background image

Hotsy HSS  •   #8.914-412.0   •   Rev. 10/11

19

 PRESSURE 

W

ASHER  

Tr

oub

leshooting  Guide

TROUBLESHOOTING

PROBLEM

POSSIBLE CAUSE

SOLUTION

MACHINE SMOKES

Low engine RPM

Increase RPM.

LOW WATER 
TEMPERATURE

Improper fuel or water in fuel

Replace with clean and proper fuel.

Low fuel pressure

Increase fuel pressure.

Weak fuel pump

Check fuel pump pressure.  
Replace pump if needed.

Fuel filter partially clogged

Replace as needed.

Soot build-up on coils not  
allowing heat transfer

Clean coils.

Improper burner nozzle

See burner specifications.

WATER  
TEMPERATURE  
TOO HOT

Incoming water to machine  
warm or hot

Lower incoming water temperature.

Fuel pump pressure too high

See specifications for proper fuel pressure.

Fuel pump defective

Replace fuel pump.

Detergent line sucking air

Tighten all clamps.  
Check detergent lines for holes.

Defective temperature switch

Replace.

Incorrect fuel nozzle size

See burner specifications.

Insufficient water supplied

Check water G.P.M. to machine.

Restrict water flow

Check nozzle for obstruction, proper size.

PUMP NOISY

Air in suction line

Check water supply and  
connections on suction line.

Broken or weak inlet or discharge 
valve springs

Check and replace if necessary.

Excessive matter in valves

Check and clean if necessary.

Worn bearings

Check and replace if necessary.

PRESENCE OF 
 WATER IN OIL

Oil seal worn

Check and replace if necessary.

High humidity in air

Check and change oil twice as often.

WATER DRIPPING 
FROM UNDER PUMP

Piston packing worn

Check and replace if necessary.

O-Ring plunger retainer worn

Check and replace if necessary.

Cracked piston

Check and replace if necessary.

Pump protector

Lower water supply pressure. Do not run with 
spray gun closed longer than 2 minutes.

Summary of Contents for HSS-102589E

Page 1: ...OPERATOR S MANUAL For technical assistance or the dealer nearest you consult our web page at www hotsy com 8 914 412 0 HSS CH AU D CH AU D 89144120 1...

Page 2: ...e Fuel Oil Fired Burner BTU s 920 000 Btu Hr Burner Exhaust Stack 12 Engine Kohler KDW1003 1028 CC HSS 603289E SPECIFICATIONS Pump Volume at Pump Head 6 3 GPM 378 GPH Pump Pressure at Pump Head 3200 P...

Page 3: ...ssure washer You should record both serial number and date of purchase and keep in a safe place for future reference Hotsy HSS 8 914 412 0 Rev 5 11 Introduction and Important Safety Information 5 7 Co...

Page 4: ...u are doing WARNING KEEP WATER SPRAY AWAY FROM ELECTRICAL WIRING WARNING Keep wand hose and water spray away from electric wiring or fatal electric shock may result 4 All installations must comply wit...

Page 5: ...ery surfaces IMPORTANT SAFETY INFORMATION In an overfilling situation additional precautions are necessary to ensure that the situation is handled in a safe manner WARNING Risk of injury Disconnect ba...

Page 6: ...using or bodily injury may result 25 Before disconnecting discharge hose from water outlet turn burner off and open spray gun to al low water to cool below 100 before stopping the machine Then open t...

Page 7: ...etergent mixture Wand Must be connected to the spray gun High Pressure Hose Connect one end to water pump discharge nipple and the other end to spray gun Pressure Nozzle Inserted into wand quick coupl...

Page 8: ...of the wand coupler back to insert your choice of pressure nozzle STEP 6 Connect one end of garden hose to the cold water source STEP 7 Connect the other end of the garden hose to pump water inlet Ins...

Page 9: ...ould be level with the bottom of the oil filler neck Refer to the engine s operating manual included with machine We recommend that the oil be changed after the first 5 hours of use then once every 50...

Page 10: ...his lowers the pressure and raises the temperature Step 2 Turn the thermostat knob to the 270 mark The thermostat is a high limit device and does not regulate temperature Step 3 To stop reverse steps...

Page 11: ...or best results limit your work area to sections approximately 6 feet square and always apply detergent from bottom to top Allow detergent to remain on surface 1 3 minutes Do not allow detergent to dr...

Page 12: ...r recommendations 3 Start and operate the engine at 3 4 speed for 5 10 minutes 4 Stop the engine allow to cool enough to safely drain the engine oil as shown Re install the oil drain plug 5 Refill the...

Page 13: ...s not possible then mix a 50 50 solution of anti freeze and water in the float tank Turn the engine on to siphon the anti freeze mixture through the machine If compressed air is available an air fitti...

Page 14: ...eliminating high and low water temperatures and the combustion smoke normally associated with machines incorporating a spray gun Periodic inspection to insure that the fuel solenoid valve functions p...

Page 15: ...crimp the capillary tube 3 Remove burner assembly from combustion cham ber 4 Remove the 3 3 8 bolts from each side of coil and tank assembly these bolts are used to fasten tank to chassis 5 Remove fit...

Page 16: ...ischarge valves Worn inlet or discharge valves Replace with valve kit Obstruction in spray nozzle Remove obstruction Leaking pressure control valve Rebuild or replace as needed Slow engine RPM Set eng...

Page 17: ...ction Replace if needed FLUCTUATING PRESSURE Valves worn Check and replace if necessary Blockage in valve Check and replace if necessary Pump sucking air Check water supply and air seepage at joints i...

Page 18: ...ing air Tighten all clamps Check detergent lines for holes Defective temperature switch Replace Incorrect fuel nozzle size See burner specifications Insufficient water supplied Check water G P M to ma...

Page 19: ...etergent Dilute detergent to specifications Hole in detergent line s Repair hole Low detergent level Add detergent if needed PUMP RUNNING NORMALLY BUT PRESSURE LOW ON INSTALLATION Pump sucking air Che...

Page 20: ...roduced with the best available materials and quality craftsmanship However you as the owner have certain responsibilities for the correct care of the equipment Attention to regular preventative maint...

Page 21: ...If you are looking for replacement parts for your Hotsy please contact your local dealer You can find a dealer by calling Hotsy at 800 525 1976 or by visiting www hotsy com...

Page 22: ...vised 10 11 Printed in U S A by Hotsy If you need service on your pressure washer contact your local Hotsy dealer or visit www Hotsy com Smart phone users scan the code below to link directly to the S...

Reviews: