Hougen 925102 Operator'S Manual Download Page 5

       Safe Electrical Connection

       Your Mag Drill is rated for use on 115VAC (Plug A) or 
       230V (Plug B) at 50-60Hz. Do not attempt to use drill on   
       power sources rated other than this. Wet electrical 
       connections are shock hazards. To prevent the cutting 
       fl uid from traveling along the cord and contacting the 
       plug or power outlet, tie a drip loop in the power cord. 
       Also elevate extension cords or gang box connections.

      

       Extension Cords

 

Use only 3-wire extension cords that have 3-prong 

 

grounding type plugs and 3-pole receptacles that 

 

accept the tool’s plug.  Replace or repair damaged 

 

cords. Make sure the conductor size is large enough 

 

to prevent excessive voltage drop which will cause 

 

loss of power and possible motor damage.

       

       Outdoor Use Extension Cords

 

When tool is used outdoors, use only extension 

 

cords intended for use outdoors and so marked.

 

 Additional Safety Precautions

 

 Arbor and cutter should never be used as a hand-

 

 hold. Keep hands and clothing away from all moving  

 

 

 parts. Do not use Hougen Cutters where ejected slug 

 

 might cause injury (slug ejected at end of cut).

 

 Also, adhere to all operating instructions. Do not drill  

 

 

 through any surface that may contain live electrical  

 

 

 wiring.  Drilling into a live wire could cause exposed              

        metal parts of the drill to be made live. Remove chips   
        wrapped around Cutter and arbor after each hole. With  
        motor off and power disconnected, grasp chips with 
        leather gloved hand or pliers and pull while rotating   
        counterclockwise. Should the cutter become jammed in   
        the work, stop the unit immediately to prevent personal 
        injury. Disconnect the drill from the power supply and 
        loosen jammed cutter by turning the arbor counterclock-
        wise. Never attempt to free the jammed cutter by starting 
        the motor. Service at  authorized repair center only.

5

Extension Cord Table

Plugs and Receptacles

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Operating Near Welding Equipment

DO NOT operate this unit on the same work surface that  

 

     

welding is being performed on. Severe damage to the 
unit, particularly the power cord, could occur.  This could 
also result in personal injury to the operator.

Circuit Breaker (If Applicable)

Changing of the circuit breaker to a higher amp rated breaker, or
bypassing the circuit breaker is not recommended and will void 
product warranty.

Circuit Breaker Operation (If Applicable)

The circuit breaker is a thermal breaker. When it reaches the 
higher temperature rating it will trip and cause the unit to shut 
down. This is a protective device and can be reset after 5 to 10. 
To reset the breaker, press the breaker button back in. If it does 
not reset, let the unit cool a little longer until you can push the 
button in and it stays in position. 

Save these Instructions.

Important Safety Instructions - Continued

SAFETY SWITCH

INDICATOR LIGHT

The Safety Switch Indicator Light is a Standard Safety 
Feature on HMD925 magnetic drills.  Its purpose is to 
inform the user that an unsafe condition exists.

If light is Green:

In normal operation the safety switch light will be green. 
Motor “On” and “Off” Switches function normally.

If light is Red:

A condition with the safety switch exists that needs to be 
corrected.   
    Possible causes:
         • Safety Switch is defective.  Have drill serviced.
         • Uneven work surface or material.  Check work 
            surface for fl atness.
         • Dirt or chips under magnet.  Clean work surface.

  Make sure material is at least 3/8” thick. Material 
thinner than 3/8” will cause a “weak” magnet condi-
tion.

HOUGEN MANUFACTURING RECOMMENDS THAT 
CONDITIONS ARE CORRECTED SO LIGHT TURNS 

GREEN. THIS ALLOWS FOR THE UNIT TO BE 

OPERATED IN A SAFE MANNER.

For any questions please contact Hougen Manufacturing’s 
Technical Service at (810) 635-7111.

WARNING:

Read and understand all instructions.

 Failure to follow all instructions listed below,  

 

        may result in electrical shock, fi re and/or serious personal injury.

Summary of Contents for 925102

Page 1: ...POWER FEED MAGNETIC DRILL OPERATOR S MANUAL COVER DRILL PART NUMBERS 0925102 0925202 0925104 0925204 0925302 0925304 FOR USE WITH 12 000 SERIES HOUGEN CUTTERS CUTTERS HMD925 SERIES...

Page 2: ...anty is given or authorized Hougen Manufacturing Inc disclaims any implied warranty of MERCHANTABILITY or FITNESS for any period beyond the expressed warranty and shall not be liable for incidental or...

Page 3: ...c Drill comes complete with arbor mounted The 3 4 diameter arbor bore ts all 3 4 shank 12 000 Series Hougen Cutters Reread Safety Warnings listed in the Operator s Manual and on the drill unit to avoi...

Page 4: ...g keys or switches before turning the tool on A wrench or a key that is left attached to a rotating part of the tool may result in personal injury Do not overreach Keep proper footing and balance at a...

Page 5: ...O T O M V 5 1 1 S P M A 2 1 0 1 R O T O M V 0 3 2 S P M A 6 5 5 2 O T P U 6 1 8 1 0 5 6 2 4 1 8 1 0 0 1 1 5 0 1 6 1 0 0 2 1 0 1 8 4 1 0 0 3 1 0 2 6 2 1 0 0 5 1 0 3 4 0 1 I Operating Near Welding Equi...

Page 6: ...d De Energizes the magnetic base and activates the safety switch Motor can now be started by pushing the motor START switch MOTOR START STOP SWITCHES Starts and Stops the motor See instructions previo...

Page 7: ...ndition Since magnetic attraction diminishes with thinner material or rough surfaces mechanical clamping of drill unit to the workpiece should be used when cutting thin material 3 8 or less or materia...

