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Honeywell UDC3200 series, Product Manual

The Honeywell UDC3200 series, an advanced control system, offers unparalleled performance and precision. With our user-friendly product manual available for free download on manualshive.com, customers can easily access all the necessary information to maximize the full potential of this exceptional device.

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Troubleshooting/Service 

7.5  Background Tests 

Introduction 

The UDC3200 performs ongoing background tests to verify data and memory integrity.  
If there is a malfunction, a diagnostic message will be displayed (blinking) in the lower 
display. 

In the case of simultaneous malfunctions, the messages will appear in sequence in the 
lower display.  Table 7-3 lists these background tests, the reason for their failure, and 
how to correct the problem. 

Diagnostic messages may be suppressed (stop the blinking) by pressing the RUN/HOLD 
key. The messages will still be available for viewing by pressing the LOWER DISPLAY 
key. 

Table 7-3  Background Tests 

Lower 

Display 

Reason for Failure 

How to Correct the Problem 

EE FAIL 

Unable to write to non-volatile memory. 
Anytime you change a parameter and it is 
not accepted, you will see E FAIL. 

1.  Check the accuracy of the parameter and re-enter. 
2.  Try to change something in configuration. 
3.  Run through Read STATUS tests to re-write to 

EEPROM. 

FAILSAFE 

This error message shows whenever the 
controller goes into a failsafe mode of 
operation. This will happen if: 
 

•  RAM test failed 

 

•  Configuration test failed 

 

•  Calibration test failed 

 

•  Burnout configured for none and 

the input failed. 

1.  Run through STATUS check to determine the 

reason for the failure. 

2. Press the 

SET UP

 key until STATUS appears in 

the lower display. 

3. Press the 

FUNCTION

 key to see whether the tests 

pass or fail, then run through the STATUS codes a 
second time to see if the error cleared. 

 

1.  Make sure the range and actuation are configured 

properly. 

2.  Check the input source. 

3.  Restore the factory calibration. 

(See Subsection 

5.6.)

 

4.  Field calibrate. See 

Section 5 - Input Calibration.

 

INP1FAIL 

Two consecutive failures of input 1 
integration; i.e., cannot make analog to 
digital conversion. This will happen if: 
 

•  Upscale or Downscale burnout is 

selected and the input is open 

 

•  Input not configured correctly for 

the sensor being used  

 

• Input source is grossly out of 

range.  

1.  Make sure the actuation is configured correctly. 

See 

Section 3 - Configuration

. 

2.  Make sure the input is correct and that it has not 

burned-out (opened). 

3.  Check for gross over-ranging with a multimeter.  
4.  Restore factory calibration.  

See 

Subsection 5.6.

 

INP2 RNG 

Input 2 out of range. The remote input is 
outside the range limits. 

Same as INP1RNG above. 

INP2FAIL 

Two consecutive failures of input 2 
integration. i.e., cannot make analog to 
digital conversion. 

Same as INP1FAIL above. 

INP1 RNG 

Input 1 out of range. The process input is 
outside the range limits. 

12/04 

UDC3200 Universal Digital Controller Product Manual 

157 

Summary of Contents for UDC3200 series

Page 1: ...UDC3200 Universal Digital Controller Product Manual 51 52 25 119 December 2004 Industrial Measurement and Control ...

Page 2: ...ncluding those of merchantability and fitness for a particular purpose Specifications may change without notice The information we supply is believed to be accurate and reliable as of this printing However we assume no responsibility for its use While we provide application assistance personally through our literature and the Honeywell web site it is up to the customer to determine the suitability...

Page 3: ...that will be of interest to our customers Honeywell Organization WWW Address URL Corporate http www honeywell com Industrial Measurement and Control http www honeywell com imc Telephone Contact us by telephone at the numbers listed below Organization Phone Number United States and Canada Honeywell 1 800 423 9883 Tech Support 1 800 525 7439 Service Web http content honeywell com ipc faq 12 04 UDC32...

Page 4: ...g electrostatic sensitive devices Protective Earth PE terminal Provided for connection of the protective earth green or green yellow supply system conductor Functional earth terminal Used for non safety purposes such as noise immunity improvement NOTE This connection shall be bonded to protective earth at the source of supply in accordance with national local electrical code requirements Earth Gro...

Page 5: ...Considerations 20 2 7 Wiring Diagrams 22 3 CONFIGURATION 36 3 1 Overview 36 3 2 Configuration Prompt Hierarchy 37 3 3 Configuration Procedure 39 3 4 Tuning Set Up Group 40 3 5 SP Ramp Set Up Group 44 3 6 Accutune Set Up Group 48 3 7 Algorithm Set Up Group 50 3 8 Output Set Up Group 60 3 9 Input 1 Set Up Group 64 3 10 Input 2 Set Up Group 68 3 11 Control Set Up Group 71 3 12 Options Group 78 3 13 C...

Page 6: ...ing MANUAL TUNE at start up for Duplex Heat Cool 113 4 10 6 Error Codes 115 4 11 Fuzzy Overshoot Suppression 116 4 12 Using Two Sets of Tuning Constants 116 4 13 Alarm Setpoints 118 4 14 Three Position Step Control Algorithm 120 4 15 Setting a Failsafe Output Value for Restart After a Power Loss 121 4 16 Setting Failsafe Mode 122 4 17 Setpoint Rate Ramp Program Overview 122 4 18 Setpoint Rate 123 ...

Page 7: ...57 7 6 Controller Failure Symptoms 158 7 7 Troubleshooting Procedures 160 7 8 Restoring Factory Configuration 170 7 9 Software Upgrades 171 8 PARTS LIST 173 8 1 Exploded View 173 8 2 Removing the chassis 175 9 MODBUS RTU FUNCTION CODES 176 9 1 Overview 176 9 2 General Information 176 9 3 Function Code 20 14h Read Configuration Reference Data 178 9 3 1 Read Configuration Examples 180 9 4 Function C...

Page 8: ... 10 7 5 Output Algorithms 201 10 7 6 Input 1 203 10 7 7 Input 2 206 10 7 8 Control 209 10 7 9 Options 212 10 7 10 Communications 215 10 7 11 Alarms 216 10 7 12 Display 218 10 8 Modbus RTU Exception Codes 219 11 ETHERNET TCP IP 221 11 1 Overview 221 12 FURTHER INFORMATION 222 12 1 Modbus RTU Serial Communications 222 12 2 Modbus Messaging on TCP IP 222 12 3 How to Apply Digital Instrumentation in S...

Page 9: ...ecurity Code _____________________________________________ 98 Table 4 2 Annunciators _____________________________________________________________ 100 Table 4 3 Lower Display Key Parameter Prompts_________________________________________ 101 Table 4 4 Diagnostic Messages________________________________________________________ 102 Table 4 5 Procedure for Starting Up the Controller__________________...

Page 10: ...2 Table 7 8 Troubleshooting Time Proportional Output Failure _______________________________ 163 Table 7 9 Troubleshooting Current Time or Time Current Proportional Output Failure ___________ 164 Table 7 10 Troubleshooting Alarm Relay Output Failure ___________________________________ 165 Table 7 11 Troubleshooting a Keyboard Failure __________________________________________ 166 Table 7 12 Troubl...

Page 11: ...____________________ 206 Table 10 16 Set up Group Control ___________________________________________________ 209 Table 10 17 Set up Group Options ___________________________________________________ 212 Table 10 18 Set up Group Communications____________________________________________ 215 Table 10 19 Set up Group Alarms ___________________________________________________ 216 Table 10 20 Set up Gr...

