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Hougen 925102, Operator'S Manual

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Hougen 925102 Operator'S Manual Download Page 19

19

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Feed Motor

Slide Safety 
Switch

Magnet Wires
Magnet Safety Switch

Ground from Power Cord

Ground to Housing

White Power Cord

Black Power Cord

Connect

Black Drill Motor

White Drill Motor

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Feed Motor

Slide Safety 
Switch

Magnet Wires
Magnet Safety Switch

Ground from Power Cord

Ground to Housing

White or Blue from Power Cord

Black or Brown from Power Cord

Connect

Black Drill Motor

White Drill Motor

19043 

230v Control Panel Assembly

Item

Part #

Description

Qty

1

05831

Faceplate

1

2

05868

Power Feed Circuit  Board 

1

3

05827

Circuit Board

1

4

04664

Rocker Switch

1

5

05871

Motor ON Switch

1

6

04644

Green Switch Cover

1

7

05335

Mini Toggle Switch

1

8

04877

Wire Harness

1

9

04878

L.E.D Spacer

1

10

04881

L.E.D. Bulb

1

11

04879

L.E.D Lens

1

12

05336

Toggle Switch Boot

1

13

05331

Jumper Wire J5-J3

1

14

05332

Jumper Wire J6-J5

1

15

05355

Screw #4-40 X 1/4

5

16

04891

3/8 lg. Standoff

5

17

05832

Nylon Standoff

3

18

05320

Screw #4-40 x 1

3

19

05319

Nylon Nut

3

20

05872

Motor OFF Switch

1

21

04643

Red Switch Cover

1

22

01226

Switch Guard

1

Summary of Contents for 925102

Page 1: ...POWER FEED MAGNETIC DRILL OPERATOR S MANUAL COVER DRILL PART NUMBERS 0925102 0925202 0925104 0925204 0925302 0925304 FOR USE WITH 12 000 SERIES HOUGEN CUTTERS CUTTERS HMD925 SERIES...

Page 2: ...anty is given or authorized Hougen Manufacturing Inc disclaims any implied warranty of MERCHANTABILITY or FITNESS for any period beyond the expressed warranty and shall not be liable for incidental or...

Page 3: ...c Drill comes complete with arbor mounted The 3 4 diameter arbor bore ts all 3 4 shank 12 000 Series Hougen Cutters Reread Safety Warnings listed in the Operator s Manual and on the drill unit to avoi...

Page 4: ...g keys or switches before turning the tool on A wrench or a key that is left attached to a rotating part of the tool may result in personal injury Do not overreach Keep proper footing and balance at a...

Page 5: ...O T O M V 5 1 1 S P M A 2 1 0 1 R O T O M V 0 3 2 S P M A 6 5 5 2 O T P U 6 1 8 1 0 5 6 2 4 1 8 1 0 0 1 1 5 0 1 6 1 0 0 2 1 0 1 8 4 1 0 0 3 1 0 2 6 2 1 0 0 5 1 0 3 4 0 1 I Operating Near Welding Equi...

Page 6: ...d De Energizes the magnetic base and activates the safety switch Motor can now be started by pushing the motor START switch MOTOR START STOP SWITCHES Starts and Stops the motor See instructions previo...

Page 7: ...ndition Since magnetic attraction diminishes with thinner material or rough surfaces mechanical clamping of drill unit to the workpiece should be used when cutting thin material 3 8 or less or materia...

Page 8: ...nd of Hougen Cutter 5 Insert Hougen Cutter until at on cutter shank is aligned with set screw holes and is exactly perpendicular to axis of set screw holes 6 Insert set screws and tighten 8 The Coolan...

Page 9: ...h this being a left handed thread this will tighten this assembly 3 If more travel is needed lift the Clamp Handle Assembly rotate clockwise and release 4 Push the Clamp Handle Assembly counter clockw...

Page 10: ...f motor slide ush with top of housing tighten the Gib Screws until you feel them touch the Steel Gib 3 Feed the drill in and out again 4 Adjust Gib Screws so that there is uniform pressure from top to...

Page 11: ...11 NOTES...

Page 12: ...4 25 25 25 26 27 28 29 30 31 32 33 34 35 36 37 38 38 40 39 41 42 43 44 45 46 47 48 55 10 10a 10b 11a 12a 12b Part Serial Number Label 52 53 51 0925102 HMD925 120v Power Feed with Coolant 0925202 HMD92...

