Hotsy HSS-102589E Operator'S Manual Download Page 13

Hotsy HSS  •   #8.914-412.0   •  Rev. 10/11

OPERA

TOR’S MANU

AL

   

PRESSURE 

W

ASHER 

 

14

MAINTENANCE

PREVENTATIVE 

MAINTENANCE

   1.  Check  to  see  that  water  pump  is  properly  

lubricated.

   2.  Follow  winterizing  instructions  to  prevent  freeze 

damage to pump and coils.

   3.  Always neutralize and flush detergent from system 

after use.

   4.  If water is known to have high mineral content, use 

a water softener in your water system, or de-scale 
as needed.

   5.  Do not allow acidic, caustic or abrasive fluids to be 

pumped through system.

   6.  Always use high grade quality cleaning products.
   7.  Never run pump dry for extended periods of time.
   8.  Use clean fuel: kerosene, No. 1 fuel oil, or Clean 

or replace fuel filter every 100 hours of operation. 
Avoid water contaminated fuel as it will damage the 
fuel pump.

   9.  If machine is operated with smoky or eye burning 

exhaust, coils will soot up, not letting water reach 
maximum operating temperature. 

 10.  Never  allow  water  to  be  sprayed  on  or  near  the 

engine or burner assembly or any electrical com-
ponent.

 11.  Periodically delime coils as per instructions.
 12.  Check to see that engine is properly lubricated.
It  is  advisable,  periodically,  to  visually  inspect  the 
burner. Check air inlet to make sure it is not clogged 
or blocked. Wipe off any oil spills and keep equipment 
clean and dry.
The flow of combustion and ventilating air to the burner 
must not be blocked or obstructed in any manner.
The  area  around  the  washer  should  be  kept  clean 
and free of combustible materials, gasoline and other  
flammable vapors and liquids.

MAINTENANCE & SERVICE

Unloader Valves:

Unloader valves are preset and tested at the factory 
before shipping. Tampering with the factory setting may 
cause personal injury and/ or property damage, will void 
the manufactuers warranty. 

Winterizing Procedure:

Damage due to freezing is not covered by warranty. Ad-
here to the following cold weather procedures whenever 
the washer must be stored or operated outdoors under 
freezing conditions.
During winter months, when temperatures drop below 
32°F, protecting your machine against freezing is neces-

sary. Store the machine in a heated room. If this is not 
possible then mix a 50/50 solution of anti-freeze and 
water in the float tank. Turn the engine on to siphon the 
anti-freeze mixture through the machine. If compressed 
air is available, an air fitting can be screwed into the 
float tank by removing the float tank strainer and fitting. 
Then  inject  the  compressed  air. Water  will  be  blown 
out of the machine when the trigger on the spray gun 
is opened.

High Limit Hot Water Thermostat:

For safety, each machine is equipped with a tempera-
ture sensitive high limit control switch. In the event that 
the  water  should  exceed  its  operating  temperature, 
the high limit control will turn the burner off until the 
water cools, then it will automatically reset itself. The 
thermostat sensor is located on the discharge side of 
the heating coil. The thermostat control dial is located 
on the control panel.

Pumps:

Use only SAE 30 weight non-detergent oil. Change oil 
after first 50 hours of use. Thereafter, change oil every 
three months or at 500 hour intervals. Oil level should be 
checked through use of dipstick found on top of pump, 
or the red dot visible through the oil gauge window. Oil 
should be maintained at that level.

Cleaning of Coils:

In alkaline water areas, lime deposits can accumulate 
rapidly inside the heating coil. This growth is increased 
by the extreme heat build up in the coil. The best pre-
ventative  for  liming  conditions  is  to  use  high  quality 
cleaning detergents. In areas where alkaline water is an 
extreme problem, periodic use of Deliming Powder (Part  
#112028) will remove lime and other deposits before 
coil becomes plugged. (See Deliming instructions for 
use of Deliming Powder.)

Deliming Coils:

Periodic flushing of coils or optional float tank is recom-
mended.
Step 1  Fill a container with 4 gallons of water, then  ..

  add 1 lb. of deliming powder. Mix thoroughly.  .
  Pour mixture into float tank.

Step 2  Remove wand assembly from spray gun and  

  put spray gun into float tank. Secure the trigger      
  on the spray gun into the open position.

Step 3  Turn engine on, allowing solution to be pumped 

  through  coils  back  into  the  float  tank. The  
  solution  should  be  allowed  to  circulate  2-4 
  hours or until the color changes.

Step 4  After circulating solution, flush the entire sys- 

  tem with fresh water. Clean out float tank and  
  then reinstall wand assembly to spray gun.