Page 12: ..._____________ 33 Figure 2 17 Auxiliary Output and Digital Inputs Option Connections___________________________ 34 Figure 2 18 Transmitter Power for 4 20 mA 2 wire Transmitter Using Open Collector Alarm 2 Output35 Figure 2 19 Transmitter Power for 4 20 mA 2 Wire Transmitter Using Auxiliary Output ________ 35 Figure 3 1 Mass Flow Example ________________________________________________________ 58 Fi...

Page 13: ...al chambers plastic processing machines furnaces and ovens and packaging machinery Features 2 Universal Analog Inputs 0 20 Accuracy Fast scanning rate 166ms Up to 5 Analog and Digital Output Types 2 Digital Inputs Math Functions Ethernet and Modbus communication Infrared PC Pocket PC configuration NEMA4X and IP66 front face protection Multilanguage prompts DIN Size Jumper free configuration Easily...

Page 14: ...determine if it is good failing or in danger of imminent failure Math Functions Algorithm A pre configured algorithm is available for easy implementation This includes the capability of using a Ratio and Bias with any input You can select from the following menu Feedforward Summer Uses either input followed by a Ratio Bias calculation summed directly with the computed PID output value to provide a...

Page 15: ...s can be configured as latching or non latching Alarm blocking is also available which allows start up without alarm energized until after it first reaches the operating region PV rate of change alarm Loop break alarm Timer output reset Diagnostic Alarm Communications A communications link is provided between the UDC3200 and a host computer or PLC via the RS422 485 Modbus RTU or Ethernet TCP IP co...

Page 16: ...ge Directive and 89 336 EEC the EMC Directive as a standard feature Approval Body Options CSA certification is available as an option UL listing is standard Two Sets of Tuning Constants Two sets of PID parameters can be configured for each loop and automatically or keyboard selected Data Security Five levels of keyboard security protect tuning configuration and calibration data accessed by a confi...

Page 17: ...rshoot due to SP changes or externally induced process disturbances It operates independently from Accutune III tuning It does not change the PID constants but temporarily modifies the internal controller response to suppress overshoot This allows more aggressive tuning to co exist with smooth PV response It can be enabled or disabled depending on the application or the control criteria 1 2 Operat...

Page 18: ...er Manual or Auto mode DI DI Indicates Digital Input 1 and or 2 on SP SP Indicates Local Setpoint 1 Also a bar is lighted when the setpoint being used is shown on the lower display Keys and Functions Function Function Function Selects functions within each configuration group Man Auto Man Auto Man Auto Selects Manual or Auto mode Setup Setup Scrolls through the configuration groups SP Select SP Se...

Page 19: ...figurations live just connect software to the controller via a communications port Create edit configurations offline and download to controller later via a communications port Communication types available on every UDC3200 o Infrared standard o RS 485 optional o Ethernet optional Same port types on UDC2500 and UDC3500 allow interconnectivity This software is available in English Spanish Italian G...

Page 20: ...he current operating parameters digital inputs and alarm status identify internal or analog input problems Question What if I have several controllers on the same panel How can I be sure I am communicating with the correct one Answer The infrared port of the controller is normally off You activate the infrared port by pressing any controller s key You can now communicate After 4 minutes the port w...

Page 21: ...ate this product s conformity with the Low Voltage and EMC Directives ATTENTION The emission limits of EN61326 are designed to provide reasonable protection against harmful interference when this equipment is operated in an industrial environment Operation of this equipment in a residential area may cause harmful interference This equipment generates uses and can radiate radio frequency energy and...

Page 22: ......

Page 23: ...n 15 2 4 Control and Alarm Relay Contact Information 17 2 5 Mounting 18 2 6 Wiring 20 2 7 Wiring Diagrams Composite Wiring Diagram AC Line Voltage Input 1 Connections Input 2 Connections Relay Output Electromechanical Solid State Open Collector Dual Electromechanical Relay Current Output Connections Three Position Step Control Connections w o Dual Relay Three Position Step Control Connections with...

Page 24: ...d Wire Resistance Thermocouples 50 ohms leg 100 ohm 200 ohm and 500 ohm RTD 100 ohms leg 100 ohm Low RTD 10 ohms leg Slidewire Inputs for Position Proportional Control 100 ohm minimum to 1000 ohms maximum Analog Input Signal Failure Operation Burnout Selections Upscale Downscale Failsafe or None Thermocouple Health Good Failing Failure Imminent or Failed Failsafe Output Level Configurable 0 100 of...

Page 25: ...t outputs are isolated from each other line power earth ground and all inputs Outputs can be easily configured via the keyboard for either direct or reverse action and for either 0 to 20 mA or 4 to 20 mA without field calibration Both current outputs can be used in an Auxiliary Output mode This Auxiliary Output can be configured to represent Input PV Setpoint Deviation or Control output The range ...

Page 26: ... Rate 19 200 or 38 400 baud selectable Power Consumption 20 VA maximum 90 to 264 Vac 15 VA maximum 24 Vac dc Power Inrush Current 10A maximum for 4 ms under operating conditions reducing to a maximum of 225 mA 90 to 264 Vac operation or 750 mA 24 Vac dc operation after one second CAUTION When applying power to more than one instrument make sure that sufficient power is supplied Otherwise the instr...

Page 27: ...dditional Outputs or Alarms Output 1 Software Selections Standard Functions Includes Accutune Open Collector Plus Alarm 1 5 Amp Form C Relay _ T Output 2 and Alarm 1 or Alarms 1 and 2 _ B One Alarm Relay Only Availability Infrared Interface Included Can be used with a Pocket PC _ 0 E M Relay 5 Amp Form C Plus Alarm 1 5 Amp Form C Relay Solid State Relay 1 Amp Plus Alarm 1 5 Amp Form C Relay Electr...

Page 28: ...l G _ Italian Manual I _ Spanish Manual S _ _ 0 _ C TABLE VI None 0 _ Linen Customer ID Tag 3 lines w 22 characters line Certificate of Conformance F3391 Certificate None None None Stainless Steel Customer ID Tag 3 lines w 22 characters line Approvals CE Standard No Selection Manuals Tags None None CE UL and CSA Future Options Figure 2 1 Model Number Interpretation 16 UDC3200 Universal Digital Con...

Page 29: ...ays are designed to operate in a failsafe mode that is de energized during alarm sate This results in alarm actuation when power is OFF or when initially applied until the unit completes self diagnostics If power is lost to the unit the alarms will de energize and thus the alarm contacts will close Table 2 3 Alarm Relay Contact Information Variable NOT in Alarm State Variable in Alarm State Unit P...

Page 30: ...actory Mutual Class No 3820 paragraph 6 1 5 The front panel is moisture rated NEMA3 and IP55 rated and can be easily upgraded to NEMA4X and IP66 See Mounting Method page 19 Overall Dimensions Max panel thickness 19 1 75 Panel Cutout 92 0 0 8 0 00 3 62 0 03 0 00 92 0 0 8 0 00 3 62 0 03 0 00 mm inches 17 9 0 70 113 1 4 45 90 6 3 57 108 6 4 28 9 0 0 35 Figure 2 2 Mounting Dimensions not to scale Moun...

Page 31: ...lips are required Insert the prongs of the clips into the two holes in the top and bottom center of the case For water protected NEMA 4X IP66 installation four mounting clips are required There are two options of where to install the mounting clips 1 Insert the prongs of the clips into the two holes on the left and right side of the top and bottom of the case or 2 on the center on each of the four...

