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15

Operations

Fuel Pressure Air Adjustment

To adjust fuel pressure, First install a pressure gage 
into the port just after the pump fuel exit. Turn the 
adjusting screw (located at the regulator port) 
clockwise to increase, and counterclockwise to 
decrease. Do not exceed 200 psi or lower the pressure 
below 130 PSI, when checked at the post-pump 
pressure port. 

The fuel pressure may need to be adjusted due to 
altitude. For every 500 ft altitude above sea level, the 
boiling point of water goes down 1 °F. At high altitude 
environments, this boiling point change may require the 
heat input to be lowered so the water input does not 
turn to steam earlier than at the factory settings and 
activate the pressure sensors and pressure relief 
equipment when the unit is operated and much higher 
altitudes from factory settings or local dealer site 
settings. Check with your dealer before making local 
site fuel pressure adjustments.

Also, as ambient temperature changes seasonally, the 
fuel temperature in the feed tank and air temperature 
inlet can impact fuel flow. In more extreme tempera-
tures, this local-site adjustment may also require 
different fuel nozzles for fuel inlet temperatures that are 
at seasonal extremes (higher or lower) in locations 
where the temperature changes are beyond moderate 
temperatures of between 40°F and 90°F. Colder 
temperatures will make for a thicker flow and less fine a 
fuel spray while hotter temperatures will make for a 
thinner flow a more fine spray with the same nozzle. 
Consider alternate nozzle configurations from the 
baseline factory-supplied nozzle for operating in such 
temperature extremes if performance is not meeting 
needs with air band and fuel pressure settings alone.

NOTE: When changing fuel pump, a by-pass plug 
must be installed in return line port or fuel pump will 
not prime.

Water Supply

Connect water supply hose to water inlet. The water 
faucet and supply hose must be capable of providing a 
minimum of 4.0 gallons per minute (GPM) and a 
maximum pressure of 65 psi.

Electrical

WARNING: Make sure all switches and controls are 
in the OFF position prior to connecting electrical 
supply.

WARNING: DO NOT stand in water while 
connecting and disconnecting electrical supply.

WARNING: Always disconnect power before 
servicing your pressure washer.

IMPORTANT: Consult local building codes for exact 
electrical requirements. Licensed contractors may 
be required.

IMPORTANT: This machine must be electrically 
grounded. LA MACHINE DOIT ÊTRE MISE À LA 
TERRE.

Grounding Instructions

 

This product must be electrically grounded. If it should 

malfunction or break down, grounding provides a path 
of least resistance for electric current to reduce the risk 
of electric shock. This product is equipped with a cord 
having an equipment grounding conductor and a 
grounding plug. The plug must be plugged into an 
appropriate outlet that is properly installed and 
grounded in accordance with all local codes and ordi-
nances.

DANGER: Improper connection of the equipment 
grounding conductor can result in a risk of electro-
cution. Check with a qualified electrician or service 
personnel if you are in doubt as to whether the 
outlet is properly grounded. 

DANGER: Do not modify the plug provided with the 
product - if it will not fit the outlet, have a proper 
outlet installed by a qualified electrician. DO NOT 
use any type of adapter with this product.

Extension Cords: 

The models 980SS and 1410SS 

should not be used with extension cords. All other 
models must be used only with UL listed extension 
cords that are rated for the voltage and amperage 
requirements of the machine. In no case should more 
than one cord be used and cord length should be kept 
to a minimum to reduce the risk of severe electrical 
shock and/or damage to the machine.

WARNING: To reduce the risk of electrocution, 
keep all connections dry and off the ground. DO 
NOT touch plug with wet hands.

Hotsy 800 OIL FIRED OPERATOR’S 8.921-206.0 - B

Summary of Contents for 800 Series

Page 1: ...CE NDIO NO AGRE GUE COM BUS TIBLE CON LA MÁQ UINA OPER ANDO O AL ESTA R CALI ENTE UTI LIS ER SEU LEM ENT DE KÉR OSE NE DE L H UIL E À POE LE OU COM BUS TIB LE DIÉ SEL DAN S CE RÉS ERV OIR ATTE NTIO N RISQ UE DE FEU NE PAS AJOU TER DE CARB URAN T LORS QUE L AP PARE IL EST EN OPÉR ATIO N OU ENCO RE CHAU D 9 800 002 0 CAUTI ON PR EC AU CIO N ATT EN TIO N CO LD WA TE R INL ET ING RES O DEL AGU A FRí A...

