background image

  

                                                                                                                                                                                                         

 

 

C. If cutting power source is placed in a slanted surface, it must be prevented from falling down. 

 

D. Shield rank for cutting power is IP21S. The installation and operation cannot be proceeded in the rain. 

3.

 

Power supply requirements 

 

Voltage fluctuation≤±10

%;

 

 

Frequency fluctuation≤±1

%;

 

 

Asymmetry rate of three-phase supply system≤5

%;

 

 

Power supply wire cross profile, ground wire cross profile, breaker and fuse should refer to the diagram below. 

Items 

LGK-40IGBT 

LGK-63IGBT 

Power supply wire cross profile

mm

2

 

2.5-4 

4-6 

Ground wire cross profile

mm

2

 

2.5-4 

4-6 

Breaker capacity

A

 

20 

30 

Fuse capacity

A

 

20 

30 

4.

 

Installation of power wire

 

Shut  off  the  power  switch  first.  Connect  the  power  input  wire  of  cutter  back  panel  to  distribution  box  which  meets  the 

parameters in the diagram above. The green-yellow wire is protection ground wire, which must be connected to earth reliably. 

Earth connecting method should follow state standard. 

5.

 

Connection of compressed gas and the usage of air filter regulator

 

     

Hoop

Gas pressure
regulating valve

Inlet pipe

Draining water tip

 

The compressed gas should meet the requirement mentioned in point “Plasma gas conditions”. Connect the gas pipe with 

the gas inlet of air filter on the back panel and hoop it tightly. 

The usage of air filter regulator is as follows. When it is to adjust pressure, lift up air pressure regulating valve, and rotate it. 

Left rotation aims to reduce outlet gas pressure, right rotation aims to increase outlet gas pressure. After the gas pressure is 

adjusted properly, press down regulating valve. 

The air filter regulator should be checked periodically. If the water level reaches two-thirds of filter glass, it must be drained, 

or this will affect incision quality. The gas supply valve should be closed during water draining, and Check air function is selected 

on panel. When the indicated valve of gas pressure meter is zero, water will drain out from drainage mouth automatically. 

6.

 

Connection of cutting torch 

Firstly  connect  the  torch  cable  connector  M16  nut  with  the  copper  nozzle  marked  with  Air  &  Power  Output  on  the  front 

panel, and screw down the nut, then put on insulation sleeve; Connect the torch control plug to the outlet marked with Control 

on the front panel and screw down the nut. 

Summary of Contents for LGK-63IGBT

Page 1: ...LGK 63IGBT PLASMA CUTTING MACHINE MANUAL INSTRUCTION PLEASE READ IT CAREFULLY BEFORE OPERATION...

Page 2: ...is not suitable 4 The cutter has external static characteristic with rated duty cycle 60 which means the machine can work 6 minutes and rest 4 minutes at the rated cutting current in 10 minutes The m...

Page 3: ...welding cable and the welding head are not affected by damp mildewed or spoilt and be replaced momentarily Never dip the electrode in water for cooling Never touch electric components of two welding m...

Page 4: ...e cylinder is qualified for welding and the decompression flow meter the adapter and the pipe are all in good condition Make sure that the installation of cylinder is by the wall and bundled tightly b...

Page 5: ...Welding cable and the ground cable are as short as possible e Do not work near to the welding power source 9 Lift Equipment carton or wooden boxes package the welding machines supplied by HUAYUAN Ther...

Page 6: ...3 6 Panel and its functions see Figure 3 ____________________________________________________________ 4 7 Protection function of the cutter ____________________________________________________________...

Page 7: ...carbon steel alloy steel and non ferrous metal and is widely applied in the manufacturing of boiler pressure container chemical container industrial power station construction metallurgy aerospace ind...

Page 8: ...n 90 at 20 and no more than 50 at 40 When using air cooling torch the ambient temperature should be from 10 to 40 It should avoid metal foreign bodies entering into the cutting power Cutting power sho...

Page 9: ...rent sensor connected to output terminal in series is used as negative feedback control signal After comparing with current adjusting signal the negative control signal is sent to PWM adjusting integr...

Page 10: ...ontrol board LGK4063IGBT AP1 13 AP3 HF board LGK7 63AP3 14 AP5 Filter board LGK63IGBT AP5 15 Air filter regulator GFR 200 08 Diagram Common component list 6 Panel and its functions see Figure 3 30 50...

Page 11: ...n function of the cutter Air pressure protection 1 When the indicated value of the pressure meter which is fixed on the back of the cutter is lower than 0 2 MPa the protection circuit starts working a...

Page 12: ...ng valve Inlet pipe Draining water tip The compressed gas should meet the requirement mentioned in point Plasma gas conditions Connect the gas pipe with the gas inlet of air filter on the back panel a...

Page 13: ...ce is not proposed because the nozzle Notes Operation strictly accordant with the following steps Notice Electric shock may hurt or even kill man Cutting may cause fire or explosion Splashes may ignit...

Page 14: ...tice the roughness of cutting surface is related to cutting plate surface If the plate surface is rough and not clear cutting moving is uneven then the incision is big and surface quality decreases se...

Page 15: ...arger than that of the lower incision so the upper part melting speed is faster than that of lower part thereby a distance between them is formed it is called drag L of cutting seam The drag size is r...

Page 16: ...nnected 5 Check if the water in compressed air filter fixed at the back of machine is drained regularly 6 Check if the gas pressure indicator lamp on the panel is ON If it is not ON check if compresse...

Page 17: ...e 2 The thickness of workpiece should be within the quality cutting range 3 Change electrode and nozzle 4 Adjust torch angle 5 Adjust cutting speed If the troubles cannot be resolved please inform our...

Page 18: ...12...

Page 19: ...ges in the user s manual forgive not to inform separately Chengdu Huayuan Electric equipment Co Ltd Address Wuhou National Science Park Chengdu China Postcode 610045 Telephone 0086 28 85744098 Fax 008...

Reviews: