Honeywell WV8840A Installation Instructions Manual Download Page 2

WV8840A WATER HEATER CONTROLS

69-2247—05

2

PLANNING THE INSTALLATION

WARNING

Fire or Explosion Hazard.

Can cause severe injury, death or property 

damage.

Follow these warnings exactly:

1.

Plan the installation as outlined below

2.

Plan for frequent maintenance as described in 

the Maintenance section.

3.

Review the following conditions that can apply 

to your specific installation and take the 

precautionary steps provided.

Frequent Cycling

This control is designed for use on appliances that 

typically cycle three to five times a day. In year-round 

applications with greater cycling rates of 10,000 cycles 

annually, the control can wear out more quickly. Perform a 

monthly checkout.

Water or Steam Cleaning

If a control gets submerged in water, replace it. If the 

appliance is likely to be cleaned with water or steam, 

protect (cover) the control and wiring from water or steam 

flow. Mount the control high enough above the bottom of 

the cabinet so it does not get wet during normal cleaning 

procedures.

High Humidity or Dripping Water

Dripping water can cause the control to fail. Never install 

an appliance where water can drip on the control. In 

addition, high ambient humidity can cause the control to 

corrode and fail. If the appliance is in a humid 

atmosphere, make sure air circulation around the control 

is adequate to prevent condensation. Also, regularly 

check out the system.

Corrosive Chemicals

Corrosive chemicals can attack the control, eventually 

causing a failure. If chemicals are used for routine 

cleaning, avoid contact with the control. Where chemicals 

are suspended in air, as in some industrial or agricultural 

applications, protect the control with a cover.

Dust or Grease Accumulation

Heavy accumulations of dust or grease can cause the 

control to malfunction. Where dust or grease can be a 

problem, provide covers for the control to limit 

contamination.

Heat

Excessively high temperature can damage the control. 

Make sure the maximum ambient temperature at the 

control does not exceed the rating of the control. If the 

appliance operates at very high temperatures, use 

insulation, shielding, and air circulation, as necessary, to 

protect the control. Proper insulation or shielding should 

be provided by the appliance manufacturer. Verify proper 

air circulation is maintained when the appliance is 

installed.

Flow Capacity & Pressure Drop

Fig. 1 shows the typical flow (kBTU/hr) vs pressure drop 

(in. w.c.) curve for natural gas and LP gas. Actual 

pressure drop depends on the internal configuration of the 

valve. Table 1 shows the pressure drop at various flows 

for the control.

Fig. 1. Typical capacity curve for WV8840A family 

water heater control system.

Table 1. Gas capacity conversion for WV8840A.

INSTALLATION

When Installing This Product…

1.

Read these instructions carefully. Failure to follow 

them could damage the product or cause a 

hazardous condition.

2.

Check the ratings given in the instructions and on 

the product to make sure the product is suitable for 

your application.

3.

Installer must be a trained, experienced service 

technician.

4.

After installation is complete, check out product 

operation as provided in these instructions.

Gas Type

Flow (kBTU/hr)

Pressure Drop 

(in. w.c.)

NG

30

50

75

1.43

1.47

1.54

LP

30

50

75

0.91

0.94

0.97

0

10

20

30

40

50

60

70

80

90

100

0.8

0.9

1.0

1.1

1.2

1.3

WV8840 CAPACITY DATA

0

10

20

30

40

50

60

70

80

90

100

0.8

0.9

1.0

1.1

1.2

PRESSURE DROP (IN W C)

FLOW

(KBTU/HR)

M29520

Summary of Contents for WV8840A

Page 1: ... is shown on the product label Inlet Pressure Range See appliance rating plate for inlet pressure range recommendation 1 2 PSI 14 0 in w c maximum inlet pressure allowed for proper operation Body Pattern 90 degrees with 1 2 in inlet and 1 2 in inverted flare outlet Mounting Mounting in upright position only Control Input Voltage Minimum 350 mV dc open circuit Voltage Maximum 850 mV dc open circuit...

Page 2: ...l or agricultural applications protect the control with a cover Dust or Grease Accumulation Heavy accumulations of dust or grease can cause the control to malfunction Where dust or grease can be a problem provide covers for the control to limit contamination Heat Excessively high temperature can damage the control Make sure the maximum ambient temperature at the control does not exceed the rating ...

Page 3: ...1 Use a new properly reamed pipe free from chips If tubing is used make sure the ends are square deburred and clean All tubing bends must be smooth and without deformation 2 Ensure that gas supply is turned off 3 Run pipe or tubing to the water heater control If tubing is used obtain a tube to pipe coupling to connect the tubing to the control 4 Install a sediment trap in the supply line to the wa...

Page 4: ...t of 1 2 in pipe with 5 in w c pressure 2 Depress the piezo igniter to light the pilot flame and hold the knob in until the status indicator starts to blink approximately 30 seconds indicating pilot now being held by electronics NOTE LED should blink once every three seconds If not check the error codes in Table 3 3 Release the knob and turn to the desired temperature setting The burner will come ...

Page 5: ...ow rate 1 Check the full rate manifold pressure listed on the appliance nameplate Water heater control full rate outlet pressure should match this rating 2 With burner operating check the water heater control flow rate using the meter clocking method or check pressure using a manometer connected to the outlet pressure tap on the water heater control See Fig 5 MAINTENANCE WARNING Fire or Explosion ...

Page 6: ...ronics is holding the Pilot Valve open and the Main Valve closed You can now turn the knob to a desired setpoint temperature LED will continue to flash 1 time every 3 seconds while in Idle mode no call for heat Strobe every 3 seconds Not an error indicates call for heat during normal operation Main valve open None Action required 2 flashes Low thermopile voltage main valve not turned ON Check ther...

Page 7: ...ed in event of any physical damage tampering bent terminals missing or broken parts stripped threads or evidence of exposure to heat WARNING Scalding Hazard Can cause burns severe injury or death Never move temperature setpoint knob past the HOT setting without checking water temperature at the faucet and readjusting until comfortably warm to the touch Consider the ages and health of all who will ...

Page 8: ...bove the previous temperature follow these instructions 1 Set the temperature setpoint knob to OFF 2 Turn off the main gas valve to the appliance 3 Wait five minutes to clear out any unburned gas If you then smell gas STOP Follow step 1 in the warning above If you DO NOT smell gas continue with the next step 4 Turn on the gas supply to the appliance 5 Restart the appliance by performing lighting p...

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