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2.

 

Air pressure indicator lamp

It is ON when the pressure of compressed air exceeds 0.2Mpa. It is OFF when the pressure is 

less than 0.15Mpa. 

3.

 

Power supply abnormality indicator lamp: It is ON when power supply is more than 440VAC or less than 300VAC

 

4.

 

Overload indicator lamp: It is ON when the cutter is over loaded (generally it is on when cooling fan is damaged.) 

5.

 

Gas control selection switch: When it switches to Check air, gas valve opens to test gas flux. When it switches to Cutting, 

the gas valve opens during cutting automatically. 

6.

 

Cutting current adjusting knob: Adjusting cutting current

 

7.

 

Cutting ground wire outlet: To connect cutting ground wire

 

8.

 

Torch control outlet: To connect torch control signal wire; 

9.

 

Air  &  Power  output  terminal:  the  current  output  terminal  is  also  the  compressed  air  output  terminal.  It  is  gas  pipe 

connector  to  connect  water-cooled  torch  when  the  water-cooled  torch  is  used,  and  it  is  connector  to  connect  torch 

air-cooled cable when air-cooled torch is used. 

10.

 

Power source switch: Control the ON/OFF of 3-phase power supply of cutter.

 

11.

 

Power source line

For connecting 3-phase power supply. The green-yellow line is used for protecting ground line, and it 

must be connected to the ground firmly

 

12.

 

Air pressure regulation filter

For adjusting work pressure of compressed air and filtrating water from air. 

7

 

  Protection function of the cutter 

 

Air pressure protection 

1. 

When  the  indicated  value  of  the  pressure  meter,  which  is  fixed  on  the  back  of  the  cutter,  is  lower  than  0.2  MPa,  the 

protection circuit starts working and the cutter cannot start. 

2. 

When the indicated value is lower than 0.15 MPa during cutting, the cutting arc will extinguish. 

 

Note: When adjust the air pressure, the panel function must be set to Check air.

 

 

Over load protection 

When  the  ambient  temperature  is  too  high  or  the  cooling  fan  is  broken,  the  cutter  will  be  over  heated  under  the  rated 

current, and heat protection circuit starts working, the cutting arc will extinguish automatically. 

 

Power supply abnormal protection 

1. 

When the 3 phase power supply is higher than 440VAC, protection circuit starts working and there will be no arc striking. 

2. 

When the 3 phrase power supply is lower than 300VAC, protection circuit starts working and there will be no arc striking. 

8

 

Installation and Operation   

1.

 

Transport and Lift 

 

Power source should be shut off before moving the cutter.

 

 

The  cutter  bottom  should  be  kept  downwards  during  transportation.  It  is  forbidden  to  have  cutter  placed 

transversely or upended.   

 

 

When lifting, it must be lifted vertically.

 

 

During the long-distance transportation, it must prevent the cutter from raining and moving back and forth inside 

box. Shock absorption foam should be placed around cutter.

 

2.

 

Installation and Connection 

 

A . Power source should be shut off before installation and connection. 

 

B. Installation environment details refers to the point “Work Environment Requirements”. 

Summary of Contents for LGK-63IGBT

Page 1: ...LGK 63IGBT PLASMA CUTTING MACHINE MANUAL INSTRUCTION PLEASE READ IT CAREFULLY BEFORE OPERATION...

Page 2: ...is not suitable 4 The cutter has external static characteristic with rated duty cycle 60 which means the machine can work 6 minutes and rest 4 minutes at the rated cutting current in 10 minutes The m...

Page 3: ...welding cable and the welding head are not affected by damp mildewed or spoilt and be replaced momentarily Never dip the electrode in water for cooling Never touch electric components of two welding m...

Page 4: ...e cylinder is qualified for welding and the decompression flow meter the adapter and the pipe are all in good condition Make sure that the installation of cylinder is by the wall and bundled tightly b...

Page 5: ...Welding cable and the ground cable are as short as possible e Do not work near to the welding power source 9 Lift Equipment carton or wooden boxes package the welding machines supplied by HUAYUAN Ther...

Page 6: ...3 6 Panel and its functions see Figure 3 ____________________________________________________________ 4 7 Protection function of the cutter ____________________________________________________________...

Page 7: ...carbon steel alloy steel and non ferrous metal and is widely applied in the manufacturing of boiler pressure container chemical container industrial power station construction metallurgy aerospace ind...

Page 8: ...n 90 at 20 and no more than 50 at 40 When using air cooling torch the ambient temperature should be from 10 to 40 It should avoid metal foreign bodies entering into the cutting power Cutting power sho...

Page 9: ...rent sensor connected to output terminal in series is used as negative feedback control signal After comparing with current adjusting signal the negative control signal is sent to PWM adjusting integr...

Page 10: ...ontrol board LGK4063IGBT AP1 13 AP3 HF board LGK7 63AP3 14 AP5 Filter board LGK63IGBT AP5 15 Air filter regulator GFR 200 08 Diagram Common component list 6 Panel and its functions see Figure 3 30 50...

Page 11: ...n function of the cutter Air pressure protection 1 When the indicated value of the pressure meter which is fixed on the back of the cutter is lower than 0 2 MPa the protection circuit starts working a...

Page 12: ...ng valve Inlet pipe Draining water tip The compressed gas should meet the requirement mentioned in point Plasma gas conditions Connect the gas pipe with the gas inlet of air filter on the back panel a...

Page 13: ...ce is not proposed because the nozzle Notes Operation strictly accordant with the following steps Notice Electric shock may hurt or even kill man Cutting may cause fire or explosion Splashes may ignit...

Page 14: ...tice the roughness of cutting surface is related to cutting plate surface If the plate surface is rough and not clear cutting moving is uneven then the incision is big and surface quality decreases se...

Page 15: ...arger than that of the lower incision so the upper part melting speed is faster than that of lower part thereby a distance between them is formed it is called drag L of cutting seam The drag size is r...

Page 16: ...nnected 5 Check if the water in compressed air filter fixed at the back of machine is drained regularly 6 Check if the gas pressure indicator lamp on the panel is ON If it is not ON check if compresse...

Page 17: ...e 2 The thickness of workpiece should be within the quality cutting range 3 Change electrode and nozzle 4 Adjust torch angle 5 Adjust cutting speed If the troubles cannot be resolved please inform our...

Page 18: ...12...

Page 19: ...ges in the user s manual forgive not to inform separately Chengdu Huayuan Electric equipment Co Ltd Address Wuhou National Science Park Chengdu China Postcode 610045 Telephone 0086 28 85744098 Fax 008...

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