Page 1: ...HTC 1500 ixT MANUAL GB Translation of manual in original language...
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Page 3: ...s and service partners on our website www htc floorsystems com Always specify the model and serial number when asking questions about your product Trademarks HTC is a trademark owned by HTC Sweden AB...
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Page 5: ...04 onward conforms to the applicable regulations in directives MD 2006 42 EC EMC 2004 108 EC and LVD 2006 95 EC The following standards have been used as a basis ISO 5349 1 2001 ISO 5349 2 2001 ISO 20...
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Page 7: ...g the machine 3 1 7 Machine name plate 3 1 8 Handling and storage 4 1 9 Noise 4 1 9 1 Sound pressure level 4 2 Safety 5 2 1 General information 5 2 2 Warnings 5 2 3 Observations 7 3 Machine descriptio...
Page 8: ...g AUT standard mode 27 4 7 3 Manual filter cleaning MAN 27 4 7 4 Emptying mode EMPTY 28 4 8 Changing absolute filters 29 4 9 Changing tube filter cartridge filter 30 4 10 Changing valves 31 4 11 Batte...
Page 9: ...e vibrates or wears the tool unevenly 42 6 1 6 The machine is grinding at an angle 42 6 1 7 The machine stops immediately after starting 42 6 1 8 The fuses trip frequently 42 6 1 9 The machine cannot...
Page 10: ...Table of contents HTC 1500 ixT...
Page 11: ...ete we accept no responsibility for errors or omissions HTC reserves the right to change the descriptions contained in this manual without prior notice This manual is protected by copyright law and no...
Page 12: ...e this symbol next to a section of text you must pay particular attention when reading through the text and not carry out any operations of which you are unsure This is to avoid damage to the machiner...
Page 13: ...your retailer and report the damage Report any external damage to the transport company as well Check that the delivery matches your order If you have any questions contact your retailer 1 7 Machine...
Page 14: ...d storage The machine should be stored in a heated dry area when not in use Otherwise the machine may be damaged by condensation and cold 1 9 Noise Warning Always use hearing protection when using the...
Page 15: ...circumstances may the machine be operated sideways on a sloping surface as the machine could tip over Always reverse down an inclined surface Warning Under no circumstances is it permitted to stand in...
Page 16: ...e personal injury Warning Use protective equipment such as shoes with steel toecaps safety goggles protective gloves protective mask and ear protectors Warning The dust sucked up is harmful if inhaled...
Page 17: ...damage to the machine Warning Do not clean the machine using a high pressure washer otherwise moisture may penetrate electrical elements and damage the machine s drive system Warning There is a risk o...
Page 18: ...e Note The machine should be stored in a dry warm plus degrees location when not in use Note If the machine is stored in a cold minus degrees location it must be placed in a warm plus degrees location...
Page 19: ...are exposed to dust Keep the batteries clean to avoid discharging Note The stickers on the control panel must be replaced if the text becomes illegible Note The charging cable for the three phase sock...
Page 20: ...imum dust quantity is reached It is made up of a number of main components see Figure 3 1 on page 11 and Figure 3 2 on page 12 The driver s seat has been ergonomically designed providing the driver wi...
Page 21: ...1 3 7 4 3 4 1 5 8 9 10 11 6 2 12 Figure 3 1 The front of the machine 1 Safety bar 2 Water tank 3 Drive motor 4 Wheel 5 Grinding cover 6 Headlight 7 Serial number 8 Grinding motor 9 Filler cap water 10...
Page 22: ...ription HTC 1500 ixT 12 3 0 4 5 6 7 8 2 3 1 1 Figure 3 2 Machine rear 1 Control cabinet 2 Warning light 3 Main switch 4 Dust separator 5 Emergency stop switch 6 Work light 7 Cable 8 Control cabinet du...
Page 23: ...l left Figure 3 3 Control panel left 1 Joystick for movement forwards backwards 2 Controls for adjusting steering 3 Knob for lifting raising the grinding head 4 Control for rotation speed 5 Knob for s...
Page 24: ...D Turn the knob to to increase reduce the rotation speed of the machine s grinding discs Knob for starting stopping the rotation of the grinding discs GRINDING Turn the knob to I to start the grinding...
Page 25: ...and emptying the filter 3 Knob for raising lowering the dust separator 4 Knob for lighting 5 Knob for sound signal 6 Knob for starting stopping the Mist Cooler system 7 Joystick for movement left righ...
Page 26: ...r access for servicing and maintenance Turn the knob to DOWN to lower the dust separator Turn to UP to raise it again Knob for lighting LIGHT The machine is equipped with a headlights work light and w...
Page 27: ...ocked by checking that the back rest cannot be moved Turn wheel A to adjust the back curvature support Adjust the seat s suspension by pulling out lever D away from you Pump the lever up or down until...
Page 28: ...t pedal A that functions as a mechanical safety bar for the grinding head When transporting the machine and changing tools the grinding head must always be in the raised position Raise the grinding he...
Page 29: ...e bar each time you lift to avoid the grinding head being damaged or causing injury or damage 3 5 Mist Cooler System The Mist Cooler system consists of a water tank particle filter pump pressure equal...
Page 30: ...rning Never use the machine in an environment with the risk of explosion or fire Familiarise yourself with the fire protection instructions for the working area and follow them Warning Secure the area...
Page 31: ...d cable area under Technical data on page 46 4 2 Handling the grinding head Warning Under no circumstances is it permitted to stand under the grinding head when it is raised as it may accidentally dro...
Page 32: ...Disconnect the electrical supply and raise the grinding head when changing tools or repairing the machine Warning The tool becomes very hot during use Leave the machine to stand for a short while and...
