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HTP Pro Pulse 220 MTS, Owner'S Manual

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Pro Pulse™ 220 MTS 

Owner’s Manual 

180 Joey Drive 

Elk Grove Village, IL 60007-1304 

Ph: (847) 357-0700   ·   Fax: (847) 357-0744 

Web: www.usaweld.com 

Summary of Contents for Pro Pulse 220 MTS

Page 1: ...Pro Pulse 220 MTS Owner s Manual 180 Joey Drive Elk Grove Village IL 60007 1304 Ph 847 357 0700 Fax 847 357 0744 Web www usaweld com...

Page 2: ...classic MIG welding steel Flow rates in fact must be set upwards of 35 CFH and as high as 50 CFH We also see operators running economy Asian import wire or random wound wire For aluminum welding wher...

Page 3: ...uipment This warranty is void unless warranty card is sent to HTP America Inc within Fifteen 15 Business Days from the date of purchase Exclusions to Warranty 1 The MIG Welding Gun is warranted for a...

Page 4: ...ected to the power supply Insulate yourself from the workbench and from the floor ground use insulating footwear and gloves Keep gloves footwear clothes the work area and the welding equipment clean a...

Page 5: ...5 Fig 1...

Page 6: ...120A 104 F Open Circuit Voltage 75 Electronic Overload Protection Yes Cooling On demand electric fan variable speed Air Wire Spool Capacity Up to a 44 Lb weight capacity 8 spools recommended for Doub...

Page 7: ...r or hotter by reducing or increasing the voltage The Pro Pulse 220 MTS also offers an ST arc function The ST arc function reads welding parameters back to the welding machine live while welding The f...

Page 8: ...tem HTP 24 Series MIG Welding Gun Slightly larger than the 15 Series MIG Welding Gun Still lightweight and fits into most small spaces For pulse welding we recommend a maximum gun length of 10 Althoug...

Page 9: ...gun does what the competition still dreams about all a reality here at HTP Available in a 25 length HTP PPAC 6M 0 9 Air Cooled Push Pull Gun Push pull guns come in handy when your job requires a lot...

Page 10: ...in all synergic and pulse programs adjusts the voltage of the synergic curve but does not set an absolute arc voltage as it does in manual mode This can also be done while welding If the machine is in...

Page 11: ...e when the welding arc starts which minimizes or eliminates porosity discoloration and or peppering Post flow shields hot glowing wire from contamination through ambient air and also protects the weld...

Page 12: ...ent 2 Fully controlled by you with no time limit as needed through trigger motion in MIG 4T mode a Pull and hold the trigger 35 added hot start in addition to the selected welding settings b Let go of...

Page 13: ...13 Fig 3...

Page 14: ...These connections need to be a bit more than finger tight but be careful not to over tighten them A 15 20 CFH flow rate is a good starting point although this ultimately depends on the cup style and...

Page 15: ...ope down and the arc terminates by itself If you use a foot pedal gently lift your foot off the pedal to extinguish the arc MIG Welding General Information MIG welding with the Pro Pulse 220 MTS can b...

Page 16: ...are not available and long life tips are used the tip size must be 005 larger than the wire size For example 035 aluminum wire would require the standard 040 tip and 3 64 aluminum wire would require...

Page 17: ...ayed in IPM Below that the voltage deviation of the synergic curve is displayed This value is supposed to read 0 0V at most times for most welding operations You can adjust this value by turning encod...

Page 18: ...er adjusting the burn back and pinch press and release button E again to get to the next screen This screen Fig 17 allows you to adjust the slope down setting for pulse welding The slope down feature...

Page 19: ...the machine off and encounter the overheat message turn the machine off again and then back on When you turn the machine back on press button A Select Mode three 3 times within 3 5 seconds This will...

Page 20: ...BE BLOCKED WHICH MEANS YOU CANNOT ACCIDENTALLY ALTER OR MODIFY THEM IN ORDER TO INTENTIONALLY MODIFY A SAVED AND PROTECTED JOB DO THE FOLLOWING Quickly press and release the JOB button C and then pres...

Page 21: ...es a remote control foot pedal or hand control option for MIG welding The unique feature of using a remote control for MIG welding allows you to change settings material thickness wire speed voltage w...

Page 22: ...e machine when the message is displayed and it does not matter how often this happens There is no way to override this function The Pro Pulse 220 MTS is a machine in the 200 amp class it is designed f...

Page 23: ...ade to a push pull system or to the Pro Pulse 300 which features a different wire feed system Part Description Part Description A 15023 10 023 Contact Tip 10 Pack I 13002 DLT Gas Diffuser A 15030 10 0...

Page 24: ...burn backs birds nesting and other problems The 24 Series MIG Welding Gun can be used for Steel all diameters and thicknesses both pulse and non pulse Flux cored all thicknesses with or without gas S...

Page 25: ...In doing so modifications to the gun must be made a different liner must be installed which essentially renders the gun useless for aluminum However a modification like this may be a good choice if y...

Page 26: ...26 Pro Pulse 220 MTS Wiring Diagram...

Page 27: ...27 Pro Pulse 220 MTS Parts Diagram...

Page 28: ...NTC Thermal Sensor 17 650697 Thermal Switch 18 620896 Cover 19 620894 Base Pos Part Description 20 617030 Solenoid Valve 21 647240 Power Switch 22 647610 Input Power Cable 23 660785 Cable Strain Reli...

Page 29: ...0 Ar 059 10 Aluminum 5554 047 or 3 64 100 AR Al 5554 3 64 100 Ar PAW Between 40 50 CFH 040 11 Aluminum 5554 047 or 3 64 100 AR Al 5554 3 64 100 AR PULSE Between 40 50 CFH 059 12 Aluminum 4043 035 100...

Page 30: ...nsfer and sounds like frying bacon In short arc transfer the wire literally shortens out in the puddle burns back and then shortens out again Spray arc welding is much hotter than short arc welding ha...

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