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Subject to modifi cations    |

EN

Instructions for customer

service engineers

4 205 503 / 14 - 10/15

Modifications to the automatic gas firing device should 

only be performed by authorised persons. This manual 

is therefore intended for use by qualified engineers.

These  instructions  apply  to  the  following 

types:

UltraGas

®

10/20/21/30/40/41-UltraGas

®

 (15)

10/20/21/30/40/41-UltraGas

®

 (20)

10/20/21/30/40/41-UltraGas

®

 (27)

10/20/21/30/40/41-UltraGas

®

 (35)

10/20/21/30/40/41-UltraGas

®

 (50)

10/20/30/41-UltraGas

®

 (70)

10/20/30-UltraGas

®

 (90)

30/41-UltraGas

®

 (100)

10/11/20/21/30/41-UltraGas

®

 (125)

10/11/20/21/30/41-UltraGas

®

 (150)

10/11/20/21/30/41-UltraGas

®

 (200)

10/11/20/21/30/41-UltraGas

®

 (250)

10/11/20/21/30/41-UltraGas

®

 (300)

10/11/20/21/30/41-UltraGas

®

 (350)

10/11/20/21/30/31/41-UltraGas

®

 (400)

10/11/20/21/30/31/41-UltraGas

®

 (450)

10/11/20/21/30/31/41-UltraGas

®

 (500)

11/20/21/30/31/41-UltraGas

®

 (575)

10/11/20/21/30/31/41-UltraGas

®

 (650)

11/20/21/30/31/41-UltraGas

®

 (720)

21/30/41-UltraGas

®

 (850)

21/30/41-UltraGas

®

 (1000)

CompactGas

®

1-CompactGas

®

 (200-280)

Automatic gas firing device BIC 960

TopTronic

®

 T / TopTronic

®

 E

UltraGas

®

 (15-1000)

CompactGas

®

 (200-280)

Summary of Contents for BIC 960

Page 1: ...40 41 UltraGas 50 10 20 30 41 UltraGas 70 10 20 30 UltraGas 90 30 41 UltraGas 100 10 11 20 21 30 41 UltraGas 125 10 11 20 21 30 41 UltraGas 150 10 11 20 21 30 41 UltraGas 200 10 11 20 21 30 41 UltraG...

Page 2: ...the parameters 6 4 Sensor characteristic curves 12 5 Display of information via the automatic firing device 13 6 Monitoring of warnings and or faults 14 7 Operation using a laptop 16 8 Interfaces to B...

Page 3: ...nection to TopTronic T TopTronic E 1 Gas pressure regulator 2 3 Gas valve 4 Fan 5 6 Boiler sensor with two sensor elements 7 Flue gas sensor only with UltraGas 8 Ionisation electrode ignition 9 Igniti...

Page 4: ...operation is ended automatically and the boiler reverts to the prior operation mode It is important to ensure that the heat produced during emission testing can also be discharged When setting boiler...

Page 5: ...ng controller RS 232 connection to PC Number of start up attempts maximum 4 Safety time 5 secs Pre ignition 5 secs Pre venting 50 secs Pump after run time 230V AC 5 min after heating demand Faults If...

Page 6: ...n the bus connection between the heating controller and the automatic firing device the automatic firing device begins to operate in emergency mode which means that a set value of 75 C parameter 8 is...

Page 7: ...ber of rotations to the minimum rotation number Parameter 10 2AK 32778 Max temperature rise at high flow temperature The temperature gradient defined here is deemed to be exceeded if it rises above th...

Page 8: ...hown on the display Parameter 20 2DE 32788 Blocking pressure min hysteresis Blocking caused by insufficient water pressure is only lifted when the water pressure rises back to Parameter 19 Parameter 2...

Page 9: ...r 28 2FG 32796 Fan speed at start In the second period of the pre venting phase which also lasts 25 seconds the fan operates at the speed set here and at the end of this period the burner ignites See...