Page 32: ...vice for the controller CAUTION Applying 90 264 Vac to an instrument rated for 24 Vac dc will severely damage the instrument and is a fire and smoke hazard When applying power to multiple instruments make certain that sufficient current is supplied Otherwise the instruments may not start up normally due to the voltage drop caused by the in rush current Controller Grounding PROTECTIVE BONDING groun...

Page 33: ...te suppression devices are commercially available ATTENTION For additional noise information refer to document number 51 52 05 01 How to Apply Digital Instrumentation in Severe Electrical Noise Environments Permissible Wiring Bundling Table 2 5 Permissible Wiring Bundling Bundle No Wire Functions 1 Line power wiring Earth ground wiring Line voltage control relay output wiring Line voltage alarm wi...

Page 34: ...e Duplex with no alarm relays or 5 Three Position Step Control with no alarm relays These selections may all be made via the keyboard and by wiring to the appropriate output terminals there are no internal jumpers or switches to change This flexibility allows a customer to stock a single instrument which is able to handle a variety of applications Table 2 6 shows what control types and alarms are ...

Page 35: ...0 Current HEAT Aux Out COOL Dual Relay N A N A N A N A Single Relay Output 1 Output 2 Alarm 1 Output 2 Current Output Output 2 Output 2 Alarm 1 Not Needed Current Time Current COOL Time HEAT Dual Relay Outputs 1 2 Alarm 2 Alarm 1 Output 2 Single Relay Output 1 Output 2 Alarm 1 Output 1 Current Output Output 1 Output 2 Alarm 1 Not Needed Time Current Time COOL Current HEAT Dual Relay Outputs 1 2 Al...

Page 36: ... 7 1 10 11 12 13 14 15 16 17 7 8 9 20 21 22 23 24 25 26 27 18 19 See table for callout details 2 3 4 5 6 8 Figure 2 4 Composite Wiring Diagram Callout Details 1 AC DC Line Voltage Terminals See Figure 2 5 2 Output 3 Terminals See Figure 2 8 through Figure 2 14 3 Output 4 Terminals See Figure 2 8 through Figure 2 14 4 Outputs 1 and 2 Terminals See Figure 2 8 through Figure 2 14 5 Input 2 Terminals ...

Page 37: ...er conductor is recommended Before powering the controller see Prelimnary Checks in this section of the Product Manual 1 It is the user s responsibility to provide a switch and non time delay North America quick acting high breaking capacity Type F Europe 1 2A 250V fuse s or circuit breaker for 90 264 Vac applications or 1 A 125 V fuse or circuit breaker for 24 Vac dc applications as part of the i...

Page 38: ...e this junction between the two thermocouples This junction may be located anywhere between the thermocouples and the instrument terminals it does not need to be close to the other thermocouple junctions Both thermocouples must be of the same type For best accuracy the two thermocouples should be matched or preferably made from the same batch of wire 2 This controller does not produce a steady cur...

Page 39: ...rtional Control or Three Position Step Control 22 23 24 R Open Wiper Close 4 xxxx The 250 ohm resistor for milliamp inputs or the voltage divider for 0 10 Volt inputs are supplied with the controller when those inputs are specified These items must be installed prior to start up when the controller is wired For 0 20 mA applications the resistor should be located at the transmitter terminals if Bur...

Page 40: ... Time Duplex Alarm Relay 2 N C N O 6 To terminal 19 or 21 Alarm Relay 1 Output Relay 1 L1 L2 N 4 5 7 8 9 N O N C N O N C 19 20 21 22 23 24 25 26 27 Output Relay 2 N C N O 6 Relay Load Load Supply Power 2 To terminal 19 or 21 7 To terminal 4 or 6 Relay Load To terminal 7 or 9 Relay Load 2 2 Load Supply Power Load Supply Power To terminal 4 or 6 Relay Load To terminal 7 or 9 Relay Load 2 2 Load Supp...

Page 41: ...lay Load Load Supply Power Time Simplex 19 20 21 22 23 24 25 26 27 Time Duplex Alarm Relay 2 N C N O 6 Alarm Relay 1 Output Relay 1 L1 L2 N 4 5 7 8 9 N O N C N O 19 20 21 22 23 24 25 26 27 2 Output Relay 2 N O 6 Relay Load To terminal 7 or 9 Relay Load Load Supply Power 2 3 Load Supply Power Load Supply Power Dummy Resistor Dummy Resistor 1 Relay Load Electromechanical relays are rated at 5 Amps 1...

Page 42: ...d 3 Load Supply Power Output 1 1 Customer Supplied Electromechanical relay Customer Supplied Solid State relay Output 1 1 Customer Supplied Electromechanical relay Customer Supplied Solid State relay Output 2 1 Customer Supplied Electromechanical relay Customer Supplied Solid State relay CAUTION Open collector outputs are internally powered at 30 Vdc Connecting an external power supply will damage...

Page 43: ...tion Output See Table 2 6 for relay terminal connections for other Output Algorithm Types Alarm Relay 1 L1 L2 N 4 5 7 8 9 N C N O 2 When the instrument has the Current Output as shown no Alarms are available when using the Time Proportional Duplex or Three Position Step Control Output Algorithms as these outputs require both available relays Electromechanical relays are rated at 5 Amps 120 Vac or ...

Page 44: ... Fast Blo fuses only Figure 2 13 Position Proportional or Three Position Step Control Connections w o Dual Relay Option 19 20 21 Motor Power Supply Close CCW Open CW Control Relay 1 Control Relay 2 L2 N L1 Hot Alarm 2 is available with with this configuration 2 Dual Electromechanical relays are rated at 2 Amps 120 Vac or 240 Vac or 30 Vdc Customer should size fuses accordingly Use Fast Blo fuses o...

Page 45: ...15 RXD TXD RXD RXD 1 2 Use Shielded twisted pair Category 5 STP CAT5 Ethernet cable 2 3 Use Switch rather than Hub to maximize performance 3 3 1 Do not run the communications lines in the same conduit as AC power Correct connections may require the use of an Ethernet cross over cable COMMUNIC ATION MASTER OR SWITCH RXD SHLD 16 RXD 17 TXD 18 TXD 14 SHLD 15 RXD RXD TXD TXD 1 2 Use Shielded twisted p...

Page 46: ...minals for connecting a UDC directly to a PC utilizing a straight through cable UDC Terminal UDC Signal Name RJ45 Socket Pin PC Signal Name Position 14 Shield Shield Shield Position 15 RXD 2 TXD Position 16 RXD 1 TXD Position 17 TXD 6 RXD Position 18 TXD 3 RXD 12 13 _ Auxiliary Load 0 1000 Ω Connect shield to ground at one end only 1 1 Auxiliary Output and Digital Input 2 are mutually exclusive Au...

Page 47: ...A 2 wire Transmitter Using Open Collector Alarm 2 Output 2 Wire Transmitter _ INPUT 1 AUXILIARY OUTPUT 250 Ω 26 27 12 13 Configure AUXOUT OUT Auxiliary Output Calibration ZEROVAL 16383 SPANVAL 16383 If necessary install a zener diode here to reduce voltage at the transmitter A 1N4733 will reduce the voltage at the transmitter to approximately 25 Vdc 1 1 Figure 2 19 Transmitter Power for 4 20 mA 2 ...

Page 48: ...1 shows an overview of the prompt hierarchy as it appears in the controller What s in this section The following topics are covered in this section Table 3 1 Configuration Topics TOPIC See Page 3 1 Overview 36 3 2 Configuration Prompt Hierarchy 37 3 3 Configuration Procedure 39 3 4 Tuning Set Up Group 40 3 5 SP Ramp Set Up Group 44 3 6 Accutune Set Up Group 48 3 7 Algorithm Set Up Group 50 3 8 Out...

