Hoppecke 5 OPzV 250 Installation, Commissioning And Operating Instructions Download Page 30

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13. Recycling information 

 
The points of sale, the 
manufacturers and importers of 
batteries, respectively the metal 
dealers take back dead 
batteries, and render them to the 
secondary lead smelters for 
processing. 
 
Spent lead-acid batteries are not 
subject to accountability of the 
German Waste Prove 
Ordinance. They are marked 
with the recycling / return symbol 
and with a crossed-out roller 
container (cf. chapter 15 
"Marking"). 
 
Spent lead-acid batteries are not 
allowed to be mixed with other 
batteries in order not to 
compliance the processing. 
 
By no means may the 
electrolyte, the diluted sulphuric 
acid, be emptied in an inexpert 
manner. This process is to be 
carried out by the processing 
companies. 
 

14. Transport instructions 

 
14.1 Batteries, wet,  

filled with acid 

 
Land transportation according 
to ADR/RID 

  Special Provision 598: 

no 

transport as dangerous 
goods
 (new + spent batteries 
are not subject to other 
requirements of ADR/RID if 
they meet the requirements 
according to Special Provision 
598) 

  If the requirements of Special 

Provision 598 are not fulfilled 
the transport of new and spent 
batteries has 

to be declared 

as dangerous goods as 
follows:   

  Hazard class: 8 

  UN-no.: 2794 

  Naming and description: 

BATTERIES, WET, FILLED 
WITH ACID 

  Packing group: none 

  Hazard label: 8 

  ADR Tunnel restriction code: 

 
Sea transportation according 
to IMDG Code 

  Hazard class: 8 

  UN-no.: 2794 

  Proper shipping name: 

BATTERIES, WET, FILLED 
WITH ACID 

  Packaging group: none 

  EmS: F-A, S-B 

  Packaging Instruction: P 801 

  Hazard label: 8 

 
Air transportation according 
to IATA-DGR 

  Class: 8 

  UN-no.: 2794 

  Proper shipping name: 

BATTERIES, WET, FILLED 
WITH ACID 

  Hazard class: 8 

  Packaging Instruction: 870 

 
 
14.2 Batteries, wet,  

non-spillable 

Land transportation according 
to ADR/RID 

  Un-no.: 2800 

  Hazard class: 8 

  Proper shipping name: 

BATTERIES, WET, NON-
SPILLABLE 

  Packing group: none 

  Packaging Instruction: P 003 

  Hazard label: 8 

  Special Provision 238 para.  

a) + b): 

no transport as 

dangerous goods (non-
spillable batteries are not 
subject to other requirements 
of ADR/RID if they meet the 
requirements according to 
special provision 238. 

An 

appropriate manufacturer`s 
confirmation is necessary.
 
Batteries which do not meet 
the requirements according to 
Special Provision 238 have to 
be packed and carried as 
listed in 14.1 Land 
transportation ADR/RID 
according to Special Provision 
598.) 

 
Sea transportation according 
to IMDG Code 

  Hazard class: 8 

  UN-no.: 2800 

  Proper shipping name: 

BATTERIES, WET, NON-
SPILLABLE 

  Packing group: none 

  Packaging Instructions: P 003 

and PP 16 

  Hazard label: 8 

  EmS: F-A, S-B 

  Special Provision 238  

no. 1 + 2: 

no transport as 

dangerous goods (non-
spillable batteries are not 
subject to other requirements 
of IMDG Code if they meet the 
requirements according to 
Special Provision 238. 

An 

appropriate manufacturer`s 
confirmation is necessary.
 
Batteries which do not meet 
the requirements according to 
Special Provision 238 have to 
be packed as listed in 14.1 
Sea transportation IMDG 
Code according to Packaging 
Instruction P 801 and carried 
as dangerous goods 
according to UN 2794.) 

 
Air transportation according 
to IATA DGR 

  Hazard class: 8 

  UN-no.: 2800 

  Proper shipping name: 

BATTERIES, WET, NON-
SPILLABLE 

  Packing group: none 

  Packaging Instruction: 872 

  Hazard label: 8 

  Special Provision A 67: 

no 

transport as dangerous 
goods
 (non-spillable batteries 
are not subject to other 
requirements of IATA DGR if 
they meet the requirements of 
Special Provision A 67. 
Provided that poles are 
secured against short-circuit. 
An appropriate 
manufacturer`s confirmation 
is necessary.
 Batteries which 
do not meet the requirements 
according to Special Provision 
A 67 have to be packed as 
listed in 14.1 Air transportation 
IATA-DGR according to 
Packing Instruction 870 and 
carried as dangerous goods 
according to UN 2794.) 

 
 
14.3 Batteries, damaged: 

Land transportation according 
to ADR/RID 

  Hazard class: 8 

  UN-no.: 2794 

  Proper shipping name: 

BATTERIES, WET, FILLED 
WITH ACID 

  Packing group: none 

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8.  Exposure limits and 

personal protective 
equipments 

 
 
 

9.  Physical and chemical 

properties 

 
Lead 
Appearance: 
form: solid 
colour: grey 
odour: odourless 
 
Safety-related data 
Solidification point: 327 ˚C 
Boiling point: 1740 ˚C   
Solubility in water (25 ˚C): 

 low (0,15 mg/l) 

density (20˚C): 11,35 g/cm³ 
vapour pressure (20 ˚C) 
 
Sulphuric acid (30 – 38,5 %) 
form: liquid 
colour: colourless  
odour: odourless 
 
Solidification point: 

 – 35 bis – 60˚C 

Boiling point: ca. 108 – 114 ˚C 
Solubility in water (25 ˚C): 

 complete 

density (20 ˚C): 1,2 – 1,3 g/cm³ 
vapour pressure (20 ˚C) 

 
 
 
 

 
 
 

10. Stability and reactivity of 

sulphuric acid 
(30 to 38,5%) 

 
– 

Corrosive, inflammable 
liquid. 

– 

Thermal decomposition at 
338 ˚C. 

– 

Destroys organic materials 
such as cardboard, wood, 
textiles. 

– 

Reacts with metals 
producing hydrogen. 

– 

Vigorous reactions with lyes 
and alkalis. 

 
 
 

 

11. Data on toxicology of the 

constituents 

 
Sulphuric acid 
acts intensely corrosive on skin 
and mucous membranes. The 
inhalations of mists may cause 
damage to the respiratory tract. 
 
Lead and lead-containing 
battery paste 
may cause damage to the blood, 
nerves, and kidneys when taken 
in. Lead-containing battery paste 
is classified as toxic for 
reproduction. 
 

12. Data on the ecology of the 

constituents 

 
Preliminary remark: 
Relevant only if release is 
caused by destruction of the 
battery 
 
Sulphuric acid 
Water-polluting liquid within the 
meaning of the German Water-
Resources Act (WHG) Water 
pollution class: 1 (mildly water 
polluting). 

As described in section 6 use a 
bonding agent, such as sand, to 
absorb spilled acid or neutralise 
using lime / sodium carbonate. 
Dispose of under the locally 
applicable provisions. 

Dispose with due regard to 
official local regulations,  

Do not allow progression into the 
sewage system, soil or bodies of 
water. 

 

Lead and lead-containing 
battery paste 
are hardly soluble in water. 

Lead can be dissolved in an 
acidic or alkaline environment. 
Chemical and physical treatment 
is required for elimination from 
water. Waste water containing 
lead must not be disposed of in 
untreated condition. 

 

8.1 No exposure caused by lead and lead-containing battery 
paste. 

8.2 Possible exposure caused by sulphuric acid and acid mist 
during filling and charging. 

CAS-Nr. 

7664-93-9 

R-phrases 

R – 35 

Causes severe burns. 

S-phrases 

S – 1/2 

Keep looked up and out of   

 

 

reach of children. 

 

S – 26 

In case of contact with eyes 

 

 

rinse immediately with plenty  

 

 

water and seek medical 

 

 

advice. 

 

S – 30 

Never add water to this 

 

 

product (applies for  

 

 

concentrated acid only 

 

 

 

 

S – 45 

In case of accident or if you 

 

 

feel unwell seek medical  

 

 

advice immediately (show the  

 

 

label where possible)  

Threshold value on workplace 0,1 mg/m

3

  *) 

Hazard symbol 

 

C, corrosive 

 

Personal protective equipment:  Rubber, PVC gloves, acid-
proof goggles, acid-proof clothing, safety boots. 

3)

 0,5 mg/m3 at the lead battery production. 

Summary of Contents for 5 OPzV 250

Page 1: ...for valve regulated stationary lead acid batteries Installation commissioning and operating instructions Similar to the illustration...

Page 2: ...development For this reason there may be discrepancies between the product that you have purchased and the product as represented in this documentation Please keep this documentation so that it is im...

Page 3: ...ely from normal household wastes General notice or tip for better understanding and optimum use of the battery or batteries Pb 0 Safety notices 0 1 General Information Danger Incorrect use of the prod...

Page 4: ...ive counterparts of old and new names In the rest of this document old names will be listed in brackets Pb Following symbols and pictograms are pictured on each battery cell or on each battery block R...

Page 5: ...e for Maintenance Testing and Replacement of Valve Regulated Lead Acid VRLA Batteries for Stationary Applications IEEE Standard 1189 2007 Guide for Selection of Valve Regulated Lead Acid VRLA Batterie...

Page 6: ...ls blocks into the racks 30 5 10 Connecting the batteries 32 5 10 1 Connection terminals 32 5 10 2 Type of connection cable 32 5 10 3 Clamping batteries using battery connectors 32 5 10 4 Installing t...

Page 7: ...type 250 Nominal capacity C10 capacity during discharge with ten hours current I10 over a discharge time of 10 h t10 267 actual capacity C10 capacity of discharge with 10 h current 5 OPzV 250 2V 250A...

