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Hoppecke 5 OPzV 250, Installation, Commissioning And Operating Instructions

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Hoppecke 5 OPzV 250 Installation, Commissioning And Operating Instructions Download Page 33

for valve-regulated stationary lead-acid batteries

Installation, commissioning and operating instructions

7140203153

 EN/09.18/1 P

     Printed in Germany     All details in this brochure are based on state-of-the-art technology. Our products are subject to 

constant development. We therefore reserve the right to make changes.

HOPPECKE Batterien GmbH & Co. KG

P.O. Box 1140 · D-59914 Brilon · Germany 
Bontkirchener Straße 1 · D-59929 Brilon

Phone  +49(0)2963 61-0 

  Email [email protected] 

Fax 

+49(0)2963 61-270    www.hoppecke.com

Summary of Contents for 5 OPzV 250

Page 1: ...for valve regulated stationary lead acid batteries Installation commissioning and operating instructions Similar to the illustration...

Page 2: ...development For this reason there may be discrepancies between the product that you have purchased and the product as represented in this documentation Please keep this documentation so that it is im...

Page 3: ...ely from normal household wastes General notice or tip for better understanding and optimum use of the battery or batteries Pb 0 Safety notices 0 1 General Information Danger Incorrect use of the prod...

Page 4: ...ive counterparts of old and new names In the rest of this document old names will be listed in brackets Pb Following symbols and pictograms are pictured on each battery cell or on each battery block R...

Page 5: ...e for Maintenance Testing and Replacement of Valve Regulated Lead Acid VRLA Batteries for Stationary Applications IEEE Standard 1189 2007 Guide for Selection of Valve Regulated Lead Acid VRLA Batterie...

Page 6: ...ls blocks into the racks 30 5 10 Connecting the batteries 32 5 10 1 Connection terminals 32 5 10 2 Type of connection cable 32 5 10 3 Clamping batteries using battery connectors 32 5 10 4 Installing t...

Page 7: ...type 250 Nominal capacity C10 capacity during discharge with ten hours current I10 over a discharge time of 10 h t10 267 actual capacity C10 capacity of discharge with 10 h current 5 OPzV 250 2V 250A...

Page 8: ...ly However they contain diluted sulfuric acid H2 SO4 that is bonded in gel or glass mat The bonded sulfuric acid is extremely corrosive and can cause serious injury Further information to sulfuric aci...

Page 9: ...ic shock If a second accidental ground connection is made there is a risk of short circuit fire and explo sion If you have questions about these instructions or any other questions regarding safety wh...

Page 10: ...r is still present to make sure that your shipment is complete compare with the delivery note In particular check the number of battery pallets and the number of boxes with accessories Then inspect th...

Page 11: ...ention If the cells batteries are to be stored for a long period of time store them fully charged in a dry frost free location Avoid direct sunlight To prevent damage to the batteries an equalizing ch...

Page 12: ...cell width installation depth at least 500 mm see also IEC 62485 2 USA 36 or 915 mm HOPPECKE recommendation If possible at the installation location 1 m Otherwise in accordance with local regulations...

Page 13: ...always filled before delivery Sealed stationary lead acid battery cells must not be refilled with water during the entire battery service life Overpressure valves are used as sealing plugs These plugs...

Page 14: ...d ventilation for hydrogen generated by batteries Chap 10 Required ventilation for hydrogen generated by bat teries 5 3 Conducting an open circuit voltage measurement Before installing the batteries c...

Page 15: ...c tions mask bad cells and blocks and could cause individual battery strings to overload 2 Only batteries of the same type and same state of charge should be connected same battery type plate size and...

Page 16: ...e after another into the racks so that they are angled and level with the correct polarity Remove all transportation and hoisting equipment For large batteries it is required that you begin installati...

Page 17: ...rs must be furnished with additional insulation Avoid mechanical stress on the cell battery terminals Protect cables with large cross sections using cable ties and cable clamps The connection cables b...

Page 18: ...brations which could loosen the connection under certain cir cumstances The cables must be supported so that no mechanical load can be transferred to the connection terminals cable trays cable ducts c...

Page 19: ...n be omitted 6 1 Discharging Attention Never allow the final discharge voltage of the battery to drop below the voltage corresponding to the discharge current Unless the manufacturer has specified oth...

Page 20: ...ber of cells in series occurs after charging DC power supply Electrical Load Battery 6 2 2 Floating operation The following is characteristic for this operating mode Consumers direct current source an...

Page 21: ...on of the equalizing charge Perform the equalizing charge as follows 1 Charging with IU characteristic up to max voltage U 2 4 V cell up to 48 hours The charge current must not be higher than 20 A per...

Page 22: ...power VR L OPzV solar power OPzV bloc solar power and sun power VR M solar bloc batteries This chapter contains instructions for charging of HOPPECKE sun power VR L OPzV solar power OPzV bloc solar p...

Page 23: ...charge of 80 Fig 7 9 Endurance in cycles of sun power VR L OPzV solar power as a function of ambient temperature Cycle Number n Depth of Discharge DoD Cycles n Ambient Temperature in C 7 3 Temperature...

Page 24: ...depicts dependency of the endurance in cycles on depth of discharge and temperature Fig 7 10 Endurance in cycles of sun power VR L OPzV solar power depending on DoD and temperature 7 4 3 Electrolyte f...

Page 25: ...mum voltage is reached 11 Reconnect the battery system as originally connected and perform a boost charge see Chap 5 13 9 2 Performing the capacity test extended version Preparation The best and quick...

Page 26: ...ecting the correct discharge current or the correct discharge power Carry out the battery discharge in accordance with the regulations on performing capacity tests EN 60896 21 The discharge current an...

Page 27: ...ells The battery is on float charge at 2 25 V per cell CN Nominal capacity of the battery 200 Ah n Number of cells 2 x 30 cells fg Gas emissions factor 0 2 fs Safety factor 5 Ifloat 1 mA Ah Cell numer...

Page 28: ...w of 0 6 m3 h What factors must be considered when installing a natural ventilation system If possible the ventilation openings should be positioned on opposite walls If they must both be on the same...

Page 29: ...fire extinguishers are not suitable amongst others because of only minor efficiency possible risks or collateral damages Special protective equipment For larger stationary battery installations or lar...

Page 30: ...67 no transport as dangerous goods non spillable batteries are not subject to other requirements of IATA DGR if they meet the requirements of Special Provision A 67 Provided that poles are secured ag...

Page 31: ...correct or up to date Packing Instruction P 801 a transport as dangerous packing in accu Special Provision VV 14 transport as dangerous ADR Tunnel restriction code Note these references can be applie...

Page 32: ...on dispose with due regard to the official local regu lations 7 Handling and storage Store frost free under roof Seek agreement with local water authorities in case of larger quan tities Observe VAWS...

Page 33: ...l details in this brochure are based on state of the art technology Our products are subject to constant development We therefore reserve the right to make changes HOPPECKE Batterien GmbH Co KG P O Bo...

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