Page 49: ...P INP ALG1 MATH K CALC HI CALC LO ALG1 INA ALG1 INB ALG1 INC PCT CO PCT H2 ALG1BIAS OUT ALG OUT ALG RLYSTATE RLY TYPE CUR OUT LOW VAL HIGH VAL CO RANGE MOTOR TI INPUT1 IN1 TYPE XMITTER1 IN1 HIGH IN1 LOW RATIO 1 BIAS IN1 FILTER 1 BURNOUT1 EMISSIV1 INPUT2 IN2 TYPE XMITTER2 IN2 HIGH IN2 LOW RATIO 2 BIAS IN2 FILTER 2 BURNOUT2 EMISSIV2 CONTRL PV SOURC PID SETS SW VALUE LSP S RSP SRC AUTOBIAS SP TRACK P...

Page 50: ...S2 VAL A1S2 H L A1S2 EV A2S1TYPE A2S1 VAL A2S1 H L A2S1 EV A2S2TYPE A2S2 VAL A2S2 H L A2S2 EV AL HYST ALM OUT1 BLOCK DIAGNOST DISPLAY DECIMAL TEMPUNIT PWR FREQ RATIO 2 LANGUAGE CALIB USED FOR FIELD CALIBRATION STATUS VERSION FAILSAFE TESTS 38 UDC3200 Universal Digital Controller Product Manual 12 04 ...

Page 51: ...Function Parameter Function Function Function Upper Display the current value or selection for the first function prompt of the selected Set Up group Lower Display the first Function prompt within that Set Up group Sequentially displays the other function prompts of the Set Up group you have selected Stop at the function prompt that you want to change then proceed to the next step 4 Change the Val...

Page 52: ...ORTIONAL BAND simplex is the percent of the range of the measured variable for which a proportional controller will produce a 100 change in its output GAIN is the ratio of output change over the measured variable change that caused it G 100 PB where PB is the proportional band in If the PB is 20 then the Gain is 5 And at those settings a 3 change in the error signal SP PV will result in a 15 chang...

Page 53: ...T 100 to 100 in output MANUAL RESET is only applicable if you use control algorithm PD WITH MANUAL RESET in the Algorithm Set Up group Because a proportional controller will not necessarily line out at setpoint there will be a deviation offset from setpoint This eliminates the offset and lets the PV line out at setpoint ATTENTION Bias is shown on the lower display PROPBD2 or GAIN 2 0 1 to 9999 or ...

Page 54: ... of RLY TYPE in the Output Algorithm Set Up group SECURITY 0 to 9999 SECURITY CODE The level of keyboard lockout may be changed in the Set Up mode Knowledge of a security code may be required to change from one level to another This configuration should be copied and kept in a secure location NOTE The Security Code is for keyboard entry only and is not available via communications ATTENTION Can on...

Page 55: ...ewed if LOCKOUT is configured for NONE RUN HOLD DISABLE ENABLE RUN HOLD KEY LOCKOUT Allows you to disable the Run Hold key for either SP Ramp or SP Program The Run Hold key is never disabled when used to acknowledge a latched alarm 1 DISABLE ENABLE ATTENTION Can only be viewed if LOCKOUT is configured for NONE SP SEL DISABLE ENABLE SETPOINT SELECT KEY LOCKOUT Allows you to disable the Setpoint Sel...

Page 56: ... initialization the setpoint is set to the current PV value and the Ramp or Rate or Program then starts from this value Function Prompts Table 3 5 SPRAMP Group Function Prompts Function Prompt Lower Display Selections or Range of Setting Upper Display Parameter Definition SP RAMP SP Program must be disabled for SP Ramp prompts to appear SINGLE SETPOINT RAMP Make a selection to enable or disable th...

Page 57: ... ENABLE Current PV value is used as the initial ramp setpoint SP RATE SP Rate operates only when both SP Ramp and SP Programing are in HOLD mode or when both SP Ramp and SP Programming are disabled DISABLE ENABLE SETPOINT RATE Lets you configure a specific rate of change for any local setpoint change DISABLE SETPOINT RATE Disables the setpoint rate option ENABLE SETPOINT RATE Allows the SP rate fe...

Page 58: ...er RAMPUNIT TIME EU MIN EU HR RAMPUNIT Engineering Units for Ramp Segments TIME in hours minutes RATE in Enineering units per minute RATE in Enineering units per hour RECYCLES 0 to 99 recycles Number of Program Recycles SOAK DEV 0 to 99 The number selected will be the PV value in engineering units above or below the setpoint outside of which the timer halts Guaranteed Soak Deviation Value PROG END...

Page 59: ...tpoint Value SEG2TIME 0 99 hours 0 59 minutes Segment 2 Soak Duration SEG3RAMP or SEG3RATE SEG4 SP SEG4TIME SEG5RAMP or SEG5RATE SEG6 SP SEG6TIME SEG7RAMP or SEG7RATE SEG8 SP SEG8TIME SEG9RAMP or SEG9RATE SG10 SP SG10TIME SG11RAMP or SG11RATE SG12 SP SG12TIME Selections are same as above Same as above 12 04 UDC3200 Universal Digital Controller Product Manual 47 ...

Page 60: ...point changes You can select tuning on minimum setpoint changes of 5 up to 15 span Perform SP tuning after you have configured the controller SP Tuning does not operate with the Three Position Step Control algorithm Simplex Tuning is used when a Simplex Control Algorithm is configured and uses the current SP value and alters the output over the Output Limit Range Duplex Tuning is used when a Duple...

Page 61: ...utomatically on both HEAT and COOL sequentially LSP 1 is used for HEAT tuning and LSP 2 is used for COOL tuning To initiate tuning either LSP 1 or LSP 2 must be in use DISABLE DISABLE The current SetPoint is used to derive a single set of blended tuning parameters This tuning is performed over the range of the output limits similar to Simplex Tuning The Tuning Parameters derived are placed into bo...

Page 62: ...control that is best for your process ON OFF ON OFF is the simplest control type The output can be either ON 100 or OFF 0 The Process Variable PV is compared with the setpoint SP to determine the sign of the error ERROR PV SP The ON OFF algorithm operates on the sign of the error signal In Direct Acting Control when the error signal is positive the output is 100 and when the error signal is negati...

Page 63: ...ller s output in proportion to the rate of change of the error The amount of corrective action depends on the value of proportional Gain PID B PID B Unlike the PID A equation the controller gives only an integral response to a setpoint change with no effect on the output due to the gain or rate action and it gives full response to PV changes Otherwise controller action is as described for the PID ...

Page 64: ...ithm selection to POSITON See Subsection 3 8 Refer to the Operation section for motor position displays As a customer configurable option when a second input board is installed the motor slidewire can be connected to the controller The actual slidewire position is then shown on the lower display as POS This value is used for display only It is NOT used in the Three Position Step algorithm To confi...

Page 65: ...ng units except Feedforward F FWRD which operates in percent of output units ATTENTION When the Input C configuration is set to NONE the value of Input C used in the functions is automatically set to 1 0 except for the Summer algorithm where it is set to 0 0 INP ALG1 INPUT ALGORITHM 1 has the following selections from which to choose NONE NONE No algorithm configured See Note 2 Standard feature on...

Page 66: ...Input 2 The following formula applies Alg1 higher of Input A x Ratio A Bias A or Input B x Ratio B Bias B LO SEL See Note 2 INPUT LOW SELECT WITH RATIO AND BIAS This selection specifies the PV or SP as the lower of Input 1 or Input 2 The following formula applies Alg1 lower of Input A x Ratio A Bias A or Input B x Ratio B Bias B MuDIV See Note 1 MULTIPLIER DIVIDER WITH SQUARE ROOT The following fo...

