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Horizon Fitness SPF-10II, Manual

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Horizon Fitness SPF-10II Manual Download Page 18

14

1. Before You Begin

Summary of Contents for SPF-10II

Page 1: ...g from improper or inadequate maintenance by customer unauthorized modification or misuse operation outside of the environmental specifications for the product Horizon International Inc pursues a policy of continuing improvement in design and perfor mance of the product Therefore the product design and specifications are subject to change without prior notice and without our legal obligation All r...

Page 2: ...onal injury may result Horizon International Inc cannot anticipate every possible situation that might involve a potential hazard The instructions in this manual and warning labels on the machine are therefore not all inclusive All equipment shall be locked out or tagged out to protect against accidental or inadvertent operation when such operation could cause injury to personnel Do not attempt to...

Page 3: ...anel 11 1 3 Accessories 12 2 Operation Procedure 2 1 Stitching and Folding Operations 16 2 1 1 Stitching Section 16 2 1 2 Folding Section 18 2 2 Top and Side Stitching Operations 21 2 3 Folding Operations 22 2 4 Corner Stitching Operations 23 2 5 Collating Operations 24 2 6 Operation Procedure 25 2 7 For Efficient Operations 26 2 7 1 Adjusting Parts 26 1 Adjusting Jogging Stroke of Side Jogger 26 ...

Page 4: ... 2 Cleaning the timing Belt and the 34 4 3 Replacement 35 4 3 1 Reversing or Replacing the Clincher Points on the Clincher 35 4 3 2 Reversing or Replacing the Driver of the Stitching Head 35 5 Error Detectors and Automatic Stop Motion 5 1 Error Detectors and Automatic Stop Motion 38 6 Installation Instruction 6 1 Installation Instructions 40 6 1 1 Installing Stitching Heads two 40 6 1 2 Connection...

Page 5: ...1 1 Before You Begin 1 Before You Begin 1 1 Specifications 2 1 2 Machine Descriptions 3 1 3 Accessories 13 ...

Page 6: ...her Motion All stitching heads are cam operated simultaneously Stitching Pitch Adjustable within the range from 80 to 280 mm 3 1 x 11 Stitching wire Diameter 0 52 mm Standard Stitching Thickness 4 mm 0 25 Max Production Speed 2 600 Booklets Hour Max Power Required 100 v 50 60 Hz 115 V 60 Hz 220 240 V 50 Hz Power Consumption 500 W machine Weight 280 kg 616 Ib 1 1 Specifications The machine design a...

Page 7: ...ustable with conveyor time adjusting knob Knife Stopper Adjusting Knob This knob must be turned to L position to increase distance between leading edge of sheet and folding line and to S position to decrease Smoother Smoother must be set up at position where booklets are delivered smoothly Stopper ON OFF Knob This knob is used to select operation mode of folder ON Folding Booklets are folded and d...

Page 8: ...Knob This knob is used to adjust stitcher position Operation Panel Knife Height Adjusting Knob This knob must be turned clockwise to raise knife Knife Stopper Locking Lever This lever has to be fastened after fold stopper is adjusted Stitcher Locking Lever This locking lever has to be fastened after stitcher position is adjusted Stitcher Head Referring to Stitcher Head page 9 and 10 ...

Page 9: ...de jogger located at its forward stroke end by press ing single jog button Front Jogger The number of jogging motion is adjustable by stitching interval knob Delivery Guide This guide prevents sheets from curling up This guide adjusted to suit delivering condition of sheets Delivery Sheet Bulging Nose This nose functions to insure smooth and neat delivery of sheets This nose installed to handle A3...

Page 10: ...er stitching head Timing Roller This roller delivers stitched sheets to folding section This roller is set on timing belt Clincher Locking Screw This screw is used to align clincher with stitching head by loosing it Clincher This clincher clinches legs of stitches penetrated sheets This must be aligned with stitcher head ...

Page 11: ...it base according to size of sheets to be run This lever must be replaced with thumb nut when corner stitching is performed Coil Wire must be fed to operating side from bottom of coil Buckle and crack of wire may cause erroneous wire feeding Timing Roller Locking Nut This nut is used to install timing roller on timing belt Timing roller must be adjusted before this nut is fastened Hex Screwdriver ...