Page 2: ...2 Hotsy 800 OIL FIRED OPERATOR S 8 921 206 0 B Machine Data Label ...

Page 3: ...echnical Specification 9 Component Identification 10 Assembly Instructions 12 Installation Instructions 14 Hotsy Crossfire Burner Air Adjustment 15 Operations Instructions 16 Detergents General Washing Techniques 19 Shut Down And Clean Up 20 Maintenance Pump 21 Burner Fuel Filter 21 Heating Coil 21 Brake 21 Troubleshooting 22 Hotsy 800 OIL FIRED OPERATOR S 8 921 206 0 B ...

Page 4: ...s or unsafe practices of the machine Levels of hazards are identified that could result in product damage personal injury or severe injury resulting in death The OPERATIONS section is to familiarize the operator with the operation and function of the machine The MAINTENANCE section contains preventive main tenance to keep the machine and its components in good working condition They are listed in ...

Page 5: ...he operator in the operator s native language by the purchaser owner making sure that the operator comprehends its contents Owner and or user must study and maintain for future reference the manufacturers instructions The operator must know how to stop the machine quickly and understand the operation of all controls Never permit anyone to operate the engine without proper instructions SAVE THESE I...

Page 6: ...d amperage ratings Do not spray water on or near electrical components Do not touch machine with wet hands or while standing in water Always disconnect power before servicing WARNING Flammable liquids can create fumes which can ignite causing property damage or severe injury WARNING Risk of explosion Operate only where open flame or torch is permitted 6 In oil burning models use only kerosene No 1...

Page 7: ...d result in death serious bodily injury and or property damage Follow storage instructions specified in this manual 16 Inlet water must be clean fresh water and no hotter then 90 F WARNING Risk of asphyxiation Use this product only in a well ventilated area 17 Avoid installing machines in small areas or near exhaust fans Adequate oxygen is needed for combustion or dangerous carbon monoxide will re...

Page 8: ...nance instructions specified in the manual WARNING To prevent damage or injury Keep brake engaged during machine operation and storage Hotsy 800 OIL FIRED OPERATOR S 8 921 206 0 B 89212070 38 Brake WARNING DO NOT SPRAY MACHINE OR ANY PEOPLE ANIMALS OR ELECTRICAL PARTS WARNING NOT SUITABLE FOR CONNECTION TO THE POTABLE WATER MAINS ...

Page 9: ...30VAC 60Hz 1Ph 37 Amps 854 4 GPM 234 GPH 3000 PSI Fuel Oil Fired 381 000 BTU Hr NOT TO EXCEED 200 PSI 7 5 230VAC 60Hz 3Ph 25 Amps 855 4 GPM 234 GPH 3000 PSI Fuel Oil Fired 381 000 BTU Hr NOT TO EXCEED 200 PSI 7 5 460VAC 60Hz 3Ph 14 Amps 856 4 GPM 234 GPH 3000 PSI Fuel Oil Fired 381 000 BTU Hr NOT TO EXCEED 200 PSI 8 2 575VAC 60Hz 3Ph 11 Amps 873 5 GPM 300 GPH 3000 PSI Fuel Oil Fired 404 000 BTU Hr...

Page 10: ...ION OU ENC ORE CHA UD 9 80 0 00 2 0 CAUTIO N PR EC AU CI ON AT TE NT IO N CO LD WAT ER IN LE T ING RE SO DE L AG UA FR íA AD MIS SIO N D E AU FR OID 9 80 0 02 0 0 EX PO SE D PU LL EY S AN D BE LT S CA N CA US E INJU RY KEE P CLE AR WH ILE MA CHI NER Y IS OPE RAT ING PO LEA S Y CO RR EAS EXP UES TAS PU EDE N CA USA R DA ÑO NO SE ACE RQU E SI MÀ QUI NA EST Á FUN CIO NAN DO DES COU RRO IES OU POU LIE...

Page 11: ...hen there is current leakage Relief Valve Ruptures when pressure exceeds 7000 psi High Pressure Hose Connect one end to water pump discharge nipple and the other end to spray gun Pressure Nozzle Inserted into wand quick coupler to develop pressure Adjustable Thermostat Prevents water tempera ture from exceeding high temperatures Is not used to maintain constant temperature setting Oil Burner Assem...

Page 12: ...r Gun Operating Instructions and Parts Manual Tools Required 10 Adjustable Crescent Wrenches 2 ea Blade Screwdriver Pressure Hose 1 Use teflon tape on plumbing connections to prevent leakage 2 Install pressure hose on machine as shown NOTE The safety relief valve must be inspected and tested annually Wand Components 1 Assemble wand components as shown Connect pressure hose to trigger gun NOTE The ...