Page 67: ...election if you have a Barber Coleman MacDhui or Bricesco type Zirconium Oxide sensor This algorithm requires a temperature range within the region of 1380 to 2000 F See Note 3 FCC CARBON POTENTIAL FCC Make this selection if you have a Furnace Controls Corp Accucarb type Zirconium Oxide sensor This algorithm requires a temperature range within the region of 1380 F to 2000 F See Note 3 DEW PT DEWPO...

Page 68: ...s if the sensor voltage was at 800 mVdc MATH K 0 001 to 1000 floating WEIGHTED AVERAGE RATIO OR MASS FLOW ORIFICE CONSTANT K FOR MATH SELECTIONS Only applicable for algorithms W AVG or General Math selections MuDIV MULT MuDIV or MULT CALC HI 999 To 9999 Floating in engineering units CALCULATED VARIABLE HIGH SCALING FACTOR FOR INPUT ALGORITHM 1 Used only when either Summer Input Hi Lo or one of the...

Page 69: ...T is only applicable when Dewpoint is selected Enter a value for the percentage of Hydrogen content that is applicable Math Algorithm Notes 1 Calculation ranges for the Math Algorithms are set via CALC HI and CALC LO parameters and are between 999 and 9999 The SP High and Low values SP Range are independent of these settings and can be any value between 999 and 9999 2 The CALC HI and CALC LO value...

Page 70: ...inputs B and C Assign inputs using Engineering units Let Input A DP IN1 in H O Input B T IN2 Bias2 IN2 F 460 R Input C P IN3 Bias3 IN3psig 14 7 psia T 140 F 460 600 R P 30 psig 14 7 44 7 psia Calc 650 0 Calc 0 0 2 f f ref ref Hi Lo Flow in SFCM at Reference Conditions K to be determined next f 2 22049 Example continued on next page PV Q DPf IN3 14 7 x SCFM IN2 460 K2 x 650 0 0 0 x DPf 90 IN3 14 7 ...

Page 71: ...H O IN3 14 7 IN2 460 2 140 F 460 170 F 460 170 F 460 110 F 460 110 F 460 30 psi 14 7 50 psi 14 7 20 psi 14 7 50 psi 14 7 20 psi 14 7 459 539 395 567 415 Flow SFCM DP 45 H O 50 f 2 650 763 559 802 587 DP 90 H O 100 f 2 Temp T R f Summary of Flow Values At Values Conditions Pressure T psia f Reference Conditions 22050 12 04 UDC3200 Universal Digital Controller Product Manual 59 ...

Page 72: ...utput will appear ATTENTION For all Duplex Output forms PID heat parameters apply for controller output greater than 50 PID cool parameters apply for controller output less than 50 TIME TIME SIMPLEX This output algorithm uses Digital Output 1 for Time Proportional Control The output is updated per the Loop sampling rate selection Time Proportional Output has a resolution of 4 44 msec Cycle Time is...

Page 73: ...ing set 1 Relay controls heat current controls cool ATTENTION Other prompts affected OUT RNG TI CUR TIME CURRENT DUPLEX is similar to CUR TI except that current is active for 50 to 100 and time is active for 0 to 50 Relay controls cool current controls heat ATTENTION Other prompts affected OUT RNG OUT RNG CURRENT DUPLEX RANGE ALGORITHM Used with Output Algorithm selections CUR D CUR TI or TI CUR 5...

Page 74: ...ut 2 de energized 1ON 2OF Output 1 energized Output 2 de energized 1OF 2ON Output 1 de energized Output 2 energized 1ON 2ON Output 1 energized Output 2 energized RLY TYPE RELAY CYCLE TIME INCREMENT selection is used only for Time Simplex and Duplex output configurations This configuration sets the increment size of the relay cycle times in the Tuning and Tuning 2 Set Up groups MECHAN ELECTROMECHAN...

Page 75: ... a value in percent and can be any value between 5 and 105 However keep in mind that relay output types can only be scaled 0 to 100 HIGH VAL High Scale Value within the range of the selected variable to represent the maximum output 20 mA CURRENT OUTPUT HIGH SCALING FACTOR Used only when CUR OUT is any selection other than DISABLE This is a value in engineering units used to represent all CUR OUT p...

Page 76: ... Thermocouple E TC H E Thermocouple High E TC L E Thermocouple Low J TC H J Thermocouple High J TC M J Thermocouple Med J TC L J Thermocouple Low K TC H K Thermocouple High K TC M K Thermocouple Med K TC L K Thermocouple Low NNM H Ni Ni Moly Thermocouple High NNM L Ni Ni Moly Thermocouple Low NIC H Nicrosil Nisil Thermocouple High NIC L Nicrosil Nisil Thermocouple Low R TC R Thermocouple S TC S Th...

Page 77: ...n only be configured for linear or square root transmitter characterization Scale the 1 input signal to the display value you want for 100 EXAMPLE Process Variable Flow Range of Flow 0 to 250 Liters Minute Actuation Input 1 4 to 20 mA Characterization XMITTER LINEAR Set IN1 HI display value to 250 Set IN1 LO display value to 0 Then 20 mA 250 Liters Minute and 4 mA 0 Liters Minute ATTENTION The con...

Page 78: ...ontrol mode and adjusts the controller output signal in response to the full scale Input 1 signal developed by the Burnout circuitry DOWN DOWNSCALE BURNOUT will force the Input 1 signal to the lower range value when the sensor fails Diagnostic message IN1 FAIL intermittently flashed on the lower display The controller remains in Automatic control mode and adjusts the controller output signal in re...

Page 79: ...0 01 to 1 00 EMISSIVITY is a correction factor applied to the Radiamatic input signal that is the ratio of the actual energy emitted from the target to the energy which would be emitted if the target were a perfect radiator Available only for Radiamatic inputs 12 04 UDC3200 Universal Digital Controller Product Manual 67 ...

Page 80: ... to use for Input 2 DISABLE Disables Input B TC B Thermocouple E TC H E Thermocouple High E TC L E Thermocouple Low J TC H J Thermocouple High J TC M J Thermocouple Med J TC L J Thermocouple Low K TC H K Thermocouple High K TC M K Thermocouple Med K TC L K Thermocouple Low NNM H Ni Ni Moly Thermocouple High NNM L Ni Ni Moly Thermocouple Low NIC H Nicrosil Nisil Thermocouple High NIC L Nicrosil Nis...

Page 81: ...g units INPUT 2 LOW RANGE VALUE in engineering units is displayed for all inputs but can only be configured for linear or square root transmitter characterization See the example in IN1 HI RATIO 2 20 00 to 20 00 Floats to 3 decimal places RATIO ON INPUT 2 Select the Ratio value you want on Input 1 BIAS IN2 999 to 9999 in engineering units BIAS ON INPUT 2 Bias is used to compensate the input for dr...

Page 82: ...nal developed by the Burnout circuitry NO FS NO FAILSAFE This selection does not provide input failure detection and should only be used when a thermocouple input is connected to another instrument which supplies the Burnout current For this selection no burnout signal is sent to the sensor ATTENTION For Burnout to function properly on a 0 20 mA input type or a 0 5V type that uses a dropping resis...

Page 83: ...SETS This selection lets you choose one or two sets of tuning constants gain rate and reset NOTE The Tuning Group is automatically configured to have two PID sets when a Duplex Control Algorithm is configured 1 ONLY ONE SET ONLY Only one set of tuning parameters is available Configure the values for Gain proportional band Rate Reset Time and Cycle Time if time proportional is used 2KEYBD TWO SETS ...

