background image

30

4 210 527 / 03

INSTALLATION

4.6.8  Legend

LK

01

0.

vs

d

26

.05

.20

11

Legend_GB

AF

V …

A

ctua

tor

 pla

nt 

flo

w

 mix

er

AF

 …

O

ut

si

de sen

so

r

BU

S-T

2B

 …

C

ontr

ol b

us

 co

nn

ect

ion

(T

opT

ro

nic

-T

)

BU

S-O

T …

D

at

bus

 he

at 

gen

er

ato

r (

O

penT

he

rm)

B2 …

Flu

e g

as

 -

tempe

rat

ure

 limit

er

B5

 …

E

mer

gen

cy

 of

f -

bur

ne

r, o

uts

ide

 of

 th

e b

oile

r-

roo

m

(re

mo

ve

 br

idg

e),

 *) 

If Y

exi

sts

 -

ser

ial 

co

nne

cti

on

wit

h Y

6

B8

 …

C

al

or

ifi

er

 de

ma

nd

B9 …

Flu

e t

her

most

at f

or 

so

lid 

fue

l bo

ile

r

B11 …

C

onde

sa

te -

pumpin

st

at

ion

B22 

S

w

itc

h o

ve

r th

ermo

sta

t in

 st

art

 up

 re

lea

se 

sw

itc

h

B23 

Fr

ost

 pr

ote

ctio

n -

Tempe

rat

ure

 moni

tor

BZ

 (1

,2)

 …

O

pe

rat

ing

 ho

ur

s ba

si

lo

ad

 (1

, 2 s

ta

ge

)

DK

P …

P

um

p f

or

 he

at

in

g c

yc

le wi

th

ou

t m

ix

er

E1

/E

LH

 …

E

le

ctr

ic 

hea

tin

g e

lemen

t b

iva

len

t

E1-

W

W

 …

E

le

ct

ric

 h

ea

tin

g e

le

m

en

t -

ca

lo

rif

ie

r

(ex

ter

na

l te

mp

er

atu

re con

tro

l)

E2

 …

H

ea

tin

ta

pe

 c

on

de

ns

at

e d

ra

in

E3

 …

C

om

pr

es

sor

 he

at

in

g (

O

pt

io

n)

E4 …

H

eat

in

ta

pe f

lo

w

-r

et

ur

n

EW

/E

VU

 …

E

W

/E

V

U

-loc

he

at

 pum

p

E1

-S

T …

P

ow

er 

su

pp

ly for

 ele

ct

ric he

atin

el

eme

nt

FA

 …

A

uto

m

at

e d

e c

om

bu

sti

on

FK

 …

E

xt

ern

al wi

ndi

ng cov

er

FK

F …

S

ol

id 

fue

l bo

ile

r s

ens

or

FM 

M

ot

or

 pr

ote

cti

on

 (on

 si

te, as

 ma

y be nec

es

sa

ry)

FSP …

S

ol

id 

fue

l bo

ile

r p

ump

C

P

 …

C

onde

ns

er pump

F …

Flo

w switc

h

H

T /

 NT

 …

H

ig

h /

 Lo

tempe

rat

ure

HD

 / ND

 …

H

igh

/Lo

w wa

ter

 pr

es

su

re

 s

witch

H

S

M

ai

n cur

ren

t p

ow

er su

ppl

y

A4P,

A7

P,A

8P

..

A

dditi

ona

l b

oar

ds

IMP …

P

ul

se

 inp

ut 

A-IMP …

P

ul

se

 inp

ut ele

ctr

ici

ty 

me

ter

F-

IMP …

P

ul

se

 inp

ut wa

ter

 co

unt

er hea

tin

si

de

Y

K1,

2,

3 …

Act

uat

or

 m

ix

er

 1

,2

,3,

...

YK

R1

,2,3

 …

Actu

ato

r l

ow temp

era

tur

e p

rot

ec

tion

 1,

2,3

,...

YA

Actu

ato

r p

lan

t fl

ow 

mixe

r

YF

c …

Actu

ato

r u

nit

 to 

sw

itc

h c

ool

ing

YKK 

4-way val

ve in refr

ige

ra

tion

 cy

cle

Y

So

le

no

id

 v

al

ve

 (o

r m

ai

ga

s v

al

ve

 )

Y6.

1 …

O

il ma

gne

tic

 va

lve

 

(s

in

gle

 tub

e s

up

ply

) / 

m

ain 

ga

s v

alv

e

Y6.

