background image

3.3 

Dimensions space / required

        (All dimensions in mm)

13 

16 

12 

>-

17 

>-

Typ 

(125,150) 

1823  633  1336  981

(200-300)

1923  743  1684  1247 

(350) 

2070  923  1775  1268

(400-500) 

2070  923  1775  1268

(575-720) 

2086  1103  1928  1438 

(850-1150)  2139  1363  2243  1703 

Typ 

(125,150) 

351  90  1632  107  207 

(200-300) 

371  100 1702  108  207 

(350)

435  100 1730  100  204 

(400-500) 

447  100 1812  176  204 

(575-720)

513  100 1818  176  204 

(850-1150)  624  100 1880  176  214

LL 

<( 

0:::: 

=> 

D1 

D2 

UJ 

10. Kondensatablauf mit Geruchsverschluss 

1. Vorlauf Heizung 

2. Niedertem peratur-Rücklauf

3.  Gasanschluss

und Verschraubung für  Kunststoffrohr

11. Frischluftanschluss (Option)

12. Kesselfüsse verstellbar bis 80mm

4. Sicherheitsvorlauf

13. Sicherheitsarmaturenanschluss Vorlauf (Option)

5. Hochtem peratur-Rücklauf

6.  Elektroanschluss links oder rechts

14. Sicherheitsarmaturenanschluss Rücklauf (Option)

15. Expansion RP 1" 

7. Entleerung (hinter der Frontt üre) 

8. Abgasstutzen links oder rechts

9. Kesselsteuerung

16. Druckbegrenzer Rp ¾" 

17. Sicherheitstem peraturbegrenzer Rp ½"

18. Reinigungsöffnung links oder rechts

D1 

D2  D3 

854  324

-

820  1565  1378  701  677  143 491  287  199  199 200  242  1633 

1204  321 

-

930  1667  1428  718  710  155  498  287  280  200  186  368  1696 

1294  326 

-

1110  1800  1438  808 630  160  528  284 345  205  205  345  1720 

1294  326 

-

1110  1800  1438  808 630  160  528  284 345  205  205  -12  1829 

1480  316 

-

1290  1800  1442  834  608  202  554 284 367  367  110  86  1847 

1790  313  895  1550  1854  1494  858  636  204  578  294  417  417  218  198  1888 

1,2,5

10 

11 

473  195  138 

ON  65  / ND6 / 4 Loch 

Rp 1" 

R 1 1/2"  0155/159  ON 25 0122/125 

472  217  183 

ON  65  / ND6 / 4 Loch 

Rp 1 1/2"  R 1 1/2"  0252/256  ON 25 0197/200 

484  267  210 

ON 100 / ND6 / 4 Loch 

Rp 1 1/2"  R 1 1/2"  0302/306  ON 25 0197/200 

484  267  210 

ON 100 / ND6 / 4 Loch 

Rp 2" 

R 1 1/2"  0302/306  ON 25 0247/250 

530  357  218 

ON 125 / ND6 / 8 Loch 

Rp 2" 

R2" 

0302/306  ON 40  0247/250 

554  455  243 

ON 125 / ND6 / 8 Loch 

Rp 2" 

R2" 

0402/406  ON 40  0247/250 

Massliste  4213917 / 01 

41-UltraGas (125-1150)

Änderungsnr.: 15795

24.10.2017 / CIVA

1

Heating flow

2

Low-temperature return

Gas connection

Safety flow 

High-temperature return

Electrical connection on the left or right hand side

Drainage (behind the front door)

Flue gas outlet left or right

Control panel

10 

Condensate drain with odour trap and screw connection for plastic pipe

11 

Fresh air connection (option)

12 

Boiler flows adjustable up to 80 mm

13 

Safety valves connection supply line (option)

14 

Safety valves connection return flow (option)

15 

Expansion Rp 1″

16 

Pressure limiter Rp ¾″

17 

Safety temperature limiter Rp ½″

18

Cleaning opening left or right

Model

A

B

C

D

D1

D2

D3

E

F

G

H

I

J

K

L

M

N

O

Q

R

(125.15)

1823 633 1336 981 854 324

-

820 1565 1378 701 677 143 491 287 199 199 200 242 1633

(200-300)

1923 743 1684 1247 1204 321

-

930 1667 1428 718 710 155 498 287 280 200 186 368 1696

(350)

2070 923 1775 1268 1294 326

-

1110 1800 1438 808 630 160 528 284 345 205 205 345 1720

(400-500)

2070 923 1775 1268 1294 326

-

1110 1800 1438 808 630 160 528 284 345 205 205

-12 1829

(575-720)

2086 1103 1928 1438 1480 316

-

1290 1800 1442 834 608 202 554 284 367 367 110

86 1847

(850-1150) 2139 1363 2243 1703 1790 313

-

1550 1854 1494 858 636 204 578 294 417 417 218 198 1888

H (720)

2086 1103 1928 1438 1480 316

-

1290 1800 1442 834 608 202 554 284 367 367 110

86 1847

H (1000)

2139 1363 2243 1703 1790 313 895 1550 1854 1494 858 636 204 578 294 417 417 218 198 1888

Model

S

T

U

V

W

X

Y

Z

1,2,5

3

4

8

10

11

(125.15)

351

90 1632 107 207 473 195 138

DN   65 / PN6 / 4 hole

Rp 1″

R 1½″

Ø155/159 DN 25 Ø122/125

(200-300)

371 100 1702 108 207 472 217 183

DN   65 / PN6 / 4 hole

Rp 1½″ R 1½″

Ø252/256 DN 25 Ø197/200

(350)

435 100 1730 100 204 484 267 210

DN 100 / PN6 / 4 hole

Rp 1½″ R 1½″

Ø302/306 DN 25 Ø197/200

(400-500)

447 100 1812 176 204 484 267 210

DN 100 / PN6 / 4 hole

Rp 2″

R 1½″

Ø302/306 DN 25 Ø247/250

(575-720)

513 100 1818 176 204 530 357 218

DN 125 / PN6 / 8 hole

Rp 2″

R 2″

Ø302/306 DN 40 Ø247/250

(850-1150)

624 100 1880 176 214 554 455 243

DN 125 / PN6 / 8 hole

Rp 2″

R 2″

Ø402/406 DN 40 Ø247/250

H (720)

513 100 1818 176 204 530 357 218

DN 125 / PN16 / 8 hole

Rp 2″

R 2″

Ø302/306 DN 40 Ø247/250

H (1000)

624 100 1880 176 214 554 455 243

DN 125 / PN16 / 8 hole

Rp 2″

R 2″

Ø402/406 DN 40 Ø247/250

Fig. 14 

Hinweis

Space requirement - see chapter 2.1.

20

4 217 215 / 00

TECHNICAL INFORMATION

Summary of Contents for UltraGas 1000

Page 1: ...esigned for continuously con trolled reduced operation in heating systems 1 See technical data UltraGas 125 1150 Condensing gas heating boilers for natural gas and liquid gas for modulating operation...

Page 2: ...on 24 4 2 2 Room air independent installation 24 4 3 Flue gas connection flue gas conduit 25 4 4 Condensate drain 27 4 4 1 Design variants 27 4 5 Gas connection 28 4 6 Hydraulic connection 28 4 6 1 To...

Page 3: ...manual operation settings 46 6 6 Cleaning 47 6 6 1 Cleaning the burner cylinder inside and out 47 6 6 2 Cleaning the combustion chamber and burner cylinder on the outside 48 6 6 3 Clean adjust ignitio...

Page 4: ...WARNING indicates a situation of possible danger which can lead to serious or fatal injuries if not avoided CAUTION indicates a situation of possible danger which can lead to minor or slight injuries...

Page 5: ...r bears the cost of repairs 1 4 Warranty The warranty does not cover defects attributable to Failure to comply with these instructions Failure to comply with the operating instructions Incorrect insta...

