Hotsy HSS-102589E Operator'S Manual Download Page 14

Hotsy HSS  •   #8.914-412.0   •   Rev. 10/11

15

  

PRESSURE 

W

ASHER

 

  

OPERA

TOR’S MANU

AL
  

MAINTENANCE

Removal of Soot from Heating Coil:

In the heating process, fuel residue in the form of soot 
deposits may develop between the heating coil pipes, 
and block air flow which will affect burner combustion. 
When soot has been detected on visual observation, the 
soot on the coil must be washed off after following the 
coil removal steps (See Coil Removal on page 14).

Relief Valve

WARNING: The relief valve on this pressure washer 
has been factory set and sealed and is a field non-
adjustable part. Tampering with the factory setting 
may  cause  personal  injury  and/or  property  dam-
age and will void the manufacturer warranty. For 
replacement  parts  refer  to  coil  outlet  assembly 
exploded views.

Fuel:

Use clean fuel oil that is not contaminated with water 
and debris. Replace fuel filter and drain the tank every 
100 hours of operation.
Use  No.1  or  No  2  Heating  Oil  (ASTM  D306)  only. 
NEVER  use  gasoline  in  your  fuel  tank.  Gasoline  is 
more  combustible  than  fuel  oil  and  could  result  in  a 
serious explosion. 

NEVER use crankcase or waste oil 

in your burner. Fuel unit malfunction could result from 
contamination.

Fuel Control System:

This machine utilizes a fuel solenoid valve located on 
the fuel pump to control the flow of fuel to the combus-
tion chamber. The solenoid, which is normally closed, 
is activated by a flow switch when water flows through 
it. When the operator releases the trigger on the spray 
gun, the flow of water through the flow switch stops, 
turning off the electrical current to the fuel solenoid.
The  solenoid  then  closes,  shutting  off  the  supply  of 
fuel  to  the  combustion  chamber.  Controlling  the  flow 
of fuel in this way gives an instantaneous burn-or-no-
burn situation, thereby eliminating high and low water 
temperatures  and  the  combustion  smoke  normally 
associated with machines incorporating a spray gun. 
Periodic  inspection,  to  insure  that  the  fuel  solenoid 
valve functions properly, is recommended. This can be 
done by operating the machine and checking to see 
that the burner is not firing when the spray gun is in 
the OFF position.

Fuel Pressure Adjustment:

To control water temperature, adjust fuel pressure by 
turning the regulating pressure adjusting screw clock-
wise to increase, counterclockwise to decrease. Do not 
exceed  200  psi. 

  NOTE: When  changing  fuel  pump, 

a bypass plug must be installed in return port or fuel 
pump will not prime.

 
Burner Nozzle:

Keep the tip free of surface deposits by wiping it with a 
clean, solvent saturated cloth, being careful not to plug 
or enlarge the nozzle. For maximum efficiency, replace 
the nozzle each season.

Air Adjustment:

Machines  are  preset  and  performance  tested  at  the 
factory.  A  one-time  initial  correction  for  your  location 
will  pay  off  in  economy,  performance,  and  extended 
service life. If a smoky or eye-burning exhaust is being 
emitted from the stack, two things should be checked. 
First, check the fuel to be certain that kerosene or No. 
1 home heating fuel is being used. Next, check the air 
adjustment on the burner.
To adjust: start machine and turn burner ON. Loosen 
two locking screws found in the air shutter openings 
(refer  to  illustration)  and  close  air  shutter  until  black 
smoke appears from burner exhaust vent. Note air band 
position. Next, slowly open the air shutter until white 
smoke  just  starts  to  appear. Turn  air  shutter  halfway 
back  to  the  black  smoke  position  previously  noted. 
Tighten locking screws.
If the desired position cannot be obtained using only 
the air shutter, lock the air shutter in as close a position 

5/32"

7/16"

Periodically Check Wiring Connections. If Necessary

To Adjust Electrodes, Use Diagram.

Electrode Setting: Top View

Electrode Setting: Side View

1/16"

1/16"

Summary of Contents for HSS-102589E

Page 1: ...OPERATOR S MANUAL For technical assistance or the dealer nearest you consult our web page at www hotsy com 8 914 412 0 HSS CH AU D CH AU D 89144120 1...