Page 12: ... Lock Screw This screw is used to adjust this guide Sheet Guides These guides must be installed at proper position according to sheet delivering condition Folding Roller Clearance Adjusting Lever This lever is used to adjusting folding roller clearance according to number of sheets to be run Turning this lever clockwise increases clearance Sheet Holding Guide This guide must be positioned for smoo...

Page 13: ...ned except the case of adjusting stitching length Tension Pawl and Tension Roll This pawl is lowered toward arrow mark to open clearance between this pawl and tension roll to thread wire Lower Wire Straightener Lower wire straightener adjusting knob is set to 7 or 8 position of scale for performing normal work Wire Gripper This gripper grips and draw wire This gripper is opened turning stitching h...

Page 14: ... Clincher Unit Base and Groove This groove is used to remove clincher Wire Cutter This cutter is reversible Stitcher Head Unit Base and Groove Stitcher head is installed to stitching head unit base using block and washers Stitcher Head Driver Span and Groove This span drives stitching head up and down Driver Slide This slide must be inserted correctly in groove of driver span whenever stitching he...

Page 15: ...ed start button of collator is pressed Single Jog Button This button is pressed to actuate front and side jogger End Stopper Control Knob This knob is used to control end stopper open time Single Fold Button Whenever this button is pressed folding knife is actuated and also conveyor belt is set into action This button is used to test folding result Jam Lamp This lamp comes on with collator stitche...

Page 16: ...50 2 pcs Transport Guide L M002593 01 1 set Sheet Guide L M002917 00 2 pcs Sheet Guide S M002916 00 2 pcs Delivery Roller A A000 142 1 pc Transport Guide S M002589 00 1 set Leveling Bolt HB12 00 2 pcs Ground Wire 1 pc Stopper M002781 02 1 pc Point Screwdriver 1 pc ...

Page 17: ...13 1 Before You Begin 1 3 Accessories Tool Set 4 003344 00 1 set Coil CO 25 1 pc Release Plate P100 0001 1 pc Corner Stitch Guide 1 pc Butterfly Nut 4 002387 00 2 pcs Cutting Pliers 1 pc ...

Page 18: ...14 1 Before You Begin ...

Page 19: ...Procedure 2 1 Stitching and Folding Operations 20 2 2 Top and Side Stitching Operations 25 2 3 Folding Operations 26 2 4 Corner Stitching Operations 27 2 5 Collating Operations 28 2 6 Operation Procedure 29 2 7 For Efficient Operations 30 ...

Page 20: ... heads by loosening clincher locking screws and aligning groove of paper guide for clincher with slot of supporter crown of stitching head Set up clinchers before clincher locking screws are fastened Access supporter crowns to clinchers by turning stitcher handwheel counterclock wise 3 Set timing roller and timing belt at center of two stitching heads by loosening timing roller locking thumb nut a...

Page 21: ...b to move stitching unit Adjusting stitcher head unit before locking lever is fastened 6 Turn power on and then select STITCH mode with operation mode select button 7 Press single jog button to locate front and side joggers at each forward stroke end 8 Place a set of sheets to be run at stitching position and set end stopper to sheet length by loosening to lever and then set side jogger to sheet w...

Page 22: ...use stitching line is measured on trailing edge but folding line is measure from leading edge Install standard attachment of extension stopper to knife stopper when the distance between leading edge and folding line is less than 140 mm Subtract 50 mm from the actual measure on knife stopper adjusting knob when this attachment is installed 4 Set smooth roller at the right end position temporarily 5...

Page 23: ...e end by pressing single jog button before perform ing folding operation Provide 2 to 3 mm of clearance between trailing edge of sheets and smooth roller when front guide is used Smooth Roller Front Guide Set front guide where sheets do not rebound and are not pushed in with front guide Folding Knife Stitch Folding Roller Extension Stopper Attachment ...

