HTP MICROCUT 600 Owner'S Manual Download Page 14

 14

MAINTENANCE

Maintenance can only be carried out on the unit 
if the person in charge of this operation has the 
necessary technical knowledge and the correct 
tools. If this is not the case, contact your nearest 
service centre.

CAUTION!

Never access inside the machine (panel 
removal) or touch the torch (disassemblage) 
without having disconnected power plug. 
Any inspection performed under voltage 
inside the machine or inside the torch may 
cause severe electric shocks caused by direct 
contact with parts under voltage.

UNIT

Keep the cutting or gouging area and the 
area around the machine clean and free of 
combustible materials. No debris should be 
allowed to collect , this could obstruct air fl ow 
to the machine.
Inspect the unit every 3-4 months (depending 
on how often the unit is used) and use 
compressed air to remove any dust deposits.

CAUTION!

Only use dry compressed air for cleaning. 
Do not point the jet of air at the electronic 
circuits.

TORCH

Periodically, according to its use or to cutting faults 
verify wear of the parts connected to plasma arc:

Shield Cup:

Unscrew manually from head of the torch. 
Clean throughly abd replace if damaged (burns, 
distortions or cracks). Verify integrity of superior 
metal sector (actuator torch safety).

Tip:

Check wear of plasma arc hole and of inner and 
outer surfaces. If the hole is widened compared to 
its original width or if it is damaged, replace tip. If 
surfaces are particularly oxidated clean them with 
extra  fi ne abrasive paper.

Swirl Ring:

Verify the are no burns or cracks or that airfl ow 
holes are not obstructed. If damaged, replace 
immediately.

Electrode:

Replace electrode when crater settling on 
emitting surface is about 5/64”.

WARNING!

•  Before disassembling to the torch let it cool 

for at least the “postgas” period.

•  We recommend replacing the electrode and 

tip AT THE SAME TIME.

•  Be sure to install the torch parts in the correct 

order.

•  Be carefull that swirl ring is assembled 

properly.

•  Reassemble shield cup screwing tightly and 

manually.

•  Never assemble shield cup without having 

assembled electrode, swirl ring and tip before 
hand.

•  Timely and appropriate control procedures 

on torch parts are essential for safety and 
functionality of the cutting system.

TORCH BODY, HANDLE AND CABLE

•  These parts usually need no particular 

maintenance with the exception of a periodic 
inspection and an accurate cleaning to be 
made WITHOUT THE USE OF SOLVENTS.

  In case of damages to the insulation such as 

breaks, cracks and burns or even a loosening 
of electric coonductors, the torch CANNOT BE 
USED FURTHER SINCE SAFETY CONDITIONS 
HAVE NOT BEEN RESPECTED.

  IN THIS CASE, REPAIRING (EXTRAORDINARY 

MAINTENANCE) CANNOT BE MADE ON SITE 
BUT NEEDS TO BE DELEGATED TO A SERVICE 
CENTER TO MAKE SPECIAL REST TRIALS AFTER 
REPAIRING HAS BEEN EXECUTED.

  In order to keep the torch and the cable 

effi

  cient  it is necessary to follow these 

precautions: 

•  DO  NOT  touch torch and cable with warm or 

hot parts.

•  DO NOT strain the cable.
•  DO NOT move the cable on sharp edges or 

abrasive surfaces.

•  gather the cable in regular coils if it is too 

long.

•  DO NOT step on the cable.

COMPRESSED AIR FILTER

The unit is equipped with a fi lter for the 
compressed air. This fi lter is fi tted with a knob 
for the manual drain of the condensation. Purge 
periodically to remove the water/oil in the fi lter 
by following the instructions of paragraph 
“Compressed air”.

Summary of Contents for MICROCUT 600

Page 1: ...HTP America Inc 180 Joey Drive Elk Grove Village IL 60007 TEL 847 357 0700 FAX 847 357 0744 MICROCUT 600 Owner s Manual...

Page 2: ...ssume for it any other liability in connection with the sale of its machines This warranty shall not apply to any cutting machine which has been repaired or altered by unau thorized service department...

Page 3: ...re to comply with these instructions could result in personal injury and or property damage RETAIN THESE INSTRUCTIONS FOR FUTURE REFE RENCE Note The following safety alert symbols identify important s...

Page 4: ...ssing Do not allow the unit to be connected to the power source or attempt to operate if the unit cables work area or power cord are exposed to any form of atmospheric precipitation or salt water spra...

Page 5: ...d slag can fly 35 feet and can pass through small cracks and openings If work and combustibles cannot be separated by a minimum of 35 feet protect against ignition with suitable snug fitting fire resi...

Page 6: ...ring air supplied respirators Do not heat metals coated with or that contain materials that produce toxic fumes such as galvanized steel unless the coating is removed Make certain the area is well ven...

Page 7: ...NG AND WEL DING PROCESS obtainable from the National Fire Protection Association 1 Batterymarch Park P O Box 9101 Quincy MA 02269 9101 Telephone 617 770 3000 Fax 617 770 0700 www nfpa org OSHA Standar...

Page 8: ...SPECIFICATIONS normally again However you should wait at least ten minutes after the thermal protector opens before resuming work You must do this even if the thermal protector resets itself before t...

Page 9: ...ac 4 RED LED CUTTING CURRENT Turns ON when torch is triggered Blinks quickly during 3 second safety pre flow prior to pilot arc ignition Blinks slowly if cutting arc is not initiated after 3 second pi...

Page 10: ...urn cable of the cutting current may endanger the safety system and give poor cutting results Do not make a ground connection on the piece which has to be removed TORCH CONNECTION WARNING BEFORE START...

Page 11: ...power to the system GROUND CABLE Check for a solid ground cable connection to the workpiece AUTOMATIC PURGE SYSTEM Place the ON OFF switch to the ON position The ON light will flicker momentarily as t...

Page 12: ...matically for 3 seconds To shut off the torch simply release the control switch When the switch is released a post flow will occur If the torch trigger is pressed during the post flow the pilot arc wi...

Page 13: ...lt when installing the cup check the threads before proceeding OPERATING FAULTS During cutting operations performance faults may arise which are not caused by the plasma cutter but by other operationa...

Page 14: ...lace immediately Electrode Replace electrode when crater settling on emitting surface is about 5 64 WARNING Before disassembling to the torch let it cool for at least the postgas period We recommend r...

Page 15: ...t least 72 5 PSI during purge or pre flow adjust air pressure to 65 PSI 2 Air filter or air line blocked torch blocked Replace filter cartridge Check that air line and torch leads are free of twists a...

Page 16: ...1 60002 TORCH HEAD 1 02 60003 ELECTRODE 1 03 60004 SWIRL RING 1 04 60025 TIP 025 10 20A 1 04 60031 TIP 031 20 30A 1 04 60036 TIP 036 30 40A 1 05 60005 SHIELD CUP 1 06 60008 HANDLE MICRO 1 TORCH PARTS...

Page 17: ...600226 COVER PANEL 1 11 21605040 CABLE CLAMP 1 11 21605041 NUT FOR CABLE CLAMP 1 12 20220120 INPUT CABLE 1 13 21600030 PLASTIC HANDLE 1 14 60180 PLASMA TORCH 1 15 21605039 CABLE CLAMP NUT 1 16 4321015...

Page 18: ...18 WIRING DIAGRAM...

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