Honeywell WV8840A Installation Instructions Manual Download Page 4

WV8840A WATER HEATER CONTROLS

69-2247—05

4

Fig. 4. Use a moderate amount of pipe compound.

Table 2. NPT pipe thread length (in.).

Fig. 5. Water heater controls and connections.

CAUTION

Contamination Hazard.

Can cause equipment malfunction.

Do not use thread tape sealants to seal the gas 

supply to the control. 

a. Use a pipe dope compound to seal the 

connection.

b. Use only ANSI-approved compounds.

Wiring

Follow the wiring instructions furnished by the appliance 

manufacturer, if available, or use the general instructions 

provided below. When these instructions differ from the 

appliance manufacturer, follow the appliance 

manufacturer instructions. Make sure wiring insulation 

does not get cut by sharp edges.

NOTE: All wiring must comply with applicable elec-

trical codes and ordinances.

Connect control circuit to the water heater control using 

the connections shown in Fig. 5.

Fill Tank

Refer to the appliance manufacturer’s instructions to fill 

the tank with water.

Pilot Gas and Lighting Procedure

1.

Start by turning the device knob to Pilot, push the 

knob down, and hold in position. (The pilot valve 

opens and allows gas to flow into the pilot burner.) 

NOTE: If the gas pipe is full of air (new installa-

tion), it takes a long time to purge the air 

through the pilot before the pilot will light. 

Approximately 5 minutes of purge time is 

required for every 10 feet of 1/2-in. pipe 

with 5 in. w.c. pressure.

2.

Depress the piezo igniter to light the pilot flame and 

hold the knob in until the status indicator starts to 

blink (approximately 30 seconds), indicating pilot 

now being held by electronics.

NOTE: LED should blink once every three seconds. 

If not, check the error codes in Table 3.

3.

Release the knob and turn to the desired 

temperature setting. The burner will come on if 

water temperature is significantly below the 

temperature setpoint and the LED will begin to 

strobe every three seconds.

4.

Allow one minute for thermopile to cool before re-

lighting pilot.

Turn on Main Burner

Follow the instructions provided by the manufacturer or 

turn up the temperature at the setpoint knob.

WARNING

Scalding Hazard.

Can cause burns, severe injury or death.

Never move the setpoint knob past the Hot setting 

unless extremely hot water is desired. Always 

check water temperature at the faucet and 

readjust until comfortably warm to the touch. 

Consider the ages and health of all who will come 

in contact with heated water.

Pipe 

Size

Thread Pipe 

This Amount

Maximum Depth Pipe can be 

inserted into Control

1/2

3/4

1/2

TWO  

IMPERFECT  

THREADS 

IGNITION  

SYSTEM  

CONTROL 

THREAD PIPE THE AMOUNT 

SHOWN IN TABLE 2 FOR INSERTION 

INTO IGNITION SYSTEM CONTROL 

APPLY A MODERATE AMOUNT OF 

PIPE COMPOUND ONLY TO PIPE  

(LEAVE TWO END THREADS BARE). 

M29771

PIPE 

BOTTOM VIEW

M29523

PRESSURE

TAP

MAIN GAS

PILOT

GAS

THERMOPILE

GAS LINE 

CONNECTION

PIEZO IGNITOR

SWITCH

FRONT VIEW

IGNITOR

LEAD

DEVICE

KNOB

STATUS

INDICATOR

COM

+

SERIAL

COMMUNICATIONS

Summary of Contents for WV8840A

Page 1: ... is shown on the product label Inlet Pressure Range See appliance rating plate for inlet pressure range recommendation 1 2 PSI 14 0 in w c maximum inlet pressure allowed for proper operation Body Pattern 90 degrees with 1 2 in inlet and 1 2 in inverted flare outlet Mounting Mounting in upright position only Control Input Voltage Minimum 350 mV dc open circuit Voltage Maximum 850 mV dc open circuit...

Page 2: ...l or agricultural applications protect the control with a cover Dust or Grease Accumulation Heavy accumulations of dust or grease can cause the control to malfunction Where dust or grease can be a problem provide covers for the control to limit contamination Heat Excessively high temperature can damage the control Make sure the maximum ambient temperature at the control does not exceed the rating ...

Page 3: ...1 Use a new properly reamed pipe free from chips If tubing is used make sure the ends are square deburred and clean All tubing bends must be smooth and without deformation 2 Ensure that gas supply is turned off 3 Run pipe or tubing to the water heater control If tubing is used obtain a tube to pipe coupling to connect the tubing to the control 4 Install a sediment trap in the supply line to the wa...

Page 4: ...t of 1 2 in pipe with 5 in w c pressure 2 Depress the piezo igniter to light the pilot flame and hold the knob in until the status indicator starts to blink approximately 30 seconds indicating pilot now being held by electronics NOTE LED should blink once every three seconds If not check the error codes in Table 3 3 Release the knob and turn to the desired temperature setting The burner will come ...

Page 5: ...ow rate 1 Check the full rate manifold pressure listed on the appliance nameplate Water heater control full rate outlet pressure should match this rating 2 With burner operating check the water heater control flow rate using the meter clocking method or check pressure using a manometer connected to the outlet pressure tap on the water heater control See Fig 5 MAINTENANCE WARNING Fire or Explosion ...

Page 6: ...ronics is holding the Pilot Valve open and the Main Valve closed You can now turn the knob to a desired setpoint temperature LED will continue to flash 1 time every 3 seconds while in Idle mode no call for heat Strobe every 3 seconds Not an error indicates call for heat during normal operation Main valve open None Action required 2 flashes Low thermopile voltage main valve not turned ON Check ther...

Page 7: ...ed in event of any physical damage tampering bent terminals missing or broken parts stripped threads or evidence of exposure to heat WARNING Scalding Hazard Can cause burns severe injury or death Never move temperature setpoint knob past the HOT setting without checking water temperature at the faucet and readjusting until comfortably warm to the touch Consider the ages and health of all who will ...

Page 8: ...bove the previous temperature follow these instructions 1 Set the temperature setpoint knob to OFF 2 Turn off the main gas valve to the appliance 3 Wait five minutes to clear out any unburned gas If you then smell gas STOP Follow step 1 in the warning above If you DO NOT smell gas continue with the next step 4 Turn on the gas supply to the appliance 5 Restart the appliance by performing lighting p...

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