Page 10: ...eration or blocking After a heat demand and or after blocking of the boiler the fan operates for the period of time defined here and at the speed set under Parameter 36 Parameter 38 2FU 32806 Fan spee...

Page 11: ...ult Parameter 46 2NA 32814 Setting water pressure sensor ADC 4 value at 0 bar The set values of the water pressure sensor are used to indicate the actual water pressure via the voltage delivered from...

Page 12: ...12K NTC Sensor screw in sen sor The characteristic curve of the pressure sensor module MCTH 1 0 10 bar is linear The signal voltage of the sen sor at 0 bar is always 0 5V and at 10 bar is always 4 5V...

Page 13: ...re ignition 5 ON Ignition 6 ON Burning 7 OFF Post venting Using the heating controller parameter tree it is possible to access both the parameter and information levels of the automatic firing device...

Page 14: ...ing level set under Parameter 17 boiler capacity is reduced to the capacity set under Parameter 24 W 02 Ionisation too low Appears if the ionisation warning limit set under Parameter 25 is under run B...

Page 15: ...After a parameter set is loaded on the automatic firing device the boiler is locked automatically After pressing re set boiler operation can be resumed E 14 Parameter loading error A connection error...

Page 16: ...available Printing parameter settings Saving parameter settings in a text file Downloading parameter settings from the connected automatic firing device Loading parameter settings to the connected au...

Page 17: ...lve Fan 5 Not occupied 6 L Main gas valve 7 N Main gas valve X5 4 pin Molex Header White 5 08 mm 0 2 Pitch 1 Flame monitoring 2 Flame monitoring 3 Error reporting 4 Not occupied 5 Error reporting X6 4...

Page 18: ...oiler sensor 2 Sensor short circuit 125 C Lock out Sensor not connected 25 C Lock out Lock out temperature 110 C Lock out Maximum temperature difference between sensor 1 and sensor 2 10 C Lock out Blo...

Page 19: ...Switch on temperature with active boiler frost protection 3 C Switch off temperature with active boiler frost protection 10 C 12 Water pressure Pressure warning 1 bar Warning Blocking pressure min 0 5...

Page 20: ...r Duplex material aluFer Diameter 71mm thin wall thicknesses housing red orange sheet steel x yes RG128 Duplex material aluFer Diameter 71mm thin wall thicknesses housing red sheet steel new design x...

Page 21: ...ameter change in relation to generation 40 UltraGas 15 Duplex material aluFer Diameter 71mm thin wall thicknesses housing red sheet steel new design new TopTronic E controller sliding logo removed x n...

Page 22: ...per revolution Software version FOAA P120320 and higher label with V 3 lettering x Parameter 47 Water pressure sensor setting UltraGas 20 x x x UltraGas 27 x x x UltraGas 35 x x x UltraGas 50 x x x U...

Page 23: ...ed OEM ON 16 2DA Water pressure sensor attached OEM ON 17 2DB Water pressure warning bar OEM 1 18 2DC Water pressure hysteresis bar OEM 0 2 19 2DD Blocking pressure min bar OEM 0 5 20 2DE Blocking pre...

Page 24: ...ation summer kick sec OEM 10 43 2IA Ignition 0 Internal 1 Internal External 2 External OEM 2 0 0 0 0 0 0 0 44 2KM Step modulation 0 off 1 increasing 2 increasing and decreasing HF 1 45 2LA Effect of t...

Page 25: ...110 14 2BD Blocking flue gas temperature C OEM 100 15 2CA Gas pressure switch attached OEM ON 16 2DA Water pressure sensor attached OEM ON 17 2DB Water pressure warning bar OEM 1 18 2DC Water pressur...

Page 26: ...EM ON 41 2HA Afterrun heating pump or shut off valve min HF 5 42 2HD Summer operation summer kick sec OEM 10 43 2IA Ignition 0 Internal 1 Internal External 2 External OEM 2 0 0 0 0 0 44 2KM Step modul...