Page 84: ...eset and Cycle When the setpoint is LESS than the value set at prompt SW VALUE the controller will use Gain 2 Rate 2 Reset 2 and Cycle 2 ATTENTION Other prompts affected SW VALUE SW VALUE Value in engineering units within PV or SP range limits AUTOMATIC SWITCHOVER VALUE This is the value of Process Variable or Setpoint at which the controller will switch from Tuning Constant Set 2 to Set 1 ATTENTI...

Page 85: ...nt can be configured to track either PV or RSP as listed below Not configurable when Auto Bias is set ATTENTION For selections other than NONE LSP is stored in nonvolatile memory only when there is a mode change i e when switching from RSP to LSP or from Manual to Automatic If power is lost then the current LSP value is also lost NONE NO TRACKING If local setpoint tracking is not configured the LS...

Page 86: ...en the unit goes into FAILSAFE it will go to manual mode motor will be driven to the configured failsafe position SP HiLIM Note 4 0 to 100 of PV span in engineering units SETPOINT HIGH LIMIT This selection prevents the local and remote setpoints from going above the value selected here The setting must be equal or less than the upper range of the PV SP LoLIM Note 4 0 to 100 of PV span in engineeri...

Page 87: ...types I Hi LIM Note 5 Within the range of the output limits HIGH RESET LIMIT This is the highest value of output beyond which you do not want reset action to occur I Lo LIM Note 5 Within the range of the output limits LOW RESET LIMIT This is the lowest value of output beyond which you do not want reset action to occur DROPOFF Note 5 5 to 105 of output CONTROLLER DROPOFF VALUE Output value below wh...

Page 88: ...l 0 PCT 100 PCT THREE POSITION STEP FAILSAFE OUTPUT 0 PCT Motor goes to closed position 100 PCT Motor goes to open position SW FAIL 0 PCT 100 PCT Position Proportional motor position when slidewire fails 0 PCT Motor goes to closed position 100 PCT Motor goes to open position ATTENTION PWR OUT must be configured for FSAFE MAN OUT 0 to 100 POWER UP PRESET MANUAL OUTPUT At power up the controller wil...

Page 89: ...h repeat of the proportional action by reset NOTE 1 Does not apply to Three Position Step Control NOTE 2 If controller is in Manual mode when a failure occurs then the output will maintain its value NOTE 3 These selections appear when A Control Algorithm is selected for 3PSTEP B Control Algorithm is selected for PD MR and Output Algorithm is selected for Position Proportional NOTE 4 The local setp...

Page 90: ...tion provides an mA output representing one of several control parameters The display for auxiliary output viewing will be in engineering units for all but output Output will be displayed in percent ATTENTION Other prompts affected by these selections 4mA VAL and 20mA VAL ATTENTION Output cannot be configured when Three Position Step Control is used DISABLE NO AUXILIARY OUTPUT INPUT 1 INPUT 1 This...

Page 91: ...0 F which is 7 5 of the Deviation Range so Auxiliary Output 50 7 5 42 5 OUTPUT OUTPUT Represents the displayed controller output in percent Cannot be used with Three Position Step Control SP SETPOINT Represents the value of the setpoint currently in use LSP1 LSP2 LSP3 RSP or CSP and is shown in the same units as those used by the PV LSP 1 LOCAL SETPOINT ONE Auxiliary output represents Local Setpoi...

Page 92: ...y output types can only be scaled 0 to 100 DIG INP1 DIGITAL INPUT 1 SELECTIONS All selections are available for Input 1 The controller returns to its original state when contact opens except when overruled by the keyboard NONE NO DIGITAL INPUT SELECTIONS TO MAN TO MANUAL Contact closure puts the affected loop into manual mode Contact open returns controller to former mode TO LSP TO LOCAL SETPOINT ...

Page 93: ...ESET Contact closure resets SP Program back to the beginning of the first segment in the program and places the program in the HOLD mode Program cycle number is not affected Reopening switch has no effect This selection applies to either loop ATTENTION Once the last segment of the setpoint program has timed out the controller enters the mode of action specified in the configuration data and the pr...

Page 94: ...t closure forces the setpoint to the current PV value Opening the contact has no effect TRACK OUTPUT TRACKS INPUT 2 Contact closure allows Output to track Input 2 While the switch is open the output is in accordance with its pre defined functionality When the switch is closed the output value in percent will track the Input 2 percent of range value When the switch is reopened the output will start...

Page 95: ... When switch opens PV resumes DIG 1COMB DIGITAL INPUT 1 COMBINATION SELECTIONS This selection allows the specified function to occur in addition to the one chosen for DIG IN 1 DISABLE DISABLE Disables combination function PID2 PLUS PID2 Contact closure selects PID Set 2 TO DIR PLUS DIRECT ACTION Contact closure selects direct controller action TO SP2 PLUS SETPOINT 2 Contact closure puts the contro...

Page 96: ... Prompts Function Prompt Lower Display Selections or Range of Setting Upper Display Parameter Definition Com ADDR 1 to 99 COMMUNICATIONS STATION ADDRESS This is a number that is assigned to a controller that is to be used with the communications option This number will be its address ComSTATE COMMUNICATIONS SELECTION DISABLE DISABLE Disables RS 485 communications option MODBUS MODBUS Enables RS 48...

Page 97: ... be before the controller sheds from communications Each period equals 1 3 seconds 0 equals No shed Note If ComSTATE is set to MODBUS or MB3K and if SHEDENAB is set to DISABL Shed Time will not be configurable SHEDMODE SHED CONTROLLER MODE AND OUTPUT LEVEL Determines the mode of local control you want when the controller is shed from the communications link LAST LAST SAME MODE AND OUTPUT The contr...

Page 98: ...s in Engineering Units LOOPBACK LOCAL LOOPBACK tests the RS 485 communications port It is not used for any other communications port DISABLE DISABLE Disables the Loopback test ENABLE ENABLE Allows loopback test The instrument goes into Loopback mode in which it sends and receives its own message The instrument displays PASS or FAIL status in the upper display and LOOPBACK in the lower display whil...

Page 99: ...ion Prompts Function Prompt Lower Display Selections or Range of Setting Upper Display Parameter Definition A1S1 VAL Value in engineering units ALARM 1 SETPOINT 1 VALUE This is the value at which you want the alarm type chosen in prompt A1S1TYPE to actuate The value depends on what the setpoint has been configured to represent No setpoint is required for alarms configured for Communications SHED F...

Page 100: ...MOCOUPLE WARNING NOTE 5 THERMOCOUPLE FAIL NOTE 6 PV HOLD ATTENTION NOTE 1 When the controller is configured for Three Position Step Control alarms set for Output will not function NOTE 2 Alarm 1 is not available if the Timer is enabled because Alarm 1 is dedicated to Timer output NOTE 3 This Deviation Alarm is based upon deviation from the 2nd Local Setpoint or Remote SP regardless of whichever SP...

Page 101: ...nabled in the Options Group for the alarm to function properly A1S1 H L If Setpoint Programming is disabled or if the Alarm Type is not configured for Event On Off ALARM 1 SETPOINT 1 STATE Select whether you want the alarm type chosen in prompt A1S1TYPE to alarm High or Low HIGH LOW HIGH ALARM LOW ALARM A1S1 EV If Setpoint Programming is enabled and if the Alarm Type is configured for Event On Off...