Page 6: ...n buildings Design of hot water systems NORM B 8130 Open water heating systems safety devices Norm B 8131 Closed water heating systems safety ex ecution and testing requirements NORM B 8133 Hot water...

Page 7: ...ight is too low the dimension can be reduced See A minimum 2 Caution At A minimum the burner can no longer be swivelled out completely Cleaning is made difficult 3 Feet can be shortened no pedestal ca...

Page 8: ...150 1711 1771 200 300 1811 1871 350 500 1958 2018 575 720 H 720 1984 2044 850 1150 H 1000 2037 2097 UltraGas peak load boiler Model A 125 150 1721 200 300 1821 350 500 1968 575 720 H 720 1994 850 1150...

Page 9: ...the boiler 7 Take out the side beam 3 Fig 02 at the rear to the side see Fig 02 8 Push in the rear feet and screw on 9 Remove the step board protection 4 Fig 02 Remove the securing pins 5 Fig 02 and...

Page 10: ...Fig 03 around the UltraGas boiler and attach with plastic straps 1a Fig 03 and strap fasteners 1b Fig 03 Tension springs 1c Fig 03 serve for additional fixing Do not overtighten the straps reduced in...

Page 11: ...ecure the service pedestal 7c Fig 07 in the folded up status with pin 1b Fig 02 3 Attach rear wall terminal plate 3 Fig 06 of the termi nal box using 4 screws 3a Fig 06 4 Remove the stud 4 Fig 06 on t...

Page 12: ...cial screws of the lower side walls and push in Secure the upper side walls using 4 self trapping screws 8b Fig 09 3 5 x 10 9 Hook in the upper rear walls 9 Fig 09 and fit the dummy cover 9a 10 Put on...

Page 13: ...ins cable Ignition cable Water pressure sensor Condensate box if fitted Boiler temperature sensor Models 850 1150 in two piece design Typ 125 720 in one piece design Fig 09 Flue gas sensor 10 10b 10a...

Page 14: ...rical connection Make the condensate drain or connection line according to sep arate instructions For UltraGas 575 1150 Fit condensate drain pipe 14 Fig 10 supplied with the boiler 14 Screw the right...

Page 15: ...850 1150 If you are using the variant with shortened boiler feet or you place the boiler on a concrete pedestal you will have to shorten the supplied conductors saw off at the watch or extend them Fig...

Page 16: ...that part of the water vapour contained in the flue gas condens es and the heat of evaporation is utilised for the heating circuit The gas burner is configured as a vertical burn er that can be swivel...

Page 17: ...ane 3 NCV 25 9 kWh m3 m3 h 4 5 5 4 7 3 9 1 10 9 Operation voltage V Hz 230 50 230 50 230 50 230 50 230 50 Control voltage V Hz 24 50 24 50 24 50 24 50 24 50 Electrical power consumption min max Watt 4...

Page 18: ...37 57 37 57 37 57 Gas connection value at 15 C 1013 mbar Natural gas E Wo 15 0 kWh m3 NCV 9 97 h m3 m3 h 32 6 37 7 42 4 47 1 54 2 61 3 Natural gas LL Wo 12 4 kWh m3 NCV 8 57 h m3 m3 h 38 0 44 49 5 55...

Page 19: ...as connection value at 15 C 1013 mbar Natural gas E Wo 15 0 kWh m3 NCV 9 97 h m3 m3 h 67 7 80 2 94 3 108 2 67 7 94 3 Natural gas LL Wo 12 4 kWh m3 NCV 8 57 h m3 m3 h 79 0 93 6 110 0 126 2 79 0 110 0 P...

Page 20: ...low 2 Low temperature return 3 Gas connection 4 Safety flow 5 High temperature return 6 Electrical connection on the left or right hand side 7 Drainage behind the front door 8 Flue gas outlet left or...

Page 21: ...027 1916 1483 1686 1375 2000 199 1410 458 Required minimum width of door and corridor for bringing in the boiler The following values are the calculated minimum values B K x L T B T x L K B Boiler wid...