Page 27: ...king flue gas temperature C OEM 100 15 2CA Gas pressure switch attached OEM ON 16 2DA Water pressure sensor attached OEM ON 17 2DB Water pressure warning bar OEM 1 18 2DC Water pressure hysteresis bar...

Page 28: ...p or shut off valve min HF 5 42 2HD Summer operation summer kick sec OEM 10 43 2IA Ignition 0 Internal 1 Internal External 2 External OEM 2 0 0 0 0 0 0 0 0 44 2KM Step modulation 0 off 1 increasing 2...

Page 29: ...ing flue gas temperature C OEM 100 15 2CA 32783 Gas pressure switch attached OEM ON 16 2DA 32784 Water pressure sensor attached OEM ON 17 2DB 32785 Water pressure warning bar OEM 1 18 2DC 32786 Water...

Page 30: ...eating pump or shut off valve min HF 5 42 2HD 32810 Summer operation summer kick sec OEM 10 43 2IA 32811 Ignition 0 Internal 1 Internal External 2 External OEM 2 44 2KM 32812 Step modulation 0 off 1 i...

Page 31: ...ed OEM ON 16 2DA Water pressure sensor attached OEM ON 17 2DB Water pressure warning bar OEM 1 18 2DC Water pressure hysteresis bar OEM 0 2 19 2DD Blocking pressure min bar OEM 0 5 20 2DE Blocking pre...

Page 32: ...r operation summer kick sec OEM 10 43 2IA Ignition 0 Internal 1 Internal External 2 External OEM 2 2 2 2 2 2 44 2KM Step modulation 0 off 1 increasing 2 increasing and decreasing HF 1 45 2LA Effect of...

Page 33: ...nsor attached OEM ON 17 2DB Water pressure warning bar OEM 1 18 2DC Water pressure hysteresis bar OEM 0 2 19 2DD Blocking pressure min bar OEM 0 5 20 2DE Blocking pressure min hysteresis bar OEM 0 2 2...

Page 34: ...Summer operation summer kick sec OEM 10 43 2IA Ignition 0 Internal 1 Internal External 2 External OEM 2 44 2KM Step modulation 0 off 1 increasing 2 increasing and decreasing HF 1 45 2LA Effect of the...

Page 35: ...ter pressure sensor attached OEM ON 17 2DB 32785 Water pressure warning bar OEM 1 18 2DC 32786 Water pressure hysteresis bar OEM 0 2 19 2DD 32787 Blocking pressure min bar OEM 0 5 20 2DE 32788 Blockin...

Page 36: ...n HF 5 42 2HD 32810 Summer operation summer kick sec OEM 10 43 2IA 32811 Ignition 0 Internal 1 Internal External 2 External OEM 2 44 2KM 32812 Step modulation 0 off 1 increasing 2 increasing and decre...

Page 37: ...4 Water pressure sensor attached OEM ON 17 2DB 32785 Water pressure warning bar OEM 1 18 2DC 32786 Water pressure hysteresis bar OEM 0 2 19 2DD 32787 Blocking pressure min bar OEM 0 5 20 2DE 32788 Blo...

Page 38: ...ailable OEM ON 41 2HA 32809 Afterrun heating pump or shut off valve min HF 5 42 2HD 32810 Summer operation summer kick sec OEM 10 43 2IA 32811 Ignition 0 Internal 1 Internal External 2 External OEM 2...

Page 39: ...OEM 100 15 2CA Gas pressure switch attached OEM ON 16 2DA Water pressure sensor attached OEM ON 17 2DB Water pressure warning bar OEM 1 18 2DC Water pressure hysteresis bar OEM 0 2 19 2DD Blocking pr...

Page 40: ...OEM 3 38 2FU Fan speed at boiler freeze protection min 1 OEM 3700 3100 4200 39 2GA Waiting time after opening main gas valve or activation of heating room fan min OEM 0 40 2GB External main gas valve...

Page 41: ...41 4 205 503 14...

Page 42: ...Conservation of Energy Protection of the Environment...

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