2 …

O

il ma

gne

tic

 va

lve

 

(d

ou

ble

 tu

be 

sup

ply

) /

 main

 ga

s v

alv

e

Y

Ac

tu

at

or

 u

ni

t t

sw

itc

h f

ro

m

 s

ol

id

 fu

el

 b

oi

le

r t

o

Oil/Ga

s o

r Pelle

ts

 (s

ing

le wir

e s

yst

em)

Y7 

W

at

er 

def

lec

tor

 va

lve

 fo

r c

alo

rifi

er 

(s

in

gle

 wi

re sys

tem)

Y9 …

Swi

tch

 ov

er val

ve sta

rt up rel

eas

(sin

gle

 w

ire

 sy

ste

m

)

Y

10

.1

,2,

3 …

Va

lv

e o

r z

on

e v

al

ve 1

,2,

3,

 …

.

(s

in

gle

 wi

re sys

tem)

KK

P1

,2

,3 …

B

oi

ler

 cir

cu

it p

ump 1

,2

,3, 

...

MW …

H

ea

t so

ur

ce

 p

ump

M1

 …

H

ea

t pu

mp

 comp

res

so

r

M

2 …

H

eat

 p

um

ven

til

at

or

M

5.

1,

2,

3 …

B

oi

le

r c

ircu

it p

um

p 1

,2

,3

, .

..

M

B

uff

er 

ch

ar

gi

ng

 p

um

p

M20 …

Fe

ed pump

 sw

imming

 po

ol

M

K

1,

2,

3 …

P

um

p m

ix

in

cy

cl

1,

2,

3,

 ..

.

P …

P

re

ss

ure

 sw

itch

PP

 …

P

rima

ry

 pu

mp

PL

B

uf

fer

 ch

arg

ing

 p

ump

PF

1,

2, 

H

ot

 w

ate

r t

ank

 se

ns

or 

1,2

,….

BP

 …

H

ot

 w

ate

r t

ank

 se

ns

or 

Q

F …

H

eat s

ou

rce

 s

ens

or

Q

1 …

M

ai

sw

itch

 WP

R

S

-T

/R

FF

-T

R

oom

 s

ta

tio

n,

 re

m

ot

co

nt

ro

l, (

if s

ev

er

al

 u

ni

ts

,

ple

ase

 co

nn

ect

 in

 lin

e)

SH

 …

M

ai

sw

itch

 (i

sol

ato

r),

 ou

tsid

of t

he 

boi

ler

-ro

om

SF

 …

C

al

or

ifie

r h

eat

er 

sen

so

r

SB

-R

1(

3)K

 …

S

yste

uni

t (

rela

y)

SB-STW 

R

elay

 kit

 -

flow s

w

itch

SB

-G

WP …

S

yste

m uni

t gr

ou

nd wa

ter

 pu

mp

SL

C

al

or

ifie

r -

loa

din

g p

ump

SL

W

at

er

 de

fle

cto

r s

ola

r c

irc

le 

(sin

gle

 w

ire

 sy

ste

m

)

SL

VF …

S

ol

ar 

tan

k s

en

sor

 (c

alo

rifi

er 

/ b

uffe

r)

S

O

P

1,

2,

...

So

la

r c

irc

ul

at

io

n p

um

p 1

,2,

.

S

TW

 ..

.

Fl

ow

 s

w

itc

h

BW

 …

C

al

or

ifi

er

 h

eat

er

 sen

so

r

S

VL

F .

..

Co

mmo

n f

low

 se

ns

or

SS

T .

..

C

on

tro

l po

we

r s

up

ply

S1,

2,3

 ...

 Diff

ere

nti

al c

on

tro

l s

ens

or

 1,2

,3,

...

S8 

...

Ex

te

rna

l s

w

itch

 : S

oli

d f

uel

 / a

uto

, s

ola

r / 

aut

o, 

On

 / Off

KS

PF

 …

S

ol

ar 

tan

se

ns

or

 (c

alo

rifi

er 

/ b

uffe

r)

K

R

LF

 …

S

ol

ar p

an

el

 re

tu

rn

 s

en

so

KF

 …

B

oi

ler

 se

ns

or

R

LF

1,2

, …

R

et

ur

n s

ens

or

 1, 

2, 

...

BR

U

 …

R

et

ur

n s

ens

or

VF

1,2

,3 

...

Fl

ow

 s

ens

or

 1,2

,3,

 ...

VE

1,2

,3 

...

Va

riabl

in

pu

t 1

,2,3

, .

..

VA

1,2

,3 

...