Page 8: ...nd of Hougen Cutter 5 Insert Hougen Cutter until at on cutter shank is aligned with set screw holes and is exactly perpendicular to axis of set screw holes 6 Insert set screws and tighten 8 The Coolan...

Page 9: ...h this being a left handed thread this will tighten this assembly 3 If more travel is needed lift the Clamp Handle Assembly rotate clockwise and release 4 Push the Clamp Handle Assembly counter clockw...

Page 10: ...f motor slide ush with top of housing tighten the Gib Screws until you feel them touch the Steel Gib 3 Feed the drill in and out again 4 Adjust Gib Screws so that there is uniform pressure from top to...

Page 11: ...11 NOTES...

Page 12: ...4 25 25 25 26 27 28 29 30 31 32 33 34 35 36 37 38 38 40 39 41 42 43 44 45 46 47 48 55 10 10a 10b 11a 12a 12b Part Serial Number Label 52 53 51 0925102 HMD925 120v Power Feed with Coolant 0925202 HMD92...

Page 13: ...ss Gib 1 35 41044 Screw BHC 10 32 X 3 8 4 8 02430 Left Hand Brass Gib 1 36 05203 Screw SHCS 8 32 X 3 4 2 9 02431 Steel Gib 1 37 05357 Set Screw 1 4 28 X 7 8 1 10 19026 Feed Motor Assembly includes 10a...

Page 14: ...9 30 31 32 33 34 35 36 37 38 38 40 39 41 42 43 44 45 46 47 48 55 10 10a 10b 11a 12a 12b Part Serial Number Label 52 53 51 1 56 0925104 HMD925 120v Power Feed with Coolant Swivel Base 0925204 HMD925 23...

Page 15: ...05357 Set Screw 1 4 28 X 7 8 1 10 19026 Feed Motor Assembly includes 10a 10b 1 38 90028 Lock Washer 1 4 3 10a 19027 Motor Gear 1 39 40392 Flat Washer 3 8 2 10b 02217 Set Screw 8 32 X 18 1 40 40391 Loc...

Page 16: ...32 X 7 8 2 8 17271 Tapered Spring 1 05648 Swivel Magnet Assembly 120v 05894 Swivel Magnet Assembly 230v Item Part Description Qty 1 05649 Magnet Safety Switch Assembly 120v includes a c 1 05895 Magnet...

Page 17: ...X 305 2 h 07083 Set Screw m6 X 1 X 5mm 2 i 05628 Set Screw 1 4 28 X 3 8 2 2 07158 Coolant Inducer Assembly 1 j 07160 Inducer Ring 1 k 40300 O Ring 2 l 40301 Washer 2 m 40302 Retain Ring 2 n 07080 Hose...

Page 18: ...Circuit Board 1 3 05826 Circuit Board 1 4 04614 Rocker Switch 1 5 05871 Motor ON Switch 1 6 04644 Green Switch Cover 1 7 05335 Mini Toggle Switch 1 8 04877 Wire Harness 1 9 04878 L E D Spacer 1 10 048...

Page 19: ...05868 Power Feed Circuit Board 1 3 05827 Circuit Board 1 4 04664 Rocker Switch 1 5 05871 Motor ON Switch 1 6 04644 Green Switch Cover 1 7 05335 Mini Toggle Switch 1 8 04877 Wire Harness 1 9 04878 L E...

Page 20: ...ction Cover 1 g 75289 Screw M5 X 8mm 2 2 04500 Dove Tail Slide 05485 Assy 1 05824 Dove Tail Slide 05965 Assy 1 3 02428 Rack Gear 05485 Assy 1 05825 Rack Gear 05965 Assy 1 4 02422 Motor Cord Bracket 1...

Page 21: ...pection Cover 1 g 75289 Screw M5 X 8mm 2 2 04500 Dove Tail Slide 07182 Assy 1 05824 Dove Tail Slide 07183 Assy 1 3 02428 Rack Gear 07182 Assy 1 05825 Rack Gear 07183 Assy 1 4 02422 Motor Cord Bracket...

Page 22: ...TS DIAGRAM 17617 17601 17618 17613 17608 17626 17609 17611 05462 17614 17605 17627 17625 Wires to Motor Cord 17610 17603 17602 17607 17624 17623 17628 17606 17602 17632 17622 17621 17630 17604 17612 1...

Page 23: ...ush Cap 2 17602 Ball Bearing 2 17623 Pan Head Screw 2 17603 Ball Bearing 1 17624 Pan Head Screw Short 2 17604 Ball Bearing 1 17625 Pan Head Screw Long 2 17605 Ball Bearing 1 17626 Retaining Ring 1 176...

Page 24: ...17617 17601 17618 17613 17608 17626 17609 17611 05462 17614 17605 17627 17625 Wires to Motor Cord 17610 17603 17602 17607 17624 17623 17629 17606 17602 17632 17622 05519 17631 17604 17612 17600 17687...

Page 25: ...using 1 17624 Pan Head Screw Short 2 17602 Ball Bearing 2 17625 Pan Head Screw Long 2 17603 Ball Bearing 1 17626 Retaining Ring 1 17604 Ball Bearing 1 17627 Retaining Ring 1 17605 Ball Bearing 1 17629...

Page 26: ...s cut The groove then serves as a stabilizer c Cause Worn pilot Remedy Replace pilot d Cause Misaligned or loose arbor set screws Remedy Tighten set screws 3 Trouble Out of round holes a Cause Worn ar...

Page 27: ...to break through at the end of the cut 8 Keep slide dovetails brass gibs and feed rack lubricated and free of chips and dirt 9 When slug hangs up in cutter turn off motor and bring cutter down on a a...

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