HTP Pro Pulse 220 MTS Owner'S Manual Download Page 15

15 

 

If you use a foot pedal, we recommend setting the 

slope down time to 0.1 seconds. 

 

You can adjust the slope down time by turning encoder 

G

 until the display shows the desir ed dur ation (

Fig. 

7

). 

Fig. 7 

To get to the next screen, press and release button 

E

The next screen shows the gas flow options (

Fig. 8

). 

Fig. 8 

You can adjust the pre-flow gas setting by turning 

encoder 

G

. Pressing and releasing button 

C

 moves the 

arrow from pre– to post-flow and turning encoder 

G

 

now adjusts the post-flow gas setting. 

 

We recommend a 5-10 second post-flow setting for 

most TIG applications. 

 

To Start the Arc

 

 

Touch the clean and freshly sharpened tungsten to the 

clean metal of the work piece that you want to weld 

and that you attached the ground clamp to. Now, press 

and hold the torch switch, or depress the foot pedal 

(just slightly), and lift the tungsten off the work piece 

about 1/8”. The machine senses that the tungsten lifted 

and initiates an arc. At this point, the weld can be 

made. If you use a hand control or foot pedal, you can 

vary the amperage during welding. When you finish, if 

using a hand control, let go of the torch switch. The Pro 

Pulse 220 MTS goes into slope down, and the arc 

terminates by itself. If you use a foot pedal, gently lift 

your foot off the pedal to extinguish the arc. 

MIG Welding—General Information 

 

MIG welding with the Pro Pulse 220 MTS can be done 

three different ways: manual, synergic, and pulse. In 

any case, the following things are critical to making 

good welds: 

 

 

Use the correct wire for the material being welded. 

 

Use the correct gas, at the correct flow rate, for the 

wire. 

 

Use the drive roll with a groove that matches the 

wire diameter chosen. There are different sizes and 

shapes of drive rolls. For .023”, .024”, and .025” 

diameter wire, use a drive roll marked 0.6; 

for .030” wire, use a drive roll marked 0.8; 

for .035” wire, use a drive roll marked 0.9 or 1.0; 

for .045”, .047”, and 3/64” wire, use a drive roll 

marked 1.2. (

Note: Drive rolls are reversible; there 

are two different size grooves on the same drive 

roll, and the marking has to face you

.) Also, 

different materials require different drive roll 

groove shapes. For instance, mild steel wire, 

stainless steel wire, and silicon bronze wire 

typically use a standard V shaped drive roll (

Fig. 

9

). Softer aluminum wire uses a U shaped, or V90 

degree, drive roll (

Fig. 10

). Flux-cored wire, 

whether used with or without gas, and most hard-

faced wire requires the use of a knurled drive 

roll—the little teeth provide extra traction on these 

wires (

Fig. 11

). 

Fig. 9 

Fig. 10 

Fig. 11 

Summary of Contents for Pro Pulse 220 MTS

Page 1: ...Pro Pulse 220 MTS Owner s Manual 180 Joey Drive Elk Grove Village IL 60007 1304 Ph 847 357 0700 Fax 847 357 0744 Web www usaweld com...

Page 2: ...classic MIG welding steel Flow rates in fact must be set upwards of 35 CFH and as high as 50 CFH We also see operators running economy Asian import wire or random wound wire For aluminum welding wher...

Page 3: ...uipment This warranty is void unless warranty card is sent to HTP America Inc within Fifteen 15 Business Days from the date of purchase Exclusions to Warranty 1 The MIG Welding Gun is warranted for a...

Page 4: ...ected to the power supply Insulate yourself from the workbench and from the floor ground use insulating footwear and gloves Keep gloves footwear clothes the work area and the welding equipment clean a...

Page 5: ...5 Fig 1...

Page 6: ...120A 104 F Open Circuit Voltage 75 Electronic Overload Protection Yes Cooling On demand electric fan variable speed Air Wire Spool Capacity Up to a 44 Lb weight capacity 8 spools recommended for Doub...

Page 7: ...r or hotter by reducing or increasing the voltage The Pro Pulse 220 MTS also offers an ST arc function The ST arc function reads welding parameters back to the welding machine live while welding The f...

