78
BOILER START-UP REPORT
LIGHT OFF ACTIVITIES
DATE COMPLETED ________________
1) Fill the
heating
system
Check all piping and gas connections,
verify all are tight
Pressurize system (12 – 15 PSI)
____ PSI
Add water to prime condensate cup
Percentage of glycol in system (0-50%)
____%
Verify near heater piping is properly
supported
2) Check gas
pipe
Leak test using locally approved methods
(consult jurisdictional code book)
Check incoming gas pressure (3.5” to 14”
W.C.)
____ in w.c.
Static
What is the “drop” on light off (No more
than 1” W.C.)?
____ in w.c.
Dynamic
3) Check
combustion
Check and adjust (if necessary) carbon
dioxide content
____% CO2
High Fire
____% CO2 Low Fire
Check and adjust (if necessary) carbon
monoxide content
____ppm CO High Fire
____ ppm
CO
Low Fire
4) Verify
system
operation
Turn up aquastat on storage tank to verify
wiring connections
5) Record
ionization
current
Check uA reading at d7 on the status
menu (see start-up section)
____ uA
High Fire
____ uA
Low Fire
6) Indirect
water heater
Verify safety and operation of the indirect
water heater, record settings
____de
____dh
7) Convert
the heater
If necessary, convert the heater to the
proper gas type
Locate the stickers in the appropriate
locations on the heater
Verify combustion settings after gas
conversion, Carbon Dioxide
____% CO2
High Fire
____% CO2 Low Fire
Verify combustion settings after gas
conversion, Carbon Monoxide
____ppm CO High Fire
____ppm
CO
Low Fire
Mail in the conversion registration
8) System
Setting
Verify system settings
___ de
___ dh
Notes:
Table 20
Summary of Contents for Mod Con 300 HL
Page 13: ...13 Figure 2 ...
Page 31: ...31 Figure 13 ...
Page 37: ...37 J SIDEWALL VENTING DIAGRAMS Figure 16 Sidewall Venting with Tee and Coupling ...
Page 38: ...38 Figure 17 Sidewall Venting Diagrams ...
Page 39: ...39 K VERTICAL VENTING DIAGRAMS Figure 18 Two Pipe Roof Venting with Tee and Coupling ...
Page 40: ...40 Figure 19 Roof and Sidewall Venting with Stainless Steel ...
Page 44: ...44 E GAS VALVE Figure 21 ...
Page 45: ...45 Figure 22 ...
Page 55: ...55 Figure 28 Mod Con Internal Connection Diagram ...
Page 73: ...73 Figure 32 ...
Page 74: ...74 Figure 33 ...
Page 75: ...75 Figure 34 ...
Page 76: ...76 Figure 35 ...
Page 77: ...77 Figure 36 ...
Page 80: ...80 ...
Page 81: ...81 ...
Page 82: ...82 MAINTENANCE NOTES ...