Hougen 925102 Operator'S Manual Download Page 13

13

Item

Part #

Description

Qty

Item

Part #

Description

Qty

1

 *

05378

Magnet & Switch Assembly 
120v

1

20

19016

20 Tooth Gear

2

*

05392

Magnet & Switch Assembly 
230v

1

21

19017

.4375 Diam. Shaft

2

2

*

07155

Arbor & Front Support Bracket 
Assembly

1

22

19020

Gear Spacer

4

3

07127

Housing Assembly 120v
(includes 3a-3d)

1

23

19018

Travel Switch Block

1

19036

Housing Assembly 230v
(includes 3a-3d)

1

24

10836

Retain. Ring

1

3a

05108

Bronze Bearing

2

25

01165

Retain. Ring 1/2 Shaft

3

3b

40237

Set Screw 1/4-28 X 1/2

4

26

05114

Spring

1

3c

19024

Engagement Label

1

27

05115

Flat Washer

1

3d

07026

Safety Label Instructions 120v

1

28

19040

Handle Lever

1

19022

Safety Label Instructions 230v

1

29

19021

Motor Label

1

4

*

19037

Control Panel Assembly 120v

1

30

40077

Screw SHC 1/4-20 X 1

1

*

19043

Control Panel Assembly 230v

1

31

02460

Hex Bolt 3/8-24 X 2-3/4

2

5

*

05485

Motor Slide Assembly 120v

1

32

90077

Screw BHC #10-32 X 1/2

3

*

07182

Motor Slide Assembly 230v

1

33

10553

Screw SHC 1/4-20 X 7/8

2

6

07163

Coolant Inducer Bracket

1

34

10648

Screw SHC #10-32 X 1/2

1

7

02429

Right Hand Brass Gib

1

35

41044

Screw BHC #10-32 X 3/8

4

8

02430

Left Hand Brass Gib

1

36

05203

Screw SHCS #8-32 X 3/4

2

9

02431

Steel Gib

1

37

05357

Set Screw 1/4-28 X 7/8

1

10

19026

Feed Motor Assembly 
(includes 10a-10b)

1

38

90028

Lock Washer 1/4

3

10a

19027

Motor Gear

1

39

40392

Flat Washer 3/8

2

10b

02217

Set Screw #8-32 X .18

1

40

40391

Lock Washer

2

11

19028

Gear #1 Assembly

1

41

40038

Screw SHC #10-32 X 5/8

1

11a

24100

Ball Bearing

3

42

10560

Lock Washer

1

12

19029

Gear Shaft Clutch Assembly 
(includes 12a - 12b)

1

43

41048

Screw SHC #10-32 X 1-1/2

4

12a

05107

Ball Bearing 35mm X 47mm X 7mm

1

44

51044

Screw SHC #10-32 X 1-1/4

2

12b

24100

Ball Bearing

1

45

02902

Roll Pin 1/8 X 5/8

1

13

19030

Feed Hub w/Spline  Assembly

1

46

40277

Dowel Pin  3/16 X 5/8

1

14

19004

Gear Box Assembly

1

47

05187

Screw SHC #2-56 X 1/2

2

15

19005

Clutch Drive

1

48

19042

Limit Switch

1

16

19008

Gear w/Spline

1

49

19022

Safety Instruction Label

1

17

90571

Power Cord Assembly 120v

1

50

05207

Jumper Wire

1

05302

Power Cord Assembly 230v

1

51

*

05060

Coolant Bottle Assembly

1

04498

Power Cord Assembly 230v 
Type 

I

1

52

04558

Feed Handle .50 X 4.50

3

18

19010

Hub Plate

1

53

04532

Oval Knob

3

19

19013

Spline Shaft

1

0925102, 0925202 & 0925302 

Parts List

SEE FOLLOWING PAGES FOR ASSEMBLY BREAKDOWNS

Summary of Contents for 925102

Page 1: ...POWER FEED MAGNETIC DRILL OPERATOR S MANUAL COVER DRILL PART NUMBERS 0925102 0925202 0925104 0925204 0925302 0925304 FOR USE WITH 12 000 SERIES HOUGEN CUTTERS CUTTERS HMD925 SERIES...

Page 2: ...anty is given or authorized Hougen Manufacturing Inc disclaims any implied warranty of MERCHANTABILITY or FITNESS for any period beyond the expressed warranty and shall not be liable for incidental or...

Page 3: ...c Drill comes complete with arbor mounted The 3 4 diameter arbor bore ts all 3 4 shank 12 000 Series Hougen Cutters Reread Safety Warnings listed in the Operator s Manual and on the drill unit to avoi...

Page 4: ...g keys or switches before turning the tool on A wrench or a key that is left attached to a rotating part of the tool may result in personal injury Do not overreach Keep proper footing and balance at a...

Page 5: ...O T O M V 5 1 1 S P M A 2 1 0 1 R O T O M V 0 3 2 S P M A 6 5 5 2 O T P U 6 1 8 1 0 5 6 2 4 1 8 1 0 0 1 1 5 0 1 6 1 0 0 2 1 0 1 8 4 1 0 0 3 1 0 2 6 2 1 0 0 5 1 0 3 4 0 1 I Operating Near Welding Equi...

Page 6: ...d De Energizes the magnetic base and activates the safety switch Motor can now be started by pushing the motor START switch MOTOR START STOP SWITCHES Starts and Stops the motor See instructions previo...

Page 7: ...ndition Since magnetic attraction diminishes with thinner material or rough surfaces mechanical clamping of drill unit to the workpiece should be used when cutting thin material 3 8 or less or materia...