Page 8: ...tem HTP 24 Series MIG Welding Gun Slightly larger than the 15 Series MIG Welding Gun Still lightweight and fits into most small spaces For pulse welding we recommend a maximum gun length of 10 Althoug...

Page 9: ...gun does what the competition still dreams about all a reality here at HTP Available in a 25 length HTP PPAC 6M 0 9 Air Cooled Push Pull Gun Push pull guns come in handy when your job requires a lot...

Page 10: ...in all synergic and pulse programs adjusts the voltage of the synergic curve but does not set an absolute arc voltage as it does in manual mode This can also be done while welding If the machine is in...

Page 11: ...e when the welding arc starts which minimizes or eliminates porosity discoloration and or peppering Post flow shields hot glowing wire from contamination through ambient air and also protects the weld...

Page 12: ...ent 2 Fully controlled by you with no time limit as needed through trigger motion in MIG 4T mode a Pull and hold the trigger 35 added hot start in addition to the selected welding settings b Let go of...

Page 13: ...13 Fig 3...

Page 14: ...These connections need to be a bit more than finger tight but be careful not to over tighten them A 15 20 CFH flow rate is a good starting point although this ultimately depends on the cup style and...

Page 15: ...ope down and the arc terminates by itself If you use a foot pedal gently lift your foot off the pedal to extinguish the arc MIG Welding General Information MIG welding with the Pro Pulse 220 MTS can b...

Page 16: ...are not available and long life tips are used the tip size must be 005 larger than the wire size For example 035 aluminum wire would require the standard 040 tip and 3 64 aluminum wire would require...

Page 17: ...ayed in IPM Below that the voltage deviation of the synergic curve is displayed This value is supposed to read 0 0V at most times for most welding operations You can adjust this value by turning encod...

Page 18: ...er adjusting the burn back and pinch press and release button E again to get to the next screen This screen Fig 17 allows you to adjust the slope down setting for pulse welding The slope down feature...

Page 19: ...the machine off and encounter the overheat message turn the machine off again and then back on When you turn the machine back on press button A Select Mode three 3 times within 3 5 seconds This will...

Page 20: ...BE BLOCKED WHICH MEANS YOU CANNOT ACCIDENTALLY ALTER OR MODIFY THEM IN ORDER TO INTENTIONALLY MODIFY A SAVED AND PROTECTED JOB DO THE FOLLOWING Quickly press and release the JOB button C and then pres...

Page 21: ...es a remote control foot pedal or hand control option for MIG welding The unique feature of using a remote control for MIG welding allows you to change settings material thickness wire speed voltage w...

Page 22: ...e machine when the message is displayed and it does not matter how often this happens There is no way to override this function The Pro Pulse 220 MTS is a machine in the 200 amp class it is designed f...

Page 23: ...ade to a push pull system or to the Pro Pulse 300 which features a different wire feed system Part Description Part Description A 15023 10 023 Contact Tip 10 Pack I 13002 DLT Gas Diffuser A 15030 10 0...

Page 24: ...burn backs birds nesting and other problems The 24 Series MIG Welding Gun can be used for Steel all diameters and thicknesses both pulse and non pulse Flux cored all thicknesses with or without gas S...

Page 25: ...In doing so modifications to the gun must be made a different liner must be installed which essentially renders the gun useless for aluminum However a modification like this may be a good choice if y...

Page 26: ...26 Pro Pulse 220 MTS Wiring Diagram...

Page 27: ...27 Pro Pulse 220 MTS Parts Diagram...

Page 28: ...NTC Thermal Sensor 17 650697 Thermal Switch 18 620896 Cover 19 620894 Base Pos Part Description 20 617030 Solenoid Valve 21 647240 Power Switch 22 647610 Input Power Cable 23 660785 Cable Strain Reli...

Page 29: ...0 Ar 059 10 Aluminum 5554 047 or 3 64 100 AR Al 5554 3 64 100 Ar PAW Between 40 50 CFH 040 11 Aluminum 5554 047 or 3 64 100 AR Al 5554 3 64 100 AR PULSE Between 40 50 CFH 059 12 Aluminum 4043 035 100...

Page 30: ...nsfer and sounds like frying bacon In short arc transfer the wire literally shortens out in the puddle burns back and then shortens out again Spray arc welding is much hotter than short arc welding ha...

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