Summary of Contents for HSS-102589E

Page 1: ...OPERATOR S MANUAL For technical assistance or the dealer nearest you consult our web page at www hotsy com 8 914 412 0 HSS CH AU D CH AU D 89144120 1...

Page 2: ...e Fuel Oil Fired Burner BTU s 920 000 Btu Hr Burner Exhaust Stack 12 Engine Kohler KDW1003 1028 CC HSS 603289E SPECIFICATIONS Pump Volume at Pump Head 6 3 GPM 378 GPH Pump Pressure at Pump Head 3200 P...

Page 3: ...ssure washer You should record both serial number and date of purchase and keep in a safe place for future reference Hotsy HSS 8 914 412 0 Rev 5 11 Introduction and Important Safety Information 5 7 Co...

Page 4: ...u are doing WARNING KEEP WATER SPRAY AWAY FROM ELECTRICAL WIRING WARNING Keep wand hose and water spray away from electric wiring or fatal electric shock may result 4 All installations must comply wit...

Page 5: ...ery surfaces IMPORTANT SAFETY INFORMATION In an overfilling situation additional precautions are necessary to ensure that the situation is handled in a safe manner WARNING Risk of injury Disconnect ba...

Page 6: ...using or bodily injury may result 25 Before disconnecting discharge hose from water outlet turn burner off and open spray gun to al low water to cool below 100 before stopping the machine Then open t...

Page 7: ...etergent mixture Wand Must be connected to the spray gun High Pressure Hose Connect one end to water pump discharge nipple and the other end to spray gun Pressure Nozzle Inserted into wand quick coupl...

Page 8: ...of the wand coupler back to insert your choice of pressure nozzle STEP 6 Connect one end of garden hose to the cold water source STEP 7 Connect the other end of the garden hose to pump water inlet Ins...

Page 9: ...ould be level with the bottom of the oil filler neck Refer to the engine s operating manual included with machine We recommend that the oil be changed after the first 5 hours of use then once every 50...

Page 10: ...his lowers the pressure and raises the temperature Step 2 Turn the thermostat knob to the 270 mark The thermostat is a high limit device and does not regulate temperature Step 3 To stop reverse steps...

Page 11: ...or best results limit your work area to sections approximately 6 feet square and always apply detergent from bottom to top Allow detergent to remain on surface 1 3 minutes Do not allow detergent to dr...

Page 12: ...r recommendations 3 Start and operate the engine at 3 4 speed for 5 10 minutes 4 Stop the engine allow to cool enough to safely drain the engine oil as shown Re install the oil drain plug 5 Refill the...

Page 13: ...s not possible then mix a 50 50 solution of anti freeze and water in the float tank Turn the engine on to siphon the anti freeze mixture through the machine If compressed air is available an air fitti...

Page 14: ...eliminating high and low water temperatures and the combustion smoke normally associated with machines incorporating a spray gun Periodic inspection to insure that the fuel solenoid valve functions p...

Page 15: ...crimp the capillary tube 3 Remove burner assembly from combustion cham ber 4 Remove the 3 3 8 bolts from each side of coil and tank assembly these bolts are used to fasten tank to chassis 5 Remove fit...

Page 16: ...ischarge valves Worn inlet or discharge valves Replace with valve kit Obstruction in spray nozzle Remove obstruction Leaking pressure control valve Rebuild or replace as needed Slow engine RPM Set eng...

Page 17: ...ction Replace if needed FLUCTUATING PRESSURE Valves worn Check and replace if necessary Blockage in valve Check and replace if necessary Pump sucking air Check water supply and air seepage at joints i...

Page 18: ...ing air Tighten all clamps Check detergent lines for holes Defective temperature switch Replace Incorrect fuel nozzle size See burner specifications Insufficient water supplied Check water G P M to ma...

Page 19: ...etergent Dilute detergent to specifications Hole in detergent line s Repair hole Low detergent level Add detergent if needed PUMP RUNNING NORMALLY BUT PRESSURE LOW ON INSTALLATION Pump sucking air Che...

Page 20: ...roduced with the best available materials and quality craftsmanship However you as the owner have certain responsibilities for the correct care of the equipment Attention to regular preventative maint...

Page 21: ...If you are looking for replacement parts for your Hotsy please contact your local dealer You can find a dealer by calling Hotsy at 800 525 1976 or by visiting www hotsy com...

Page 22: ...vised 10 11 Printed in U S A by Hotsy If you need service on your pressure washer contact your local Hotsy dealer or visit www Hotsy com Smart phone users scan the code below to link directly to the S...

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