Page 13: ...ss Gib 1 35 41044 Screw BHC 10 32 X 3 8 4 8 02430 Left Hand Brass Gib 1 36 05203 Screw SHCS 8 32 X 3 4 2 9 02431 Steel Gib 1 37 05357 Set Screw 1 4 28 X 7 8 1 10 19026 Feed Motor Assembly includes 10a...

Page 14: ...9 30 31 32 33 34 35 36 37 38 38 40 39 41 42 43 44 45 46 47 48 55 10 10a 10b 11a 12a 12b Part Serial Number Label 52 53 51 1 56 0925104 HMD925 120v Power Feed with Coolant Swivel Base 0925204 HMD925 23...

Page 15: ...05357 Set Screw 1 4 28 X 7 8 1 10 19026 Feed Motor Assembly includes 10a 10b 1 38 90028 Lock Washer 1 4 3 10a 19027 Motor Gear 1 39 40392 Flat Washer 3 8 2 10b 02217 Set Screw 8 32 X 18 1 40 40391 Loc...

Page 16: ...32 X 7 8 2 8 17271 Tapered Spring 1 05648 Swivel Magnet Assembly 120v 05894 Swivel Magnet Assembly 230v Item Part Description Qty 1 05649 Magnet Safety Switch Assembly 120v includes a c 1 05895 Magnet...

Page 17: ...X 305 2 h 07083 Set Screw m6 X 1 X 5mm 2 i 05628 Set Screw 1 4 28 X 3 8 2 2 07158 Coolant Inducer Assembly 1 j 07160 Inducer Ring 1 k 40300 O Ring 2 l 40301 Washer 2 m 40302 Retain Ring 2 n 07080 Hose...

Page 18: ...Circuit Board 1 3 05826 Circuit Board 1 4 04614 Rocker Switch 1 5 05871 Motor ON Switch 1 6 04644 Green Switch Cover 1 7 05335 Mini Toggle Switch 1 8 04877 Wire Harness 1 9 04878 L E D Spacer 1 10 048...

Page 19: ...05868 Power Feed Circuit Board 1 3 05827 Circuit Board 1 4 04664 Rocker Switch 1 5 05871 Motor ON Switch 1 6 04644 Green Switch Cover 1 7 05335 Mini Toggle Switch 1 8 04877 Wire Harness 1 9 04878 L E...

Page 20: ...ction Cover 1 g 75289 Screw M5 X 8mm 2 2 04500 Dove Tail Slide 05485 Assy 1 05824 Dove Tail Slide 05965 Assy 1 3 02428 Rack Gear 05485 Assy 1 05825 Rack Gear 05965 Assy 1 4 02422 Motor Cord Bracket 1...

Page 21: ...pection Cover 1 g 75289 Screw M5 X 8mm 2 2 04500 Dove Tail Slide 07182 Assy 1 05824 Dove Tail Slide 07183 Assy 1 3 02428 Rack Gear 07182 Assy 1 05825 Rack Gear 07183 Assy 1 4 02422 Motor Cord Bracket...

Page 22: ...TS DIAGRAM 17617 17601 17618 17613 17608 17626 17609 17611 05462 17614 17605 17627 17625 Wires to Motor Cord 17610 17603 17602 17607 17624 17623 17628 17606 17602 17632 17622 17621 17630 17604 17612 1...

Page 23: ...ush Cap 2 17602 Ball Bearing 2 17623 Pan Head Screw 2 17603 Ball Bearing 1 17624 Pan Head Screw Short 2 17604 Ball Bearing 1 17625 Pan Head Screw Long 2 17605 Ball Bearing 1 17626 Retaining Ring 1 176...

Page 24: ...17617 17601 17618 17613 17608 17626 17609 17611 05462 17614 17605 17627 17625 Wires to Motor Cord 17610 17603 17602 17607 17624 17623 17629 17606 17602 17632 17622 05519 17631 17604 17612 17600 17687...

Page 25: ...using 1 17624 Pan Head Screw Short 2 17602 Ball Bearing 2 17625 Pan Head Screw Long 2 17603 Ball Bearing 1 17626 Retaining Ring 1 17604 Ball Bearing 1 17627 Retaining Ring 1 17605 Ball Bearing 1 17629...

Page 26: ...s cut The groove then serves as a stabilizer c Cause Worn pilot Remedy Replace pilot d Cause Misaligned or loose arbor set screws Remedy Tighten set screws 3 Trouble Out of round holes a Cause Worn ar...

Page 27: ...to break through at the end of the cut 8 Keep slide dovetails brass gibs and feed rack lubricated and free of chips and dirt 9 When slug hangs up in cutter turn off motor and bring cutter down on a a...

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