Page 22: ...5 50 55 60 65 Volumenstrom m3 h Druckverlust mbar Volume flow m3 h Pressure drop mbar 0 5 10 15 20 25 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Volumenstrom m3 h Druckverlust mbar Volume flow m3 h Pressur...

Page 23: ...S 232 connection to the PC Number of start attempts maximum 4 Safety time 5 sec Pre ignition 5 sec Pre ventilation period 50 sec Follow on time for pump 230 VAC 5 min after a heat demand Fuses There a...

Page 24: ...oxygen for the op erating personnel to breathe Make sure there is an adequate supply of fresh air to the boiler room according to local regulations 4 2 1 Room air dependent installation Binding value...

Page 25: ...lues for the calculation can be found in the table under point 3 2 The flue gas conduit cross sections and lengths are calculated according to the specified technical data of the boilers Combustion ai...

Page 26: ...0 50 50 50 300 252 50 50 50 50 350 302 50 50 50 50 400 302 50 50 50 50 450 302 50 50 50 50 500 302 50 50 50 50 350 302 300 50 50 50 50 400 302 50 50 50 50 450 302 50 50 50 50 500 302 50 50 50 50 575 3...

Page 27: ...le Fig 17 Option 2 with neutralisation neutraliser box type KB 23 The condensate trap must be fitted and filled with water before commissioning The water can be filled into the condensate trap via the...

Page 28: ...ssure limiter DBmin Safety maximum pressure limiter DBmax Water pressure measuring device DBmax 50 Temperature regulator Temperature measurement device TBmax 20 Safety temperature limiter Make sure th...

Page 29: ...or heating a flow temperature limit thermostat must be installed Shut off devices to the safety equipment pressure expansion tank safety valve etc must be secured against unintentional closing Install...

Page 30: ...strip 4 Wear gloves Grip the switch control box by the left and right sides not by the underside Use cable ducts with separators The electrical connection must be connected in accordance with the appl...

Page 31: ...ng and on electri cal equipment to protect the units against overvoltage caused by lightning strikes The mains connection for the heating system must be designed as an independent electrical circuit N...

Page 32: ...uld be selected to im prove the decoupling Increase the spacing distance Route cables in a metal cable tray or metal cable duct that is enclosed on all sides and must be well earthed Use high quality...

Page 33: ...min 2 5 mm2 with 16 A fuse unlimited m Power supply of the heat generator 400 V min 1 0 mm2 with 10 A fuse unlimited m Cables carrying mains supply voltages from actuators min 1 0 mm2 unlimited m Cab...

Page 34: ...s Risk of injury for non expert personnel Initial start up maintenance and cleaning work are only allowed to be performed by trained specialist personnel or by Hoval customer service NOTICE Damage to...

Page 35: ...lie between 8 3 and 9 5 after 6 12 weeks of heating operation Filling and replacement water For a plant using Hoval boilers untreated drinking water is generally best suited as heating medium i e as f...

Page 36: ...quipped with a pressure monitoring device on the combustion cyl inder The combustion cylinder pressure monitoring de vice records the pressure in the combustion cylinder dur ing the boiler pre aeratio...

Page 37: ...5 mbar 3 mbar 300 3 1 mbar 2 1 mbar 4 mbar 350 2 9 mbar 2 1 mbar 4 mbar 400 5 mbar 4 mbar 7 5 mbar 450 7 mbar 5 mbar 10 mbar 500 8 4 mbar 6 mbar 12 5 mbar 575 10 7 mbar 7 mbar 15 mbar 650 13 8 mbar 9...

Page 38: ...menu on the control module The control automatically switches to normal oper ation after 20 min 2 Position emission meter in the flue gas line 3 Set the boiler to maximum output 100 4 Set the CO2 O2 v...

Page 39: ...Set the CO2 O2 value by turning throttle screw C The flue gas value must lie in the following range CO2 8 5 8 8 O2 5 9 5 5 by vol dry Factory setting throttle screw C Type 850 1000 12 7 mm 5 3 rotati...

