HTP MICROCUT 600 Owner'S Manual Download Page 5

 5

•  Provide bystanders with shields or helmets 

fi tted with a #10 shade fi lter lens.

•  Wear protective clothing. The intense light 

of the cutting arc can burn the skin in much 
the same way as the sun, even through 
light-weight clothing. Wear dark clothing 
of heavy material. The shirt worn should be 
long sleeved and the collar kept buttoned to 
protect chest and neck.

•  Protect against REFLECTED ARC RAYS. Arc 

rays can be refl ected off  shiny surfaces such 
as a glossy painted surface, aluminum, 
stainless steel, and glass. It is possible for your 
eyes to be injured by refl ected arc rays even 
when wearing a protective helmet or shield. 
If working with a refl ective surface behind 
you, arc rays can bounce off  the surface, then 
off  the fi lter lens on the inside of your helmet 
or shield, then into your eyes. If a refl ective 
background exists in your working area, 
either remove it or cover it with something 
non-fl ammable and non-refl ective. Refl ective 
arc rays can also cause skin burn in addition 
to eye injury.

FIRE HAZARDS

WARNING

FIRE OR EXPLOSION CAN CAUSE 
DEATH, INJURY, AND PROPERTY 
DAMAGE! 

To reduce the risk of death, injury, or 
property damage from fi re or explosion, read, 
understand, and follow the following safety 
instructions. In addition, make certain that 
anyone else that uses this equipment, or is a 
bystander in the working area, understands 
and follows these safety instructions as well. 
REMEMBER! Plasma Arc cutting by nature 
produces sparks, hot spatter, molten metal 
drops, hot slag, and hot metal parts that can 
start fi res, burn skin, and damage eyes.

•  Do not wear gloves or other clothing that 

contains oil, grease, or other fl ammable 
substances.

•  Do not wear fl ammable hair preparations.
•  Do not work in an area until it is checked and 

cleared of combustible and/or fl ammable 
materials. BE AWARE that sparks and slag can 

fl y 35 feet and can pass through small cracks 
and openings. If work and combustibles 
cannot be separated by a minimum of 35 
feet, protect against ignition with suitable, 
snug-fi tting, fi re resistant, covers or shields.

•  Do not cut on walls until checking for and 

removing combustibles touching the other 
side of the walls.

•  Do not weld, cut, or perform other such 

work on used barrels, drums, tanks, or other 
containers that had contained a fl ammable or 
toxic substance. The techniques for removing 
fl ammable substance and vapors, to make a 
used container safe for welding or cutting, 
are quite complex and require special 
education and training.

•  Do not strike an arc on a compressed gas or 

air cylinder or other pressure vessel. Doing 
so will create a brittle area that can result in a 
violent rupture immediately or at a later time 
as a result of rough handling.

•  Do not weld or cut in an area where the air 

may contain fl ammable dust (such as grain 
dust), gas, or liquid vapors (such as gasoline).

•  Do not handle hot metal, such as the work 

piece or electrode stubs, with bare hands.

•  Wear leather gloves, heavy long sleeve 

shirt, cuffl

  ess trousers, high-topped shoes, 

helmet, and cap. As necessary, use additional 
protective clothing such as leather jacket 
or sleeves, fi re resistant leggings, or apron. 
Hot sparks or metal can lodge in rolled up 
sleeves, trouser cuff s, or pockets. Sleeves and 
collars should be kept buttoned and pockets 
eliminated from the shirt front.

• Have 

fi re extinguisher equipment handy 

for immediate use! A portable chemical fi re 
extinguisher, type ABC, is recommended.

•  Wear ear plugs when workng overhead to 

prevent spatter or slag from falling into ear.

•  Make sure working area has a good, solid, 

safe fl oor, preferably concrete or masonry, 
not tiled, carpeted, or made of any other 
fl ammable material.

• Protect 

fl ammable walls, ceilings, and fl oors 

with heat resistant covers or shields.