Page 8: ...nd of Hougen Cutter 5 Insert Hougen Cutter until at on cutter shank is aligned with set screw holes and is exactly perpendicular to axis of set screw holes 6 Insert set screws and tighten 8 The Coolan...

Page 9: ...h this being a left handed thread this will tighten this assembly 3 If more travel is needed lift the Clamp Handle Assembly rotate clockwise and release 4 Push the Clamp Handle Assembly counter clockw...

Page 10: ...f motor slide ush with top of housing tighten the Gib Screws until you feel them touch the Steel Gib 3 Feed the drill in and out again 4 Adjust Gib Screws so that there is uniform pressure from top to...

Page 11: ...11 NOTES...

Page 12: ...4 25 25 25 26 27 28 29 30 31 32 33 34 35 36 37 38 38 40 39 41 42 43 44 45 46 47 48 55 10 10a 10b 11a 12a 12b Part Serial Number Label 52 53 51 0925102 HMD925 120v Power Feed with Coolant 0925202 HMD92...

Page 13: ...ss Gib 1 35 41044 Screw BHC 10 32 X 3 8 4 8 02430 Left Hand Brass Gib 1 36 05203 Screw SHCS 8 32 X 3 4 2 9 02431 Steel Gib 1 37 05357 Set Screw 1 4 28 X 7 8 1 10 19026 Feed Motor Assembly includes 10a...

Page 14: ...9 30 31 32 33 34 35 36 37 38 38 40 39 41 42 43 44 45 46 47 48 55 10 10a 10b 11a 12a 12b Part Serial Number Label 52 53 51 1 56 0925104 HMD925 120v Power Feed with Coolant Swivel Base 0925204 HMD925 23...

Page 15: ...05357 Set Screw 1 4 28 X 7 8 1 10 19026 Feed Motor Assembly includes 10a 10b 1 38 90028 Lock Washer 1 4 3 10a 19027 Motor Gear 1 39 40392 Flat Washer 3 8 2 10b 02217 Set Screw 8 32 X 18 1 40 40391 Loc...

Page 16: ...32 X 7 8 2 8 17271 Tapered Spring 1 05648 Swivel Magnet Assembly 120v 05894 Swivel Magnet Assembly 230v Item Part Description Qty 1 05649 Magnet Safety Switch Assembly 120v includes a c 1 05895 Magnet...

Page 17: ...X 305 2 h 07083 Set Screw m6 X 1 X 5mm 2 i 05628 Set Screw 1 4 28 X 3 8 2 2 07158 Coolant Inducer Assembly 1 j 07160 Inducer Ring 1 k 40300 O Ring 2 l 40301 Washer 2 m 40302 Retain Ring 2 n 07080 Hose...

Page 18: ...Circuit Board 1 3 05826 Circuit Board 1 4 04614 Rocker Switch 1 5 05871 Motor ON Switch 1 6 04644 Green Switch Cover 1 7 05335 Mini Toggle Switch 1 8 04877 Wire Harness 1 9 04878 L E D Spacer 1 10 048...

Page 19: ...05868 Power Feed Circuit Board 1 3 05827 Circuit Board 1 4 04664 Rocker Switch 1 5 05871 Motor ON Switch 1 6 04644 Green Switch Cover 1 7 05335 Mini Toggle Switch 1 8 04877 Wire Harness 1 9 04878 L E...

Page 20: ...ction Cover 1 g 75289 Screw M5 X 8mm 2 2 04500 Dove Tail Slide 05485 Assy 1 05824 Dove Tail Slide 05965 Assy 1 3 02428 Rack Gear 05485 Assy 1 05825 Rack Gear 05965 Assy 1 4 02422 Motor Cord Bracket 1...

Page 21: ...pection Cover 1 g 75289 Screw M5 X 8mm 2 2 04500 Dove Tail Slide 07182 Assy 1 05824 Dove Tail Slide 07183 Assy 1 3 02428 Rack Gear 07182 Assy 1 05825 Rack Gear 07183 Assy 1 4 02422 Motor Cord Bracket...

Page 22: ...TS DIAGRAM 17617 17601 17618 17613 17608 17626 17609 17611 05462 17614 17605 17627 17625 Wires to Motor Cord 17610 17603 17602 17607 17624 17623 17628 17606 17602 17632 17622 17621 17630 17604 17612 1...

Page 23: ...ush Cap 2 17602 Ball Bearing 2 17623 Pan Head Screw 2 17603 Ball Bearing 1 17624 Pan Head Screw Short 2 17604 Ball Bearing 1 17625 Pan Head Screw Long 2 17605 Ball Bearing 1 17626 Retaining Ring 1 176...

Page 24: ...17617 17601 17618 17613 17608 17626 17609 17611 05462 17614 17605 17627 17625 Wires to Motor Cord 17610 17603 17602 17607 17624 17623 17629 17606 17602 17632 17622 05519 17631 17604 17612 17600 17687...

Page 25: ...using 1 17624 Pan Head Screw Short 2 17602 Ball Bearing 2 17625 Pan Head Screw Long 2 17603 Ball Bearing 1 17626 Retaining Ring 1 17604 Ball Bearing 1 17627 Retaining Ring 1 17605 Ball Bearing 1 17629...

Page 26: ...s cut The groove then serves as a stabilizer c Cause Worn pilot Remedy Replace pilot d Cause Misaligned or loose arbor set screws Remedy Tighten set screws 3 Trouble Out of round holes a Cause Worn ar...

Page 27: ...to break through at the end of the cut 8 Keep slide dovetails brass gibs and feed rack lubricated and free of chips and dirt 9 When slug hangs up in cutter turn off motor and bring cutter down on a a...

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