HTP MICROCUT 600 Owner'S Manual Download Page 6

 6

PLASMA ARC HAZARDS 

WARNING

THE HEAT FROM THE PLASMA ARC CAN 
CAUSE SERIOUS BURNS. THE FORCE OF 
THE ARC ADDS GREATLY TO THEBURN 
HAZARD. THE INTENSELY HOT AND 
POWERFUL ARC CAN QUICKLY CUT 
THROUGH GLOVES AND TISSUE.

•  Keep away from the torch tip.
•  Do not grip material near the cutting path.
•  The pilot arc can cause burns - keep away 

from torch tip when trigger is pressed.

•  Wear proper fl ame retardant clothing 

covering all exposed body areas.

•  Point torch away from your body and toward 

work when pressing the torch trigger.

• Turn 

off  power source and disconnect 

input power before disassembling torch or 
changing torch parts. 

FUME HAZARDS

WARNING

FUMES, GASSES, AND VAPORS CAN 
CAUSE DISCOMFORT, ILLNESS, AND 
DEATH! 

To reduce the risk of discomfort, illness, or 
death, read, understand, and follow the 
following safety instructions. In addition, 
make certain that anyone else that uses this 
equipment or is a bystander in the working 
area, understands and follows these safety 
instructions as well.

•  Do not cut in an area until it is checked 

for adequate ventilation as described in 
ANSI standard #Z49.1. If ventilation is not 
adequate to exchange all fumes and gasses 
generated during the cutting process with 
fresh air, do not cut unless the operator 
and all bystanders are wearing air-supplied 
respirators.

•   Do not heat metals coated with, or that 

contain, materials that produce toxic 
fumes (such as galvanized steel), unless 

the coating is removed. Make certain the 
area is well ventilated, and the operator 
and all bystanders are wearing air-supplied 
respirators.

•  Do not weld, cut, or heat lead, zinc, cadmium, 

mercury, beryllium, or similar metals without 
seeking professional advice and inspection 
of the ventilation of the working area. These 
metals produce EXTREMELY TOXIC fumes 
which can cause discomfort, illness, and 
death.

•  Do not weld or cut in areas that are near 

chlorinated solvents. Vapors from chlorinated 
hydrocarbons, such as trichloroethylene and 
perchloroethylene, can be decomposed by 
the heat of an electric arc or its ultraviolet 
radiation. These actions can cause 
PHOSGENE, a HIGHLY TOXIC gas to form, 
along with other lung and eye-irritating 
gasses. Do not weld or cut where these 
solvent vapors can be drawn into the work 
area or where the ultraviolet radiation can 
penetrate to areas containing even very small 
amounts of these vapors.

•  Do not weld or cut in a confi ned area unless 

it is being ventilated or the operator (and 
anyone else in the area) is wearing an air-
supplied respirator.

•  Stop working if you develop momentary 

eye, nose, or throat irritation as this indicates 
inadequate ventilation. Stop work and take 
necessary steps to improve ventilation in the 
working area. Do not resume work if physical 
discomfort persists.

Summary of Contents for MICROCUT 600

Page 1: ...HTP America Inc 180 Joey Drive Elk Grove Village IL 60007 TEL 847 357 0700 FAX 847 357 0744 MICROCUT 600 Owner s Manual...

Page 2: ...ssume for it any other liability in connection with the sale of its machines This warranty shall not apply to any cutting machine which has been repaired or altered by unau thorized service department...

Page 3: ...re to comply with these instructions could result in personal injury and or property damage RETAIN THESE INSTRUCTIONS FOR FUTURE REFE RENCE Note The following safety alert symbols identify important s...

Page 4: ...ssing Do not allow the unit to be connected to the power source or attempt to operate if the unit cables work area or power cord are exposed to any form of atmospheric precipitation or salt water spra...

Page 5: ...d slag can fly 35 feet and can pass through small cracks and openings If work and combustibles cannot be separated by a minimum of 35 feet protect against ignition with suitable snug fitting fire resi...

Page 6: ...ring air supplied respirators Do not heat metals coated with or that contain materials that produce toxic fumes such as galvanized steel unless the coating is removed Make certain the area is well ven...

Page 7: ...NG AND WEL DING PROCESS obtainable from the National Fire Protection Association 1 Batterymarch Park P O Box 9101 Quincy MA 02269 9101 Telephone 617 770 3000 Fax 617 770 0700 www nfpa org OSHA Standar...

Page 8: ...SPECIFICATIONS normally again However you should wait at least ten minutes after the thermal protector opens before resuming work You must do this even if the thermal protector resets itself before t...

Page 9: ...ac 4 RED LED CUTTING CURRENT Turns ON when torch is triggered Blinks quickly during 3 second safety pre flow prior to pilot arc ignition Blinks slowly if cutting arc is not initiated after 3 second pi...

Page 10: ...urn cable of the cutting current may endanger the safety system and give poor cutting results Do not make a ground connection on the piece which has to be removed TORCH CONNECTION WARNING BEFORE START...

Page 11: ...power to the system GROUND CABLE Check for a solid ground cable connection to the workpiece AUTOMATIC PURGE SYSTEM Place the ON OFF switch to the ON position The ON light will flicker momentarily as t...

Page 12: ...matically for 3 seconds To shut off the torch simply release the control switch When the switch is released a post flow will occur If the torch trigger is pressed during the post flow the pilot arc wi...

Page 13: ...lt when installing the cup check the threads before proceeding OPERATING FAULTS During cutting operations performance faults may arise which are not caused by the plasma cutter but by other operationa...

Page 14: ...lace immediately Electrode Replace electrode when crater settling on emitting surface is about 5 64 WARNING Before disassembling to the torch let it cool for at least the postgas period We recommend r...

Page 15: ...t least 72 5 PSI during purge or pre flow adjust air pressure to 65 PSI 2 Air filter or air line blocked torch blocked Replace filter cartridge Check that air line and torch leads are free of twists a...

Page 16: ...1 60002 TORCH HEAD 1 02 60003 ELECTRODE 1 03 60004 SWIRL RING 1 04 60025 TIP 025 10 20A 1 04 60031 TIP 031 20 30A 1 04 60036 TIP 036 30 40A 1 05 60005 SHIELD CUP 1 06 60008 HANDLE MICRO 1 TORCH PARTS...

Page 17: ...600226 COVER PANEL 1 11 21605040 CABLE CLAMP 1 11 21605041 NUT FOR CABLE CLAMP 1 12 20220120 INPUT CABLE 1 13 21600030 PLASTIC HANDLE 1 14 60180 PLASMA TORCH 1 15 21605039 CABLE CLAMP NUT 1 16 4321015...

Page 18: ...18 WIRING DIAGRAM...

Reviews: