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        Cautions 

Arc and arc rays can hurt. 

All performing welding workers ought to have health qualification from the authority organization to prevent you and 

others from arc radiation and burn. It should be prevented for children to enter into dangerous area as well. 

Be careful reading the following important items and the welder safety byelaw from the authority organization. Be sure 

that qualified professionals perform all installation, maintenances and repair procedures.

 

 

 

1.Electric shock

The welding circuits are not insulated when welding. If you touch the two output 

electrodes  of  the  machine  with  your  bare  skin  at  the  same  time,  it  will  lead  to  electric  shock, 
sometimes even fatal dangers. Users need to follow the items below to avoid electric shocks: 

 

 

If possible, lay some insulating materials, which are dry and large enough, in your working field. Otherwise, use 

the automatic or semiautomatic welding machine, DC welding machine as possible as you can. 

 

 

Components in the automatic and semiautomatic welding machine such as the welding wire reel, feed wheel, 

contact tip and welding head are all electric components. . 

 

 

Always be sure the machine has been connected perfectly to the work piece with the work cables and should 

be as close as possible to the working area. 

 

 

The work piece should be grounded perfectly. 

 

 

Make sure that the insulating material of the electrode holder, the grounding clamp, the welding cable and the 

welding head are not affected by damp, mildewed or spoilt, and be replaced momentarily. 

 

 

Never dip the electrode in water for cooling. 

 

 

Never touch electric components of two welding machines at the same time, because this voltage is supposed 

to be two times of welding voltage while the grounding mode is not clear. 

 

 

While working high above the ground or other places having the risk of falling, please be sure to wear safety 

belt to avoid losing balance caused by electric shock. 

 

2 Arc

Use an arc welding mask to protect your eyes and skin from sparks and the rays of the arc, 

pay special attention to the filter glass, which must be conformable to the national standard. 

 

 

Use clothing made from durable flame-resistant material or sailcloth to protect your skin from hurting by the 

arc rays. 

 

 

Remind other nearby personnel before working lest arc rays hurt them by accident. 

 

3 Fumes and Gases

Welding may produce fumes and gases hazardous to health. Avoid breathing 

these fumes and gases. While working in  limited room, use enough ventilation and/or exhaust to 
keep fumes and gases away from the breathing zone, or use the respirator. Do not weld at the same 

time when  using of degreasing, cleaning or spraying operations.  The heat and  rays of the arc can react with these 
gases to form phosgene, a highly toxic gas, 

 

 

Some protective gases used in welding might displace the oxygen in the air, and can lead to hurt or even death. 

 

 

Read and understand the manufacturer’s instructions for this equipment, and validate the health certification 

of consumptive materials, make sure they are innocuous. 

Summary of Contents for LGK-63IGBT

Page 1: ...LGK 63IGBT PLASMA CUTTING MACHINE MANUAL INSTRUCTION PLEASE READ IT CAREFULLY BEFORE OPERATION...

Page 2: ...is not suitable 4 The cutter has external static characteristic with rated duty cycle 60 which means the machine can work 6 minutes and rest 4 minutes at the rated cutting current in 10 minutes The m...

Page 3: ...welding cable and the welding head are not affected by damp mildewed or spoilt and be replaced momentarily Never dip the electrode in water for cooling Never touch electric components of two welding m...

Page 4: ...e cylinder is qualified for welding and the decompression flow meter the adapter and the pipe are all in good condition Make sure that the installation of cylinder is by the wall and bundled tightly b...

Page 5: ...Welding cable and the ground cable are as short as possible e Do not work near to the welding power source 9 Lift Equipment carton or wooden boxes package the welding machines supplied by HUAYUAN Ther...

Page 6: ...3 6 Panel and its functions see Figure 3 ____________________________________________________________ 4 7 Protection function of the cutter ____________________________________________________________...

Page 7: ...carbon steel alloy steel and non ferrous metal and is widely applied in the manufacturing of boiler pressure container chemical container industrial power station construction metallurgy aerospace ind...

Page 8: ...n 90 at 20 and no more than 50 at 40 When using air cooling torch the ambient temperature should be from 10 to 40 It should avoid metal foreign bodies entering into the cutting power Cutting power sho...

Page 9: ...rent sensor connected to output terminal in series is used as negative feedback control signal After comparing with current adjusting signal the negative control signal is sent to PWM adjusting integr...

Page 10: ...ontrol board LGK4063IGBT AP1 13 AP3 HF board LGK7 63AP3 14 AP5 Filter board LGK63IGBT AP5 15 Air filter regulator GFR 200 08 Diagram Common component list 6 Panel and its functions see Figure 3 30 50...

Page 11: ...n function of the cutter Air pressure protection 1 When the indicated value of the pressure meter which is fixed on the back of the cutter is lower than 0 2 MPa the protection circuit starts working a...

Page 12: ...ng valve Inlet pipe Draining water tip The compressed gas should meet the requirement mentioned in point Plasma gas conditions Connect the gas pipe with the gas inlet of air filter on the back panel a...

Page 13: ...ce is not proposed because the nozzle Notes Operation strictly accordant with the following steps Notice Electric shock may hurt or even kill man Cutting may cause fire or explosion Splashes may ignit...

Page 14: ...tice the roughness of cutting surface is related to cutting plate surface If the plate surface is rough and not clear cutting moving is uneven then the incision is big and surface quality decreases se...

Page 15: ...arger than that of the lower incision so the upper part melting speed is faster than that of lower part thereby a distance between them is formed it is called drag L of cutting seam The drag size is r...

Page 16: ...nnected 5 Check if the water in compressed air filter fixed at the back of machine is drained regularly 6 Check if the gas pressure indicator lamp on the panel is ON If it is not ON check if compresse...

Page 17: ...e 2 The thickness of workpiece should be within the quality cutting range 3 Change electrode and nozzle 4 Adjust torch angle 5 Adjust cutting speed If the troubles cannot be resolved please inform our...

Page 18: ...12...

Page 19: ...ges in the user s manual forgive not to inform separately Chengdu Huayuan Electric equipment Co Ltd Address Wuhou National Science Park Chengdu China Postcode 610045 Telephone 0086 28 85744098 Fax 008...

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