Page 2: ...e Fuel Oil Fired Burner BTU s 920 000 Btu Hr Burner Exhaust Stack 12 Engine Kohler KDW1003 1028 CC HSS 603289E SPECIFICATIONS Pump Volume at Pump Head 6 3 GPM 378 GPH Pump Pressure at Pump Head 3200 P...

Page 3: ...ssure washer You should record both serial number and date of purchase and keep in a safe place for future reference Hotsy HSS 8 914 412 0 Rev 5 11 Introduction and Important Safety Information 5 7 Co...

Page 4: ...u are doing WARNING KEEP WATER SPRAY AWAY FROM ELECTRICAL WIRING WARNING Keep wand hose and water spray away from electric wiring or fatal electric shock may result 4 All installations must comply wit...

Page 5: ...ery surfaces IMPORTANT SAFETY INFORMATION In an overfilling situation additional precautions are necessary to ensure that the situation is handled in a safe manner WARNING Risk of injury Disconnect ba...

Page 6: ...using or bodily injury may result 25 Before disconnecting discharge hose from water outlet turn burner off and open spray gun to al low water to cool below 100 before stopping the machine Then open t...

Page 7: ...etergent mixture Wand Must be connected to the spray gun High Pressure Hose Connect one end to water pump discharge nipple and the other end to spray gun Pressure Nozzle Inserted into wand quick coupl...

Page 8: ...of the wand coupler back to insert your choice of pressure nozzle STEP 6 Connect one end of garden hose to the cold water source STEP 7 Connect the other end of the garden hose to pump water inlet Ins...

Page 9: ...ould be level with the bottom of the oil filler neck Refer to the engine s operating manual included with machine We recommend that the oil be changed after the first 5 hours of use then once every 50...

Page 10: ...his lowers the pressure and raises the temperature Step 2 Turn the thermostat knob to the 270 mark The thermostat is a high limit device and does not regulate temperature Step 3 To stop reverse steps...

Page 11: ...or best results limit your work area to sections approximately 6 feet square and always apply detergent from bottom to top Allow detergent to remain on surface 1 3 minutes Do not allow detergent to dr...

Page 12: ...r recommendations 3 Start and operate the engine at 3 4 speed for 5 10 minutes 4 Stop the engine allow to cool enough to safely drain the engine oil as shown Re install the oil drain plug 5 Refill the...

Page 13: ...s not possible then mix a 50 50 solution of anti freeze and water in the float tank Turn the engine on to siphon the anti freeze mixture through the machine If compressed air is available an air fitti...

Page 14: ...eliminating high and low water temperatures and the combustion smoke normally associated with machines incorporating a spray gun Periodic inspection to insure that the fuel solenoid valve functions p...

Page 15: ...crimp the capillary tube 3 Remove burner assembly from combustion cham ber 4 Remove the 3 3 8 bolts from each side of coil and tank assembly these bolts are used to fasten tank to chassis 5 Remove fit...

Page 16: ...ischarge valves Worn inlet or discharge valves Replace with valve kit Obstruction in spray nozzle Remove obstruction Leaking pressure control valve Rebuild or replace as needed Slow engine RPM Set eng...

Page 17: ...ction Replace if needed FLUCTUATING PRESSURE Valves worn Check and replace if necessary Blockage in valve Check and replace if necessary Pump sucking air Check water supply and air seepage at joints i...

Page 18: ...ing air Tighten all clamps Check detergent lines for holes Defective temperature switch Replace Incorrect fuel nozzle size See burner specifications Insufficient water supplied Check water G P M to ma...

Page 19: ...etergent Dilute detergent to specifications Hole in detergent line s Repair hole Low detergent level Add detergent if needed PUMP RUNNING NORMALLY BUT PRESSURE LOW ON INSTALLATION Pump sucking air Che...

Page 20: ...roduced with the best available materials and quality craftsmanship However you as the owner have certain responsibilities for the correct care of the equipment Attention to regular preventative maint...

Page 21: ...If you are looking for replacement parts for your Hotsy please contact your local dealer You can find a dealer by calling Hotsy at 800 525 1976 or by visiting www hotsy com...

Page 22: ...vised 10 11 Printed in U S A by Hotsy If you need service on your pressure washer contact your local Hotsy dealer or visit www Hotsy com Smart phone users scan the code below to link directly to the S...

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