Page 24: ...eets 10 Locate conveyor roller at the position where folded sheets are brought under conveyor roller after folded sheets are delivered out from folding section 11 Check finishing result Adjust stitch position in case of incorrect stitching Turn stopper angle adjusting screw to remedy irregular folding in case of incor rect folding 12 Set up collator according to the operation manual of collator Fo...

Page 25: ... information 1 Loosen delivery smoother locking nut and turn over delivery smoother from bottom side to top so that end stopper is set as close to stitching position as possible 2 Turn knife stopper adjusting knob fully counterclockwise and then turn stopper ON OFF knob to OFF position and fasten stopper adjusting knob locking lever 3 Install delivery conveyor unit at the lower operating position ...

Page 26: ...on and set side and front joggers to sheet side 3 Adjusting folding end stopper according to the folding position of sheets by turning stopper adjusting knob 4 Adjusting front guide to sheets with front edge of sheets with front guide located at its forward stroke end 5 Set delivery guide to sheet width 6 Provide clearance 2 to 3 mm between trailing end of sheets and smooth roller WARNING Don t op...

Page 27: ...rive Side to corner stitch guide 2 Move the drive side of stitcher head and clincher all way to the drive side of the machine 3 Turn the stitcher handwheel to locate the driver slide at top of it stroke 4 Loosen the stitching head locking lever and install the stitcher release plate behind the stitcher head Then fasten the locking lever CAUTION Be sure to set the driver slide in the slot of the dr...

Page 28: ...ide guide 3 Turn folding end stopper adjusting knob fully counterclockwise and turn stopper ON OFF knob to OFF position 4 Press motor ON button and start collat ing Now SPF 10II must be idle so that collated sheets pass through SPF 10II without stitching or folding NOTE Turn operation mode select switch to Jog position to deliver sheets after they are jogged with side and front joggers Although sh...

Page 29: ...turning COL IN TERVAL knob of collator fully counter clockwise Shorten collating interval and adjust end stopper open time to increase the production speed NOTE Set up collating interval of collator and end stopper open time so that end stopper is closed and collated sheets hit stitching end stopper at the same time 5 Check finishing result once in a while during operation 6 Press Stop Collating b...

Page 30: ...er angle adjusting screw is accessed from lower exit of delivery unit 3 Adjusting Knife Height When cover stock tends to be pulled out or to be torn at both edges of a stitch lower or raise folding knife by turning knife height adjusting knob 4 Adjusting Foding Roller Clearnce When cover stock tends to be pulled up or to be torn at both edges of a stitch or to be smeared by folding rollers widen f...

Page 31: ...ree steps with pressure adjusting lever Pull the lever outward to increase the pressure push the lever inward to decrease NOTE Too excessive a folding roller pressure will make it difficult for paper to enter between folding rollers particularly when thick book lets are handled 2 7 For Efficient Operation ...

Page 32: ...28 2 Operation Procedure ...

Page 33: ...29 3 Preparing and Adjusting the Stitching Head 3 Preparing and Adjusting the Stitching Head 3 1 Threading Wire 30 3 2 Adjusting Stitch Length 32 3 3 Changing for Work Thickness 32 ...

Page 34: ...oil 2 Adjust resister plate pressure by applying or releasing pressure on resister plate according to remaining quantity of wire NOTE If friction is too loose coil will continue to rotate after machine stop This causes wire to tangle If friction is too tight full length of wire will not be fed for each stitch This causes variation in leg length 3 Adjust upper wire straightener so that wire is para...

Page 35: ... button to check if wire is correctly threaded CAUTION Do not operate the stitching head with no sheets placed under the stitching head Avoid driving a stitch on top of an other stitch This may cause the stitch ing head to be damaged 8 When stitching head does not work cor rectly check that clincher and wire straightener are set up properly and wire is threaded properly and also examine if wire bu...

Page 36: ... of face plate regulates the length of stitch legs and the amount of work compression To decrease compression which simultaneously increases the leg length raise face plate To increase com pression which simultaneously decreases the leg length tap face plate down 1 Loosen face plate screws 2 Insert screw driver between face plate and swivel holder bracket to raise or to lower face plate by tapping...