Va

riabl

e e

xit

 1,2

,3,

 ...

W

F1

,2

,3 .

..

He

at

 Ge

ne

rat

or s

en

so

r 1,

2,

3,

 ..

.

ZU

P1

,2,

3, …

Fee

d p

ump 1

,2,

3, 

G

W

F ..

.

G

roun

d w

at

er 

sen

so

r

G

W

P ..

.

G

roun

d w

at

er 

pump

C

V

F1

,2

 …

C

onde

ns

er 

flow

 s

en

sor

  1

,2, 

...

RLP1

,2

,3 …

B

y-pa

ss 

pu

mp

 re

tur

n 1

,2,

3, ….

M10.

1,2

,3 

B

y-pa

ss 

pu

mp

 re

tur

1,

2,

3, 

….

M16 

P

ump

 fo

r ad

d-

on 

hea

t e

xc

han

ge

r

B4 …

D

oo

r switc

h fo

r s

oli

d fu

el 

bo

iler

B7

 …

Low

 w

at

er 

pre

ss

ure

 sw

itc

h

B10 

M

in

imum t

her

mo

st

at i

n s

olid

 fu

el 

boi

ler

B14 …

M

ax

im

um

 the

rm

os

tat

B15 …

R

et

ur

th

er

mo

sta

t

AU

E …

A

ut

omat

ic c

ha

nge

-o

ver

 de

vic

(st

ora

ge 

roo

m

)

AU

E-S

 …

Limit 

sw

itc

h a

uto

ma

tic

 ch

an

ge-

ov

er d

ev

ice

 

(st

ora

ge

 ro

om)

AS

T-V 

E

xt

ra

ctio

n s

to

rag

e r

oom (

sc

rew

)

AS

T-SV

 …

E

xt

ra

ctio

n s

to

rag

e r

oom (

va

cuu

m)

AG

F …

Flu

e g

as

 se

ns

or

M

9 …

C

al

or

ifi

er c

har

gi

ng p

um

tan

k 1

 to 

tan

k 2

BU

S-R

S

48

5 …

D

ata

 b

us

 h

ea

t g

en

er

at

or

S

TB

 ..

.

Saf

et

tem

pe

ra

tur

e m

on

ito

r

KT

R

 …

B

oi

ler

 temp

era

tur

e c

on

tro

ller

BA

 …

O

ut

si

de sen

so

r

TK

S-V

 ..

.

D

oo

r to

uc

h s

ens

iti

ve 

sw

itc

h s

tor

age

 ro

om

SB

-GE

 …

S

ys

te

uni

t  b

ox

 

YF

W …

Volu

m

e fl

ow

 co

ntr

olle

r

S

M

 …

Al

ar

m

B1

 / 

    

Flo

tempe

ra

tur

e s

w

itch 

-o

n d

eman

d (

ser

ial

 

con

ne

ct

ion w

ith 

pum

p)

*

KV

LF

 …

S

ol

ar 

pan

el 

flo

w

 s

en

sor

 -

P

T100

ZK

C

alo

rif

ier -

circ

cul

ati

on pump

SS

P .

..

Pump f

or 

str

ati

fied

 st

ora

ge

 tan

k

S

LF

 …

S

to

rag

e t

an

k l

oad

ing

 s

ens

or

BFSV 

S

to

ra

ge roo

m

 fill

 lev

el switc

h

Notice :

Thi

hy

dr

au

lic-

/el

ect

ric

 sc

hema

tic 

jus

t s

how

the

 ba

si

pr

inc

ipl

e.

 T

he

 

ins

tall

ati

on 

m

ust 

be 

don

e a

cc

ord

ing

 to

 th

e lo

ca

l re

gu

lat

ion

s fo

di

m

en

si

oni

ng a

nd

 law

s.

 Cock

and

 va

lve

bet

w

ee

the

 bo

iler

 an

the

 sa

fety

 fi

ttin

gs 

(pr

es

sur

exp

an

sio

n v

es

sel

, sa

fe

ty v

alv

e,

 etc

.) 

are

 to

 be

 pr

ote

cte

d a

ga

ins

acc

ide

nt

al l

ock

 up

 !

 A

nti 

the

rmal 

sip

hon

 di

ha

to 

be 

ins

tal

led

 !

 With

 un

de

rflo

or 

hea

tin

ov

er

tempe

rat

ure

 s

w

itch 

has

 to

 be

 in

sta

lle

d.

Te

rmina

l 1

2V

: Mus

t n

ot 

by 

con

ne

cte

to

 mai

ns 

su

ppl

y. 