Page 40: ...r propane liquid gas type Notes package insert 1 For a boiler which is already connected Close the gas valve Set the blocking switch to 0 and disconnect the heat generator from the mains e g main swit...

Page 41: ...of set gas type liquid gas stickers to the following places A sticker on the gas valve A sticker on the type plate 6 Attach sticker with the performance data for propane liquid gas on the type plate c...

Page 42: ...s required the stroke can be re duced using the setscrew For example 18 mm S t r o k e 2 0 m m Setscrew Fig 28 5 11 Handover to the operator The manufacturer of the unit is responsible for providing o...

Page 43: ...in per day falling Activate screed function 04 060 1 ON Start and stop screed drying NOTICE The graphic table shows the factory settings The time profile and the maximum flow temperature must be discu...

Page 44: ...ctive function phase the ACT temperature as well as the remaining run time Logging Please cut out the log and attach it to the controller during active screed function NOTICE The time profile and the...

Page 45: ...Deaeration 1 Open all radiator valves 2 Heat up the plant for at least half a day with a high flow temperature 3 Switch boiler off and wait for 5 minutes 4 Thoroughly bleed the system 6 3 Top up with...

Page 46: ...ivated if required Emission metering Setting at Home screen Main menu page 1 Emission For detailed information see operating instructions Emission chapter Power limitation with 2 stage burner 0 to 50...

Page 47: ...or from the mains e g main switch 3 Close main gas valve 4 Remove absorber hoods 5 Undo all burner plug in connections 6 Unfasten the earth wire 1 on the burner cylinder Figure 7 7 Disconnect gas conn...

Page 48: ...must be de energised for maintenance Set the blocking switch to 0 and disconnect the heat generator from the mains e g main switch 1 Close main gas valve 2 Remove absorber hood 3 Undo all burner plug...

Page 49: ...spray lance Clean and drive the boiler pan Clean the condensation trap Unscrew Clean Screw on Fill with water Clean the burner cylinder fabric with compressed air Connect gas and electrical connection...

Page 50: ...raubungen ist mittels Leckspray zu pr fen Beim Eindichten aller Gasamaturen darf mit dem Auftragen des Dichtungsmaterials fr hstens beim zweiten Gewindegang begonnen werden UltraGas 575 720 Aktiengese...

Page 51: ...condensation trap Release the condensation trap and remove it from the boiler Rinse the condensation trap Check condensation trap seal 1 for damage and replace if necessary CAUTION If the condensate...

Page 52: ...witch fuse Undo the bolts and withdraw the neutralisation box Only for neutralisation box of type KB24 Remove the condensate pump and clean the conden sate pump container Remove the neutralisation gra...

Page 53: ...60 60 60 60 12 2AM 32780 High flow temperature C OEM 80 80 80 80 80 80 80 80 13 2BC 32781 Lock out flue gas temperature C OEM 110 110 110 110 110 110 110 110 14 2BD 32782 Blocking flue gas temperatur...

Page 54: ...32809 Afterrun heating pump or shut off valve min HF 5 5 5 5 5 5 5 5 42 2HD 32810 Summer operation summer kick sek OEM 10 10 10 10 10 10 10 10 43 2IA 32811 Ignition 0 Internal 1 Internal External 2 E...

Page 55: ...EM 1 1 1 1 1 1 1 17 2DB 32785 Water pressure warning bar OEM 1 1 1 1 1 1 1 18 2DC 32786 Water pressure hysteresis bar OEM 0 2 0 2 0 2 0 2 0 2 0 2 0 2 19 2DD 32787 Blocking pressure min bar OEM 0 5 0 5...

Page 56: ...0 Internal 1 Internal External 2 External OEM 2 2 2 2 2 2 2 44 2KM 32812 Step modulation 0 off 1 increasing 2 increasing and decreasing HF 1 1 1 1 1 1 1 45 2LA 32813 Effect of the fault relay HF 2 2...

Page 57: ...57 4 217 215 00...

Page 58: ...ype Serial number Year of manufacture Place Date System installer System user Confirmation The user owner of the system herewith con rms that he has received adequate instruction in the operating and...

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