Page 13: ... clear Pull the spring loaded collar of the wand coupler collar back to insert your choice of pressure nozzle CAUTION Never replace nozzles without engaging the safety latch on the spray gun trigger STEP 8 Fill fuel oil tank Do not confuse gasoline and fuel oil tanks Keep proper fuel in proper tank STEP 3 Attach variable pressure control wand to spray gun using teflon tape on threads to prevent le...

Page 14: ...exhaust flue gases Electrode Setting Periodically Check Wiring Connections If Necessary To Adjust Electrodes Use Diagram Burner Air Adjustment The oil burner on this machine is preset for operation at altitudes below 500 feet If operated at higher altitudes it may be necessary to adjust the air band for a 1 or 2 smoke spot on the Bacharach scale To adjust start machine and turn burner ON Loosen tw...

Page 15: ...se to water inlet The water faucet and supply hose must be capable of providing a minimum of 4 0 gallons per minute GPM and a maximum pressure of 65 psi Electrical WARNING Make sure all switches and controls are in the OFF position prior to connecting electrical supply WARNING DO NOT stand in water while connecting and disconnecting electrical supply WARNING Always disconnect power before servicin...

Page 16: ...od of time remove the pressure nozzle from the end of the wand and turn on water supply and start the pump by pressing the pump ON switch Hold the trigger gun open and allow water to run from the end of the wand until clear 6 Install the pressure nozzle on end of wand IMPORTANT The trigger gun provided with this pressure washer is equipped with a manual trigger lock to prevent accidental operation...

Page 17: ...nd install selected nozzle 3 Wash from the bottom to the top using side to side motions This washes away heavy dirt and allows the detergent to soak as you work toward the top 4 Do not wash at a 90 angle to the work straight at it This will allow water to splash back at you and reduces your cleaning power Wash at a 30 to 60 angle to the work This will allow the water to splash away from you and th...

Page 18: ...lowers the pressure and raises the temperature STEP 3 With the spray nozzle pointed away from you or anybody else press the trigger on the spray gun to obtain pressurized cold water spray STEP 6 The four color coded quick connect nozzles provide a wide array of spray widths from 0 to 40 and are easily accessible when placed in the convenient rubber nozzle holder which is provided on the front of t...

Page 19: ...e Use over lapping strokes as you clean and rinse any surface For best surface cleaning action spray at a slight angle Recommendations Before cleaning any surface an inconspicuous area should be cleaned to test spray pattern and distance for maximum cleaning results If painted surfaces are peeling or chipping use extreme caution as pressure washer may remove the loose paint from the surface Keep t...

Page 20: ...rain diesel from fuel tank fuel line fuel valve and carburetor 3 Cover the pressure washer and store in a clean dry place that is well ventilated away from open flame or sparks After Extended Storage CAUTION Prior to restarting thaw out any possible ice from pressure washer hoses spray gun or wand DANGER Do not store flammable liquids gasoline fuel oil petroleum solvents etc near pressure washer o...

Page 21: ...tly lubricated bearings and will not require additional lubrication Relief Valve WARNING The relief valve on this pressure washer has been factory set and sealed and is a field nonad justable part Tampering with the factory setting may cause personal injury and or property damage and will void the manufacturer warranty Unloader Valve WARNING The unloader valve on this pressure washer has been fact...

Page 22: ... Refer to Before Starting under Operation Pump switch turned off Pump must be running before burner will light Inadequate water supply Fully open faucet Check for kinked or damaged hose Use 5 8 inch minimum hose Check for debris clogging inlet screen Trigger of trigger gun released Squeeze trigger Water must be spraying for burner to light POOR OR NO DETERGENT FLOW Inadequate detergent supply Refi...

Page 23: ...ergent for the application Select appropriate detergent Rinsing with hot water A final rinse with cold water will reduce water spotting Hotsy 800 OIL FIRED OPERATOR S 8 921 206 0 B IMPORTANT If the pressure washer demonstrates other symptoms or the corrective actions listed do not correct the problem contact the local authorized Hotsy Service Center The Hotsy Service Center can be identified by vi...

Page 24: ...ocal Hotsy dealer or visit www Hotsy com Smart phone users scan the code below to link directly to the Service Request page To REGISTER your pressure washer please visit our Warranty Registration page at www hotsy com WarrantyRegistration aspx or scan the code below with your smart phone ...

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