Page 102: ...as A1S1 EV A2S2TYPE Same as A1S1 TYPE ALARM 2 SETPOINT 2 TYPE Select what you want Setpoint 2 of Alarm 2 to represent The selections are the same as A1S1TYPE ATTENTION Not applicable with Relay Duplex or Position Proportional output types unless using Dual Relay PWA A2S2 H L HIGH LOW ALARM 2 SETPOINT 2 STATE Same as A1S1 H L A2S2 EV BEGIN END ALARM 2 SEGMENT EVENT 2 Same as A1S1 EV ALHYST 0 0 to 1...

Page 103: ...SABLE ALARM 1 ALARM 2 ALARM12 DISABLE Disables blocking ALARM 1 Blocks alarm 1 only ALARM 2 Blocks alarm 2 only ALARM12 Blocks both alarms ATTENTION When enabled on power up or initial enabling via configuration the alarm will not activate unless the parameter being monitored has not been in an alarm condition for a minimum of one control cycle 167 ms DIAGNOST DIAGNOSTIC Monitors the Current Outpu...

Page 104: ... shown TEMP UNIT TEMPERATURE UNITS This selection will affect the indication and operation DEG F DEG F Degrees Fahrenheit Degrees F Annunciator lighted DEG C DEG C Degrees Centigrade Degrees C Annunciator lighted NONE NONE No temperature annunciators lighted Upper and Lower Displays will show temperature in Degrees Fahrenheit when inputs are configured for Thermocouple or RTD types PWR FREQ 60 HZ ...

Page 105: ...Display Definition ENABLE ENABLE Allows the Ratio for Input 2 to be set through the keyboard LANGUAGE ENGLISH FRENCH GERMAN SPANISH ITALIAN LANGUAGE This selection designates the prompt language ENGLISH FRENCH GERMAN SPANISH ITALIAN 12 04 UDC3200 Universal Digital Controller Product Manual 93 ...

Page 106: ... __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ PID A DISABLE 0 01 KEY TI REM NONE 1 0 INPUT 1 INPUT 2 NONE 0 000 0 200 NOTE 1 1OF 2ON MECHAN 30 DISABLE 4 20mA 0 0 100 0 SP RAMP SP RAMP TIME MIN FINAL SP SP RATE EU H...

Page 107: ... __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ NONE 90 HIGH NONE 10 LOW NONE 95 HIGH NONE 5 LOW 0 1 NoLATCH DISABLE DISABLE OPTIONS AUX OUT CO RANGE LOW VAL HIGH VAL DIG INP1 DIG1COMB DIG INP2 DIG2COMB __________ __________ __________ __________ __________ __________ __________ __________ DISABLE 4 20m...

Page 108: ...Interface 97 4 3 Entering A Security Code 97 4 4 Lockout Feature 98 4 5 Monitoring The Controller 100 4 6 Start Up Procedure for Operation 103 4 7 Control Modes 105 4 8 Setpoints 106 4 9 Timer 107 4 10 Accutune 109 4 11 Fuzzy Overshoot Suppression 116 4 12 Using Two Sets Of Tuning Constants 116 4 13 Alarm Setpoints 118 4 14 Three Position Step Control Algorithm 120 4 15 Setting A Failsafe Output V...

Page 109: ...ntroller leaves the factory it has a security code of 0 which permits changing from one lockout level to another without entering any other code number Procedure If you require the use of a security code select a number from 0001 to 9999 and enter it when the lockout level is configured as NONE Thereafter that selected number must be used to change the lockout level from something other than NONE ...

Page 110: ... functions or parameters by unauthorized personnel Lockout levels There are different levels of Lockout depending on the level of security required These levels are NONE No Lockout All groups Read Write CALIB Calibration prompts are deleted from the Setup List CONFIG Timer Tuning SP Ramp and Accutune are Read Write All other Setup are Read only Calibration Group is not available VIEW Timer Tuning ...

Page 111: ...isable the Auto Manual key at configuration Set Up group prompt Tuning function prompt AUTOMA SP Select SP Select SP Select Key you can disable the Set Point Select function key at configuration Set Up group prompt Tuning function prompt SP SEL See Subsection 3 4 Tuning Parameters Set Up Group prompts to enable or disable these keys Key error When a key is pressed and the prompt Key Error appears ...

Page 112: ...on of the control relays DI 1 2 A visual indication of each Digital Input A or MAN A visual indication of the mode of the controller A Automatic Mode MAN Manual Mode None F or C A visual indication of the temperature units None No temperature unit annunciator F Degrees Fahrenheit C Degrees Celsius A visual Lamp to indicate when the lower display is showing the Active Setpoint Local 1 Local 2 Local...

Page 113: ...TIME REMAINING Time remaining on the Timer in Hours Minutes The O is a rotating clock face RAMPXXXM SETPOINT RAMP TIME Time remaining in the Setpoint Ramp in minutes SPN XXXX SETPOINT NOW Current Setpoint when SP Rate is enabled The SP XXXX display shows the target or final setpoint value XXRAHR MN RAMP SEGMENT NUMBER AND TIME REMAINING Set Point Programming display XX is the current segment numbe...

Page 114: ...ration or input value is outside of Out of Range limits SW FAIL Slidewire input failure Position Proportional Control automatically switched to Three Position Step Control CONF ERR Configuration Errors Low limit greater than high limit for PV SP Reset or Output SOOTING Carbon Potential Problem Percent Carbon outside of sooting boundary IN1 RNG Input 1 Out of Range Input is outside of the High or L...

Page 115: ...2 RSP Source INPUT A INPUT B INPUT C INPUT ALGORITHM 1 FEEDFORWARD INPUT A ONLY To RSP SP Source SP PV Remote SP Local SP LSP1 LSP2 LSP3 To RSP To RSP CONTROL ALGORITHM OUTPUT FEEDFO RWARD SUMMER OR MULTIPLIER Manual Mode Output To Final Control Element In Alg1 Input 1 Input 2 Output 1 Input 1 Input 2 Output 1 Input 1 Input 2 Output 1 Figure 4 2 Functional Overview Block Diagram of the UDC3200 Con...

Page 116: ...t the local setpoint to the value at which you want the process variable maintained The local setpoint cannot be changed if the Setpoint Ramp function is running 4 Select Automatic Mode Man Auto Man Auto Man Auto Until A indicator is ON The controller is in Automatic mode The controller will automatically adjust the output to maintain the process variable at setpoint 5 Tune the Controller Setup Se...

Page 117: ...put to maintain the PV at the desired value In this mode you can adjust the setpoint See Subsection 4 8 Setpoints AUTOMATIC with REMOTE SETPOINT optional In automatic remote mode the controller operates from the setpoint measured at the remote setpoint input Adjustments are available to ratio this input and add a constant bias before it is applied to the control equation See Subsection 3 9 Input 1...

Page 118: ...cted the transfer from automatic local to automatic remote or from manual remote to automatic remote adjusts the bias based on the local setpoint such that Bias LSP RSP Input x R Automatic Remote Setpoint to Manual or Auto Local Setpoint If configured for local setpoint tracking RSP when the controller transfers out of remote setpoint the last value of the remote setpoint is inserted into the loca...

Page 119: ...tching between setpoints You can switch Local and Remote setpoints or between two Local setpoints when configured ATTENTION The REMOTE SETPOINT value cannot be changed at the keyboard Table 4 9 Procedure for Switching Between Setpoints Step Operation Press Result 1 Select the Setpoint SP Select SP Select SP Select To switch between the Three Local Setpoints and or the Remote Setpoint ATTENTION KEY...

