Hougen 925102 Operator'S Manual Download Page 10

  

     OPERATION OF CUTTING FLUID RESERVOIR

1.  With Drill in operating position, turn the feed handles  
      so that cutter and pilot are above the work surface.
2.  Fill reservoir by removing cap on bottle.
3.

  Turn on coolant bottle.

4.  Test metering capabilities of Arbor/Cutter/Pilot assembly 
     (magnet ON-motor OFF) by feeding the Arbor gently 
 

toward work surface until pilot is pushed up into Cutter, 

     thus allowing fl uid to fi lter down onto work surface 
     through a groove in the pilot.
5.  Fluid output can be adjusted by position of On/Off Valve.

Adjust Gibs before adjusting front support bracket.

1.  Loosen Arbor Support Bracket Bolts.
2.  Be sure top of arbor is fl ush with the shoulder on motor output shaft.  Also make certain arbor is securely 
 

fastened.

3.  Turn feed handle until motor and spindle are at the bottom of their travel.
4.  Tighten Arbor Support Bolts.
5.  Feed slide up and down a few times, checking for free and uniform movement.

NOTE: Check Arbor support bolts regularly to make certain they are tight.  Tighten as required.

 

 

 

 

        

ADJUSTMENT OF GIBS

1.  Loosen all Gib Screws.
2.  Feed the drill in and out a few times and then, with top of motor slide fl ush with top of housing, tighten the Gib 
 

Screws until you feel them touch the Steel Gib.

3.  Feed the drill in and out again.
4.   Adjust Gib Screws so that there is uniform pressure from top to bottom. (Top of motor slide fl ush with top of 
 

housing.)

5.  Turn each Gib Screw in about 1/8 to 1/4 turn, depending upon your preference.
6.  Gibs should be tight enough so that slide moves up and down smoothly with no wobble or shaking. 
 

(Looseness will cause cutter breakage.)

    

NOTE:  Gibs should be lubricated regularly.

ARBOR ADJUSTMENT 

On/Off Valve

Removal

1.    Remove coolant bottle. (see previous page)   
2.    Loosen arbor support bracket bolts.
3.    Loosen set screws holding arbor on motor output shaft.
4.    Remove arbor.

Installation

1.  Hand tighten front support bracket bolts. Do not tighten all the way.
2.   Slide arbor to full up position and hold arbor in position over hex drive motor output shaft.  
3.   Tighten two set screw to hold arbor onto motor output shaft.
4.   Turn feed handle until motor and arbor are at the bottom of their travel. Tighten arbor support bracket bolts to 
      400 in/lbs
5.   Install coolant bottle. (see installation previous page)  
6.   Run motor for 10 seconds. (If visual movement of arbor is noticed, restart at step 1)
7.   Re-check for tightness of arbor set screws.

ARBOR & FRONT SUPPORT BRACKET

 REMOVAL AND INSTALLATION

10

Summary of Contents for 925102

Page 1: ...POWER FEED MAGNETIC DRILL OPERATOR S MANUAL COVER DRILL PART NUMBERS 0925102 0925202 0925104 0925204 0925302 0925304 FOR USE WITH 12 000 SERIES HOUGEN CUTTERS CUTTERS HMD925 SERIES...

Page 2: ...anty is given or authorized Hougen Manufacturing Inc disclaims any implied warranty of MERCHANTABILITY or FITNESS for any period beyond the expressed warranty and shall not be liable for incidental or...

Page 3: ...c Drill comes complete with arbor mounted The 3 4 diameter arbor bore ts all 3 4 shank 12 000 Series Hougen Cutters Reread Safety Warnings listed in the Operator s Manual and on the drill unit to avoi...

Page 4: ...g keys or switches before turning the tool on A wrench or a key that is left attached to a rotating part of the tool may result in personal injury Do not overreach Keep proper footing and balance at a...

Page 5: ...O T O M V 5 1 1 S P M A 2 1 0 1 R O T O M V 0 3 2 S P M A 6 5 5 2 O T P U 6 1 8 1 0 5 6 2 4 1 8 1 0 0 1 1 5 0 1 6 1 0 0 2 1 0 1 8 4 1 0 0 3 1 0 2 6 2 1 0 0 5 1 0 3 4 0 1 I Operating Near Welding Equi...

Page 6: ...d De Energizes the magnetic base and activates the safety switch Motor can now be started by pushing the motor START switch MOTOR START STOP SWITCHES Starts and Stops the motor See instructions previo...

Page 7: ...ndition Since magnetic attraction diminishes with thinner material or rough surfaces mechanical clamping of drill unit to the workpiece should be used when cutting thin material 3 8 or less or materia...

Page 8: ...nd of Hougen Cutter 5 Insert Hougen Cutter until at on cutter shank is aligned with set screw holes and is exactly perpendicular to axis of set screw holes 6 Insert set screws and tighten 8 The Coolan...

Page 9: ...h this being a left handed thread this will tighten this assembly 3 If more travel is needed lift the Clamp Handle Assembly rotate clockwise and release 4 Push the Clamp Handle Assembly counter clockw...

Page 10: ...f motor slide ush with top of housing tighten the Gib Screws until you feel them touch the Steel Gib 3 Feed the drill in and out again 4 Adjust Gib Screws so that there is uniform pressure from top to...

Page 11: ...11 NOTES...

Page 12: ...4 25 25 25 26 27 28 29 30 31 32 33 34 35 36 37 38 38 40 39 41 42 43 44 45 46 47 48 55 10 10a 10b 11a 12a 12b Part Serial Number Label 52 53 51 0925102 HMD925 120v Power Feed with Coolant 0925202 HMD92...

Page 13: ...ss Gib 1 35 41044 Screw BHC 10 32 X 3 8 4 8 02430 Left Hand Brass Gib 1 36 05203 Screw SHCS 8 32 X 3 4 2 9 02431 Steel Gib 1 37 05357 Set Screw 1 4 28 X 7 8 1 10 19026 Feed Motor Assembly includes 10a...

Page 14: ...9 30 31 32 33 34 35 36 37 38 38 40 39 41 42 43 44 45 46 47 48 55 10 10a 10b 11a 12a 12b Part Serial Number Label 52 53 51 1 56 0925104 HMD925 120v Power Feed with Coolant Swivel Base 0925204 HMD925 23...

Page 15: ...05357 Set Screw 1 4 28 X 7 8 1 10 19026 Feed Motor Assembly includes 10a 10b 1 38 90028 Lock Washer 1 4 3 10a 19027 Motor Gear 1 39 40392 Flat Washer 3 8 2 10b 02217 Set Screw 8 32 X 18 1 40 40391 Loc...

Page 16: ...32 X 7 8 2 8 17271 Tapered Spring 1 05648 Swivel Magnet Assembly 120v 05894 Swivel Magnet Assembly 230v Item Part Description Qty 1 05649 Magnet Safety Switch Assembly 120v includes a c 1 05895 Magnet...

Page 17: ...X 305 2 h 07083 Set Screw m6 X 1 X 5mm 2 i 05628 Set Screw 1 4 28 X 3 8 2 2 07158 Coolant Inducer Assembly 1 j 07160 Inducer Ring 1 k 40300 O Ring 2 l 40301 Washer 2 m 40302 Retain Ring 2 n 07080 Hose...

Page 18: ...Circuit Board 1 3 05826 Circuit Board 1 4 04614 Rocker Switch 1 5 05871 Motor ON Switch 1 6 04644 Green Switch Cover 1 7 05335 Mini Toggle Switch 1 8 04877 Wire Harness 1 9 04878 L E D Spacer 1 10 048...

Page 19: ...05868 Power Feed Circuit Board 1 3 05827 Circuit Board 1 4 04664 Rocker Switch 1 5 05871 Motor ON Switch 1 6 04644 Green Switch Cover 1 7 05335 Mini Toggle Switch 1 8 04877 Wire Harness 1 9 04878 L E...

Page 20: ...ction Cover 1 g 75289 Screw M5 X 8mm 2 2 04500 Dove Tail Slide 05485 Assy 1 05824 Dove Tail Slide 05965 Assy 1 3 02428 Rack Gear 05485 Assy 1 05825 Rack Gear 05965 Assy 1 4 02422 Motor Cord Bracket 1...

Page 21: ...pection Cover 1 g 75289 Screw M5 X 8mm 2 2 04500 Dove Tail Slide 07182 Assy 1 05824 Dove Tail Slide 07183 Assy 1 3 02428 Rack Gear 07182 Assy 1 05825 Rack Gear 07183 Assy 1 4 02422 Motor Cord Bracket...

Page 22: ...TS DIAGRAM 17617 17601 17618 17613 17608 17626 17609 17611 05462 17614 17605 17627 17625 Wires to Motor Cord 17610 17603 17602 17607 17624 17623 17628 17606 17602 17632 17622 17621 17630 17604 17612 1...

Page 23: ...ush Cap 2 17602 Ball Bearing 2 17623 Pan Head Screw 2 17603 Ball Bearing 1 17624 Pan Head Screw Short 2 17604 Ball Bearing 1 17625 Pan Head Screw Long 2 17605 Ball Bearing 1 17626 Retaining Ring 1 176...

Page 24: ...17617 17601 17618 17613 17608 17626 17609 17611 05462 17614 17605 17627 17625 Wires to Motor Cord 17610 17603 17602 17607 17624 17623 17629 17606 17602 17632 17622 05519 17631 17604 17612 17600 17687...

Page 25: ...using 1 17624 Pan Head Screw Short 2 17602 Ball Bearing 2 17625 Pan Head Screw Long 2 17603 Ball Bearing 1 17626 Retaining Ring 1 17604 Ball Bearing 1 17627 Retaining Ring 1 17605 Ball Bearing 1 17629...

Page 26: ...s cut The groove then serves as a stabilizer c Cause Worn pilot Remedy Replace pilot d Cause Misaligned or loose arbor set screws Remedy Tighten set screws 3 Trouble Out of round holes a Cause Worn ar...

Page 27: ...to break through at the end of the cut 8 Keep slide dovetails brass gibs and feed rack lubricated and free of chips and dirt 9 When slug hangs up in cutter turn off motor and bring cutter down on a a...

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