Must

 be

 se

pa

rate

 to

 main

s c

ab

les

AT

TE

NTION

-U

si

ng 

bus

-n

etw

or

ks 

ple

ase

 c

ons

ide

r t

he 

wir

ing

 gu

ide

lin

es!

R

A

S …

Low

 p

res

su

re 

sw

itch

 e

xtr

act

ion

 tur

bin

e

AS

S …

A

sh

 slid

er

Summary of Contents for 30-UltraGas (1700D)

Page 1: ...up to 90 C1 in ac cordance with EN 483 and EN 677 They are designed for continuously adjustable reduced output operation in heating systems 1 see section technical data UltraGas 250D 2000D Condensing...

Page 2: ...om air independent Installation 11 4 3 Flue gas line dimensions overpressure 12 4 4 Flue gas line dimensions negative pressure 12 4 5 Hydraulic connection 13 4 6 Boiler sequential switching circuit El...

Page 3: ...expected reaction to your action i Note Provides important information Safety information Indicates an immediate hazard to persons Warning information Indicates danger to machines and Installa tions...

Page 4: ...25 PN6 8S 2a Return pipe connection option 1 DN80 PN6 4S DN80 PN6 4S DN125 PN6 8S DN125 PN6 8S DN150 PN6 8S DN150 PN6 8S 3 Gas connection Rp 1 Rp 1 Rp 1 Rp 2 Rp 2 Rp 2 4 Safety flow and flow calorifie...

Page 5: ...height is too small Reduction of measures possible See A minimal 2 Attention With A the burner is no longer swing out completely Cleaning makes more difficult 3 Feet can be shortened no base cladding...

Page 6: ...ltraGas Type A 250D 300D 1711 1771 400D 600D 1811 1871 700D 1000D 1958 2018 1150D 1440D 1984 2044 1700D 2000D 2037 2097 1 Neutralisation box 2 Condensate pump 3 Masonry base 4 Feet adjustable up to 20...

Page 7: ...80 18 80 18 80 18 80 Propane gas mbar 37 57 37 57 37 57 37 57 37 57 37 57 Gas connection value at 0 C 1013 mbar Natural gas E Wo 15 0 kWh m3 Hu 9 97 kWh m3 m3 h 23 1 28 2 37 6 47 0 56 6 65 2 Natural...

Page 8: ...18 80 18 80 Propane gas mbar 37 57 37 57 37 57 37 57 37 57 Gas connection value at 0 C 1013 mbar Natural gas E Wo 15 0 kWh m3 Hu 9 97 kWh m3 m3 h 75 4 84 9 94 3 108 5 122 7 Natural gas LL Wo 12 4 kWh...

Page 9: ...ar Natural gas E Wo 15 0 kWh m3 Hu 9 97 kWh m3 m3 h 135 5 160 5 188 6 Natural gas LL Wo 12 4 kWh m3 Hu 8 57 kWh m3 m3 h 158 0 187 2 220 0 Propane gas Hu 32 7 kWh m3 m3 h 52 3 Operation voltage V Hz 23...

Page 10: ...110 120 0 10 20 30 40 50 m3 h mbar UltraGas 700D 1000D 0 10 20 30 40 50 60 0 10 20 30 40 50 60 70 80 9 Volumenstrom m3 h Druckverlust mbar 0 m3 h mbar 0 20 40 60 80 100 0 20 40 60 80 100 120 140 Ultra...

Page 11: ...d directly on these intake flaps at the installation site Remove blanking cover on the rear wall The combustion air intake can be executed either as a separate or common intake line The total pressure...

Page 12: ...uide values An exact calculation for the flue gas duct must be made on site With 5 bends or more the residual overpressure of the device is to be reduced by 30 for the calculation 4 3 Flue gas line di...

Page 13: ...t the connection socket is located on the same size see chapter 3 1 4 6 Boiler sequential switching circuit Electri cal connections Parameters 4 6 1 Schematic coordination System Gas calorific value V...

Page 14: ...hkeit ein neues Shape zu nehmen hovhovalh hovalhova alhovalho Y10 2 Y10 1 UltraGas UltraGas Dies ist ein unerlaubter Weg Gehen Sie einen Schritt zur ck oder l schen Sie dieses Shape Sie haben die M gl...

Page 15: ...is is just a schematic For installation please use the detail plan Attenzione Per la messa in opera utilizzare le schema dettagliato Attention Pour la r alisation pratique de l installation il faut ut...

