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7.

 

Connection of cutting ground wire 

Connect the fast connector of cutting ground wire with the outlet marked with Cutting Ground Wire on the front panel and 

screw down it clockwise. The other end of the cutting ground wire is connected to workpiece firmly. 

 

Operation method 

1.

 

Security notes 

 

2.

 

Turn on the power switch after installation and connection. Then the power indicator lamp is ON. 

3.

 

Start gas  supply  equipment and  turn on the gas supply switch,  the  power indicator lamp on the  panel is ON. If the gas 

pressure is less than 0.25Mpa, the lamp will be OFF, then the gas source should be checked. 

4.

 

Gas control switch switches to Check air. Adjust the pressure Adjusting knob of gas filter on the back panel to make the 

pressure and flux fit cutting condition. After adjusting, set the switch to Cutting position. 

5.

 

Set the cutting current to required value. 

6.

 

Let the nozzle axes plumb the workpiece and cling to it firmly, press down the torch switch and start to cut by striking arc 

from the edge of workpiece. To punch hole by plasma arc in the middle of workpiece is not proposed, because the nozzle 

 

 

 

Notes: 

Operation strictly accordant with the following steps 

 

 

Notice 

Electric  shock  may 

hurt or even kill man. 

 

Cutting may cause fire or explosion 

Splashes may ignite flammable materials nearby. 

Those  materials  should  be  10m  away  from  the 

working place.   

Shut 

off 

the 

power 

during 

connection 

Do not touch the conducted parts 

 

Fume & dust is harmful. 

Do not breathe in the fume and dust 

caused by cutting 

Clean up the oil spot on work piece. 

Keep fresh air in working place 

Fume  extraction  equipment  should 

be prepared. 

 

Arc may hurt your eyes and skin. 

Strong arc may hurt your eyes. 

Ultraviolet radiation generated by arc may hurt 

skin  and  eyes.  Please  wear  shielded  guard 

when cutting. 

 

Overheated  part  may  hurt  your 

skin. 

Do not touch the overheated part on 

the work piece. 

Do not touch hot cable or torch just 

by hands.   

 

Fast moving thing may injure you.

 

Do  not  put  your  hands  or  other  things  into  the 

fan shield. 

Cover the opened case shell well during cutting 

operation.   

 

 

In case of injury for your skin and eyes, please wear required 

guards according to Labor Security and Hygiene rules. Electrode and 

nozzle should be replaced only after the cutter is power off. 

 

Operation  should  proceed  according  to  related  Labor  and  Security 

regulations. 

 

Summary of Contents for LGK-63IGBT

Page 1: ...LGK 63IGBT PLASMA CUTTING MACHINE MANUAL INSTRUCTION PLEASE READ IT CAREFULLY BEFORE OPERATION...

Page 2: ...is not suitable 4 The cutter has external static characteristic with rated duty cycle 60 which means the machine can work 6 minutes and rest 4 minutes at the rated cutting current in 10 minutes The m...

Page 3: ...welding cable and the welding head are not affected by damp mildewed or spoilt and be replaced momentarily Never dip the electrode in water for cooling Never touch electric components of two welding m...

Page 4: ...e cylinder is qualified for welding and the decompression flow meter the adapter and the pipe are all in good condition Make sure that the installation of cylinder is by the wall and bundled tightly b...

Page 5: ...Welding cable and the ground cable are as short as possible e Do not work near to the welding power source 9 Lift Equipment carton or wooden boxes package the welding machines supplied by HUAYUAN Ther...

Page 6: ...3 6 Panel and its functions see Figure 3 ____________________________________________________________ 4 7 Protection function of the cutter ____________________________________________________________...

Page 7: ...carbon steel alloy steel and non ferrous metal and is widely applied in the manufacturing of boiler pressure container chemical container industrial power station construction metallurgy aerospace ind...

Page 8: ...n 90 at 20 and no more than 50 at 40 When using air cooling torch the ambient temperature should be from 10 to 40 It should avoid metal foreign bodies entering into the cutting power Cutting power sho...

Page 9: ...rent sensor connected to output terminal in series is used as negative feedback control signal After comparing with current adjusting signal the negative control signal is sent to PWM adjusting integr...

Page 10: ...ontrol board LGK4063IGBT AP1 13 AP3 HF board LGK7 63AP3 14 AP5 Filter board LGK63IGBT AP5 15 Air filter regulator GFR 200 08 Diagram Common component list 6 Panel and its functions see Figure 3 30 50...

Page 11: ...n function of the cutter Air pressure protection 1 When the indicated value of the pressure meter which is fixed on the back of the cutter is lower than 0 2 MPa the protection circuit starts working a...

Page 12: ...ng valve Inlet pipe Draining water tip The compressed gas should meet the requirement mentioned in point Plasma gas conditions Connect the gas pipe with the gas inlet of air filter on the back panel a...

Page 13: ...ce is not proposed because the nozzle Notes Operation strictly accordant with the following steps Notice Electric shock may hurt or even kill man Cutting may cause fire or explosion Splashes may ignit...

Page 14: ...tice the roughness of cutting surface is related to cutting plate surface If the plate surface is rough and not clear cutting moving is uneven then the incision is big and surface quality decreases se...

Page 15: ...arger than that of the lower incision so the upper part melting speed is faster than that of lower part thereby a distance between them is formed it is called drag L of cutting seam The drag size is r...

Page 16: ...nnected 5 Check if the water in compressed air filter fixed at the back of machine is drained regularly 6 Check if the gas pressure indicator lamp on the panel is ON If it is not ON check if compresse...

Page 17: ...e 2 The thickness of workpiece should be within the quality cutting range 3 Change electrode and nozzle 4 Adjust torch angle 5 Adjust cutting speed If the troubles cannot be resolved please inform our...

Page 18: ...12...

Page 19: ...ges in the user s manual forgive not to inform separately Chengdu Huayuan Electric equipment Co Ltd Address Wuhou National Science Park Chengdu China Postcode 610045 Telephone 0086 28 85744098 Fax 008...

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