Page 8: ...ly However they contain diluted sulfuric acid H2 SO4 that is bonded in gel or glass mat The bonded sulfuric acid is extremely corrosive and can cause serious injury Further information to sulfuric aci...

Page 9: ...ic shock If a second accidental ground connection is made there is a risk of short circuit fire and explo sion If you have questions about these instructions or any other questions regarding safety wh...

Page 10: ...r is still present to make sure that your shipment is complete compare with the delivery note In particular check the number of battery pallets and the number of boxes with accessories Then inspect th...

Page 11: ...ention If the cells batteries are to be stored for a long period of time store them fully charged in a dry frost free location Avoid direct sunlight To prevent damage to the batteries an equalizing ch...

Page 12: ...cell width installation depth at least 500 mm see also IEC 62485 2 USA 36 or 915 mm HOPPECKE recommendation If possible at the installation location 1 m Otherwise in accordance with local regulations...

Page 13: ...always filled before delivery Sealed stationary lead acid battery cells must not be refilled with water during the entire battery service life Overpressure valves are used as sealing plugs These plugs...

Page 14: ...d ventilation for hydrogen generated by batteries Chap 10 Required ventilation for hydrogen generated by bat teries 5 3 Conducting an open circuit voltage measurement Before installing the batteries c...

Page 15: ...c tions mask bad cells and blocks and could cause individual battery strings to overload 2 Only batteries of the same type and same state of charge should be connected same battery type plate size and...

Page 16: ...e after another into the racks so that they are angled and level with the correct polarity Remove all transportation and hoisting equipment For large batteries it is required that you begin installati...

Page 17: ...rs must be furnished with additional insulation Avoid mechanical stress on the cell battery terminals Protect cables with large cross sections using cable ties and cable clamps The connection cables b...

Page 18: ...brations which could loosen the connection under certain cir cumstances The cables must be supported so that no mechanical load can be transferred to the connection terminals cable trays cable ducts c...

Page 19: ...n be omitted 6 1 Discharging Attention Never allow the final discharge voltage of the battery to drop below the voltage corresponding to the discharge current Unless the manufacturer has specified oth...

Page 20: ...ber of cells in series occurs after charging DC power supply Electrical Load Battery 6 2 2 Floating operation The following is characteristic for this operating mode Consumers direct current source an...

Page 21: ...on of the equalizing charge Perform the equalizing charge as follows 1 Charging with IU characteristic up to max voltage U 2 4 V cell up to 48 hours The charge current must not be higher than 20 A per...

Page 22: ...power VR L OPzV solar power OPzV bloc solar power and sun power VR M solar bloc batteries This chapter contains instructions for charging of HOPPECKE sun power VR L OPzV solar power OPzV bloc solar p...

Page 23: ...charge of 80 Fig 7 9 Endurance in cycles of sun power VR L OPzV solar power as a function of ambient temperature Cycle Number n Depth of Discharge DoD Cycles n Ambient Temperature in C 7 3 Temperature...

Page 24: ...depicts dependency of the endurance in cycles on depth of discharge and temperature Fig 7 10 Endurance in cycles of sun power VR L OPzV solar power depending on DoD and temperature 7 4 3 Electrolyte f...

Page 25: ...mum voltage is reached 11 Reconnect the battery system as originally connected and perform a boost charge see Chap 5 13 9 2 Performing the capacity test extended version Preparation The best and quick...

Page 26: ...ecting the correct discharge current or the correct discharge power Carry out the battery discharge in accordance with the regulations on performing capacity tests EN 60896 21 The discharge current an...

Page 27: ...ells The battery is on float charge at 2 25 V per cell CN Nominal capacity of the battery 200 Ah n Number of cells 2 x 30 cells fg Gas emissions factor 0 2 fs Safety factor 5 Ifloat 1 mA Ah Cell numer...

Page 28: ...w of 0 6 m3 h What factors must be considered when installing a natural ventilation system If possible the ventilation openings should be positioned on opposite walls If they must both be on the same...

Page 29: ...fire extinguishers are not suitable amongst others because of only minor efficiency possible risks or collateral damages Special protective equipment For larger stationary battery installations or lar...

Page 30: ...67 no transport as dangerous goods non spillable batteries are not subject to other requirements of IATA DGR if they meet the requirements of Special Provision A 67 Provided that poles are secured ag...

Page 31: ...correct or up to date Packing Instruction P 801 a transport as dangerous packing in accu Special Provision VV 14 transport as dangerous ADR Tunnel restriction code Note these references can be applie...

Page 32: ...on dispose with due regard to the official local regu lations 7 Handling and storage Store frost free under roof Seek agreement with local water authorities in case of larger quan tities Observe VAWS...

Page 33: ...l details in this brochure are based on state of the art technology Our products are subject to constant development We therefore reserve the right to make changes HOPPECKE Batterien GmbH Co KG P O Bo...

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