Page 16: ...For installation please use the detail plan Attenzione Per la messa in opera utilizzare le schema dettagliato Attention Pour la r alisation pratique de l installation il faut utiliser le sch ma d tail...

Page 17: ...400V supply required from UltraGas 1000 L PE N Netz L N 230V 10AT Netz Power supply Rete Secteur 0 1 SH 3 x 400V 10AT Netz Power supply Rete Secteur L1 L1 L2 L3 PE N N L2 L3 Version E 2 Verbindungshi...

Page 18: ...T Par 12 50 70 C WARMWASSER DHW ACQUA SANIT ECS Par 09 10K Version E 3 Verbindungshinweise Notice Nota Remarque Datei KBA020_V2 8 vsd Datum Name 21 01 10 Achtung F r die Installation muss das anlagenb...

Page 19: ...e Per la messa in opera utilizzare le schema dettagliato Attention Pour la r alisation pratique de l installation il faut utiliser le sch ma d taill Leg LK010 5 TopTronic T TopTronic T P P 0 10V Modul...

Page 20: ...A030_V2 8 vsd Datum Name 21 01 10 Achtung F r die Installation muss das anlagenbezogene Schema verwendet werden 2 8 KBA030_V2 8 V SD Attention This is just a schematic For installation please use the...

Page 21: ...imentation de 400V n cessaire partir de l UltraGas 1000 400V di alimentazione richiesti a partire dall UltraGas 1000 400V supply required from UltraGas 1000 L PE N Netz L N 230V 10AT Netz Power supply...

Page 22: ...Leg LK010 U TopTronic T 2 1 VE2 2 1 VE3 YK3 PE N YK1 PE N MK3 M 1 MK1 M 1 SLP M 1 N PE 2 L PE N MK 2 N PE 1 L PE N MK 1 L PE N DKP L PE N SLP L PE N VA1 L PE N VA2 RS T RFF T B A 1 2 SF 1 2 VF1 1 2 V...

Page 23: ...K2 PE N MK4 M 1 MK2 M 1 N PE 2 L PE N MK 2 N PE 1 L PE N MK 1 L PE N DKP L PE N SLP L PE N VA1 L PE N VA2 RS T RFF T B A 1 2 SF 1 2 VF1 1 2 VE1 A B T2B 1 2 VF2 1 2 KVLF 1 2 KSPF 1 2 IMP VF2 VF4 1 2 AF...

Page 24: ...re 1 BUS Verbindung zu Klemmen Kessel 1 2 BUS Connection to terminal block boiler 1 2 BUS Collegamento a morsettiera pompa di caldaia 1 2 BUS Connexion aux bornes de la chaudi re 1 2 B A T2B SVLF Mod...

Page 25: ...PE N VA2 1 2 SF 1 2 VF1 1 2 VE1 A B T2B 1 2 VF2 1 2 KVLF 1 2 KSPF 1 2 IMP 1 2 AF 1 2 KF 3 N 2 4 1 BZ SM N 5 11 12 13 14 15 16 U4 1 U4 3 U4 4 B2 T B5 B A RS485 3 2 1 4 5 6 X6 B11 N L Kessel 2 boiler 2...

Page 26: ...0K Par 01 05 Par 41 10min Par 04 80 C Par 44 00 Par 14 11min 1min FA Par 41 Par 26 00K FEUERUNGSAUT BOILER CONTR CONT BRUCIA ALLUM_AUTOM Par 03 20K Par 04 20K Par 41 10min Par 44 00 SUMMENVORL MAIN SU...

Page 27: ...tail plan Attenzione Per la messa in opera utilizzare le schema dettagliato Attention Pour la r alisation pratique de l installation il faut utiliser le sch ma d taill Leg LK010 TopTronic T TopTronic...

Page 28: ...N L1 L1 M5 1 M 1 N Startsequenz Start sequence Sequenza di avvio S quence de commencement 1 Absperrklappe auffahren Pumpe einschalten Open the shut off valve switch on the pump Apertura della valvola...

Page 29: ...ency M5 KKP pump directly by means of the shut off valve Wire the conventional pumps via the optional shut off valve limit switch pump starts up if open U TopTronic T 2 1 VE2 2 1 VE3 N PE 2 L PE N MK...

Page 30: ...l if several units please connect in line SH Main switch isolator outside of the boiler room SF Calorifier heater sensor SB R1 3 K System unit relay SB STW Relay kit flow switch SB GWP System unit gro...

Page 31: ...31 4 210 527 03...

Page 32: ...Conservation of Energy Protection of the Environment...

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