•  Check working area to make sure it is free 

of sparks, glowing metal or slag, and fl ames 
before leaving the working area.

Summary of Contents for MICROCUT 600

Page 1: ...HTP America Inc 180 Joey Drive Elk Grove Village IL 60007 TEL 847 357 0700 FAX 847 357 0744 MICROCUT 600 Owner s Manual...

Page 2: ...ssume for it any other liability in connection with the sale of its machines This warranty shall not apply to any cutting machine which has been repaired or altered by unau thorized service department...

Page 3: ...re to comply with these instructions could result in personal injury and or property damage RETAIN THESE INSTRUCTIONS FOR FUTURE REFE RENCE Note The following safety alert symbols identify important s...

Page 4: ...ssing Do not allow the unit to be connected to the power source or attempt to operate if the unit cables work area or power cord are exposed to any form of atmospheric precipitation or salt water spra...

Page 5: ...d slag can fly 35 feet and can pass through small cracks and openings If work and combustibles cannot be separated by a minimum of 35 feet protect against ignition with suitable snug fitting fire resi...

Page 6: ...ring air supplied respirators Do not heat metals coated with or that contain materials that produce toxic fumes such as galvanized steel unless the coating is removed Make certain the area is well ven...

Page 7: ...NG AND WEL DING PROCESS obtainable from the National Fire Protection Association 1 Batterymarch Park P O Box 9101 Quincy MA 02269 9101 Telephone 617 770 3000 Fax 617 770 0700 www nfpa org OSHA Standar...

Page 8: ...SPECIFICATIONS normally again However you should wait at least ten minutes after the thermal protector opens before resuming work You must do this even if the thermal protector resets itself before t...

Page 9: ...ac 4 RED LED CUTTING CURRENT Turns ON when torch is triggered Blinks quickly during 3 second safety pre flow prior to pilot arc ignition Blinks slowly if cutting arc is not initiated after 3 second pi...

Page 10: ...urn cable of the cutting current may endanger the safety system and give poor cutting results Do not make a ground connection on the piece which has to be removed TORCH CONNECTION WARNING BEFORE START...

Page 11: ...power to the system GROUND CABLE Check for a solid ground cable connection to the workpiece AUTOMATIC PURGE SYSTEM Place the ON OFF switch to the ON position The ON light will flicker momentarily as t...

Page 12: ...matically for 3 seconds To shut off the torch simply release the control switch When the switch is released a post flow will occur If the torch trigger is pressed during the post flow the pilot arc wi...

Page 13: ...lt when installing the cup check the threads before proceeding OPERATING FAULTS During cutting operations performance faults may arise which are not caused by the plasma cutter but by other operationa...

Page 14: ...lace immediately Electrode Replace electrode when crater settling on emitting surface is about 5 64 WARNING Before disassembling to the torch let it cool for at least the postgas period We recommend r...

Page 15: ...t least 72 5 PSI during purge or pre flow adjust air pressure to 65 PSI 2 Air filter or air line blocked torch blocked Replace filter cartridge Check that air line and torch leads are free of twists a...

Page 16: ...1 60002 TORCH HEAD 1 02 60003 ELECTRODE 1 03 60004 SWIRL RING 1 04 60025 TIP 025 10 20A 1 04 60031 TIP 031 20 30A 1 04 60036 TIP 036 30 40A 1 05 60005 SHIELD CUP 1 06 60008 HANDLE MICRO 1 TORCH PARTS...

Page 17: ...600226 COVER PANEL 1 11 21605040 CABLE CLAMP 1 11 21605041 NUT FOR CABLE CLAMP 1 12 20220120 INPUT CABLE 1 13 21600030 PLASTIC HANDLE 1 14 60180 PLASMA TORCH 1 15 21605039 CABLE CLAMP NUT 1 16 4321015...

Page 18: ...18 WIRING DIAGRAM...

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