Page 37: ...33 4 Maintenance 4 Maintenance 4 1 Lubrication 34 4 2 Cleaning 34 4 3 Replacement 35 ...

Page 38: ...d NOTE Excessive oil may smear sheets 2 Lubricate clincher 4 1 2 Weekly 3 Fill oil cups for a metal housing of driver span shaft with oil 4 Fill oil cup for a metal housing of folding knife driving shaft with oil Dip stitching head in a grease and oil solvent and clean parts in solvent using brush or the like And dry stitching head with an air blast Clean timing and transport belts with an alcohol...

Page 39: ...lt of driving a stitch on top of another stitch A worn driver often causes deformed stitches or fracturing at the corners of crown The driver is reversible for long use 1 Remove stitching head 2 Swing swivel operating spring to the left 3 Remove swivel 4 Insert pointer object into the hole on driver and press in on the high end of spring which is located behind it 5 Slide driver down and out of he...

Page 40: ...36 4 Maintenance ...

Page 41: ...37 5 Error Detectors and Automatic Stop Motion 5 Error Detectors and Automatic Stop Motion 5 1 Error Detectors and Automatic Stop Motion 38 ...

Page 42: ...error display of collator comes on with collator stopped automatically The erroneous set of sheets is not stitched by SPF 10II 4 If a machine trouble or operational error happens at some place between stitching and folding sections Jam lamp comes on and SPF 10II and collator will stop automatically 5 If a trouble happens in the optional equip ment at the end of SPF 10II such as FC 10II connectors ...

Page 43: ...39 6 Installation Instruction 6 Installation Instruction 6 1 Installation Instructions 40 ...

Page 44: ... driver slide in slot of driver span by turning stitcher handwheel 3 Fasten stitcher head locking lever to secure stitching head in place 4 Slide wire guide spring into a slot of wire guide spring bracket by trailing the end of wire guide spring faced to the operating side 5 Slide wire coil holder on stud with wire fed to the operating side from the bottom of coil and install resister plate Stitch...

Page 45: ... Install connecting unit onto the SPF 10II CNP AC Friction HAC Series MC Series CNA AC 8000S CNM MAC Series 5 Connect connector of CNA to receptacle of SPF 10II 6 Connect SPF 10II with collator by install ing a connecting plate between SPF 10II and collator COLLATOR SPF 10II Leveling Bolt Locking Nut Locking Bolt Connecting Plate Ground From Collator From Connector CNA CNP or CNM From Trimmer Cris...

Page 46: ...000 8300S insert air hose of CNA to a hole of air regulator on AC 8000S 8300S and then fasten locking knob 8 Feed a set of sheets from collator and stop sheets at the entrance of SPF 10II Then set up SPF 10II in such a position that clearance 2 mm to 3 mm is made between fixed side guide of SPF 10II and edge of the sheets 9 Level SPF 10II and collator by leveling bolts and then fasten bolts on con...

Page 47: ...0 Adjust clearance between delivery plate of CN and delivery position of collator to 0 to 8 mm by raising SPF 10 or AC 8000S with use of mounts and leveling bolts 11 Connect connector of SPF 10II to receptacle of collator Collator 0 to 8 mm Clearance CN SPF 10II ...

Page 48: ...Receiving Tray 1 Install connector CNS at the delivery end of SPF 10II with hooks of CNS inserted in keyhole of SPF 10II 2 Connect connector cable of CNS to recep tacle of SPF 10II 3 Install ST 20 at the delivery end of SPF 10II with 3 mm clearance provided be tween moveable guide of receiving tray and the edge of sheets delivered 4 Connect connector of receiving tray to receptacle of SPF 10II NOT...

Page 49: ...e of CNC to recep tacle of SPF 10II 3 Install PJ 77 at the delivery end of SPF 10II and connect cable of PJ 77 to recep tacle of SPF 10II NOTE Optional forked connector is required when PJ 77 is installed with SPF 10II From Conveyor Connector CNC or CNS From Trimmer Criss cross Stacker Receiving Tray or PJ 77 From Collator From Connector CNA CNP or CNM 6 1 Installation Instruction ...

Page 50: ...46 6 Installation Instruction ...

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