Page 33: ...ing it a few light taps with a rubber hammer see Figure 4 2 on page 23 Figure 4 2 Locking grinding tools 4 4 2 Changing grinding tools 1 Remove the grinding tool by giving it a few light taps with a r...
Page 34: ...y into the guide slot 3 Lock the grinding tool into the tool holder by giving it a few light taps with a rubber hammer see Figure 4 2 on page 23 4 5 Prepare before grinding 1 Inspect the floor careful...
Page 35: ...e full refuse bag 1 Seal the filled bag with a tie at the top 2 Seal the new bag with a tie at the bottom 3 Cut off the bag between the ties Figure 4 4 Cut off the bag 4 Discard the full bag 5 Pull do...
Page 36: ...4 7 Filter cleaning Filter cleaning emptying is carried out manually or automatically see Control panel right on page 15 Choose which mode of filter cleaning you want to use during work Turn the knob...
Page 37: ...be cleaned more often than the pre programmed interval the filters are clogged Empty or clean the filter manually see Emptying mode EMPTY on page 28 and Manual filter cleaning MAN on page 27 4 7 3 Ma...
Page 38: ...used when replacing Longopac and for manual filter cleaning MAN Turn the knob to EMPTY to open the butterfly valves After one minute the knob turns to AUT Turn the knob to MAN to return to normal ope...
Page 39: ...sition Warning The dust sucked up is harmful if inhaled Follow local regulations and use breathing protection Warning Under no circumstances is it permitted to stand in front of near the dust separato...
Page 40: ...r the dust separator see Control panel right on page 15 4 Loosen the hose located on the top of the dust separator 5 Loosen the two quick fasteners holding the bottom cone in place 6 Remove the bottom...
Page 41: ...he eight screws holding the valve in place The valve is located under the absolute filter 3 Lift up the valve slightly 4 Pull out the contact 5 Lift out the valve from the dust separator 6 Discard the...
Page 42: ...he battery The batteries are charged automatically when the machine is connected to mains power It takes around two hours until the batteries to be fully charged The batteries can also be charged thro...
Page 43: ...4 13 Operation The machine s functions are operated using the controls on the control panels see Figure 3 3 on page 13 and Figure 3 4 on page 15 4 13 1 Main switch The machine is equipped with a red...
Page 44: ...hen the switch is pressed all electrically powered equipment on the machine is turned off Note Do not use the emergency stop switches to stop the machine other than in emergencies as it causes wear to...
Page 45: ...cable slowly back until it locks 2 Plug the cable into an electrical socket see Figure 4 9 on page 35 3 Secure the strain relief device in a suitable position in order to take the strain off the cabl...
Page 46: ...e speed of the grinding discs 10 Start the grinding discs rotating 11 The machine is now ready for use 4 13 4 Stopping the machine 1 Stop the grinding discs rotating 2 Switch off the dust separator 3...
Page 47: ...not clean the machine using a high pressure washer otherwise moisture may penetrate electrical elements and damage the machine s drive system Vacuum the control cabinet if required Always clean the ma...
Page 48: ...s clogged 4 If the filter is clogged or broken it needs replacing see Changing tube filter cartridge filter on page 30 5 3 2 Checking the absolute filter 1 Loosen the quick fastener holding the absolu...
Page 49: ...wobble significantly they are damaged 3 Clean the fans Tip Recondition all the grinding holders at the same time 5 4 1 Checking the valve 1 Remove the top cover 2 Remove the side cover 3 Replace the t...
Page 50: ...al parts and accessories Contact your retailer if your machine requires servicing For contact information see Contact Information at the start of the manual 5 7 Spare parts To ensure rapid delivery of...
Page 51: ...he control cabinet Check if the connection to the mains power is correct that all phases are present and that the voltage is correct Reset the electronics by turning the ignition key to O Wait 10 seco...
Page 52: ...t of play towards each other Check that the sensors for moving position are intact and correctly adjusted maximum play 2 mm 6 1 7 The machine stops immediately after starting The overload indicator li...
Page 53: ...age drop Check that the cable area meets HTC s recommendations 6 1 10 The grinding head cannot be raised lowered Check that the main switch is in its socket see Figure 4 8 on page 34 Check that the se...
Page 54: ...t in motor or motor cable Check the motor cable and connector Check the motor 0006 Under voltage Check supply fuses and mains fuses 0009 Motor temperature too high due to overload Check that the grind...
Page 55: ...rature in the converter Check the cabinet cooling system Ensure that the cabinet is clean Check the converter s cooling fan 2010 High motor temperature Check that the grinding head suction motor is mo...
Page 56: ...1 890 kg Weight grinding head 533 kg Grinding width 1 380 mm Grinding pressure 533 kg RPM 422 1 004 rpm Water tank 24 5 litres Cable winder 40 m Grinding discs 8 x 270 mm Recommended minimum cable ar...
Page 57: ...HTC 1500 ixT Technical data 3 0 47 2591 1953 2036 Figure 8 1 Height and length of the machine in millimetres...
Page 58: ...Technical data HTC 1500 ixT 48 3 0 1453 1371 Figure 8 2 Width of the machine in millimetres...
Page 59: ...olyurethane wheels with steel rims Grinding head Lower cover Aluminium Cover ABS plastic External plate and steel components Electro galvanised metal Belts Rubber and polyamide Other components Untrea...
Page 60: ...e unsure regarding warranty terms please contact your retailer 10 2 CE marking CE marking of a product guarantees its free movement within the EU area in accordance with EU regulations CE marking also...