Page 120: ...es and seconds A TIMER FUNCTION START has been selected KEY or AL2 A TIMER display has been selected Time remaining or Elapsed time A timer increment selected Timer reset selected Refer to Subsection 3 7 Algorithm Set Up Group for details Viewing Times The times are viewed on the lower display as follows TIME REMAINING will show as a decreasing Hrs Min value HH MM or Min Sec value MM SS plus a cou...

Page 121: ... and single integrating processes This autotuning method is initiated on demand typically at initial start up There are no other requirements necessary such as prior knowledge to the process dynamics or initial or post tune process line out to setpoint or manual output Also the setpoint value is not required to change in order to initiate the tuning process but the controller must be in the Automa...

Page 122: ...Fuzzy tune is enabled it will work to suppress or eliminate any overshoot that may occur as a result of the calculated tuning parameters as the PV approaches the setpoint This selection is best suited for processes with a single lag or for those that do not have any appreciable deadtime FUZZY tuning does not work well for processes that have appreciable deadtime The Accutune III tuning process wil...

Page 123: ...Duplex Heat Cool control The controller must be configured to have two local setpoints unless Blended Tuning is desired see below See Subsection 3 11 Control Set Up Group for details on configuring two local setpoints During tuning the Accutune III process assumes that Local Setpoint 1 will cause a Heating demand output above 50 and the tuning parameters calculated for that setpoint are automatica...

Page 124: ... within the Heat Zone output above 50 3 Configure LSP2 Lower Display Lower Display Lower Display Until 2SP Local Setpoint 2 shows in the lower display 4 or Until LSP2 is a value within the Cool Zone output below 50 5 Switch to Automatic Mode Man Auto Man Auto Man Auto Until the A indicator is lighted on controllers with Manual option 6 Show Tuning Prompt Lower Display Lower Display Lower Display U...

Page 125: ...is lighted on controllers with Manual option 4 Show Tuning Prompt Lower Display Lower Display Lower Display Until TUNE OFF is shown on lower display 5 Initiate Tuning Select DO SLOW or DO FAST in lower display 6 Tuning in operation Lower Display Lower Display Lower Display Upper display will show a T as long as ACCUTUNE process is operating When process completes tuning parameters are calculated a...

Page 126: ...L TUNE for Cool side of Duplex Control Step Operation Press Result 1 Configure LSP2 Lower Display Lower Display Lower Display Until 2SP Local Setpoint 2 shows in the lower display 2 or Until LSP2 is a value within the Cool Zone output below 50 3 Switch to Automatic Mode Man Auto Man Auto Man Auto Until the A indicator is lighted on controllers with Manual option 4 Show Tuning Prompt Lower Display ...

Page 127: ...LURE Autotune has aborted because an illegal value of GAIN RATE or reset was calculated Illegal Values try Accutune again untunable process contact local application engineer ABORT CURRENT ACCUTUNE PROCESS ABORTED caused by the following conditions a Operator changed to Manual mode b Digital Input detected c In Heat region of output and a Cool output calculated or vice versa Try Accutune again SP2...

Page 128: ...controller response action as necessary to avoid an overshoot There is no change to the PID algorithm and the fuzzy logic does not alter the PID tuning parameters This feature can be independently Enabled or Disabled as required by the application to work with the Accutune algorithm Fuzzy Tune should not be enabled for processes that have an appreciable amount of deadtime Configuration To configur...

Page 129: ... selectable 2PV SW 2 sets auto switch at PV value 2SP SW 2 sets auto switch at SP value 4 Set Tuning Values for Each Set Refer to TUNING Set up group subsection 3 4 and set the following tuning parameters PB or GAIN RATE MIN RSET MIN or RSET RPM CYC SEC or CYC SX3 PB2 or GAIN2 RATE2MIN RSET2MIN or RSET2RPM CYC2SEC or CYC2SX3 PIDSET1 will be used when PV or SP whichever is selected is greater than ...

Page 130: ...nts Introduction An alarm consists of a relay contact and an operator interface indication The alarm relay is de energized if setpoint 1 or setpoint 2 is exceeded The alarm relay is energized when the monitored value goes into the allowed region by more than the hysteresis The relay contacts can be wired for normally open NO energized or normally closed NC de energized using internal jumper placem...

Page 131: ...n EVENTS EV ON EV OFF value Event Segment Number PV RATE OF CHANGE PVRATE The amount of PV change in one minute in engineering units LOOP BREAK ALARMS BREAK The timer value may be changed only for controllers configured for ON OFF control Lower Display A1S1 VAL Alarm 1 Setpoint 1 Value A1S2 VAL Alarm 1 Setpoint 2 Value A2S1 VAL Alarm 2 Setpoint 1 Value A2S2 VAL Alarm 2 Setpoint 2 Value NOTES With ...

Page 132: ...his output indication is only accurate to a few percent it is corrected each time the controller drives the motor to one of its stops 0 or 100 It avoids all the control problems associated with the feedback slidewire wear dirt and noise When operating in this algorithm the output display is shown to the nearest percent that is no decimal See Motor Travel Time the time it takes the motor to travel ...

Page 133: ...p Setup Setup Until you see Upper Display SET Lower Display CONTROL 2 Select Failsafe Function Prompt Function Function Function You will see Upper Display range within the range of the Output 0 to 100 for all output types except Three Position Step Three Position Step 0 motor goes to closed position 100 motor goes to open position Lower Display F SAFE 3 Select a value or To select a failsafe outp...

Page 134: ... Display Lower Display Lower Display Lower Display At power up the output will go to the value set 4 17 Setpoint Rate Ramp Program Overview Introduction The Setpoint Ramp configuration group lets you enable and configure any of the following SP RATE a specific rate of change for any local setpoint change Subsection 4 18 SP RAMP a single setpoint ramp that occurs between the current local setpoint ...

Page 135: ...e original setpoint to the target setpoint at the rate specified The current setpoint value is shown as SPn XXXX on the lower display while the target setpoint is shown as SP XXXX on the lower display Power outages If power is lost before the target setpoint is reached upon power recovery the controller powers up with Sn Current PV value and it automatically Restarts from Sn current PV value up to...

Page 136: ... SP value 4 Hold Run the Ramp Run Hold Run Hold Run Hold This holds the ramp at the current setpoint value Press again to continue 5 View the remaining ramp time Until you see Upper Display PV value Lower Display RAMPXXXM time remaining in minutes 6 End the Ramp Lower Display Lower Display Lower Display When the final setpoint is reached R changes to H in the upper display and the controller opera...

Page 137: ...m is to start and stop Review program data and configuration While the procedure for programming is straightforward and aided by prompts we suggest you read Program Contents Table 4 24 lists the program contents and an explanation of each to aid you in configuration Then refer to Subsection 3 5 Configuration to do the setpoint program Make sure SPRAMP is disabled Fill out the worksheet Refer to th...

Page 138: ...n enabled this selection allows you to reset the program via the keyboard to the beginning of the program KEYRESET RERUN Rerun current segment When enabled this selection allows you to reset the program via the keyboard to the beginning of the current segment HOTSTART Hot Start This function determines whether LSP1 or PV is used as the setpoint when the program is initially changed from HOLD to RU...

Page 139: ...ithin the setpoint high and low range limits in engineering units Soak time is the duration of the soak and is determined in TIME Hours Minutes Range 0 99 hr 59 min SOAK DEV Guaranteed soak All soak segments can have a deviation value of from 0 to 99 specified by SOK DEV which guarantees the deviation value for that segment Guaranteed soak deviation values greater than zero guarantee that the soak...

Page 140: ...g 1 SEG4TIME Soak Time 4 1 hr END SEG End Seg 12 SEG5RAMP Ramp Time 5 1 hr 30 min RAMP UNIT Engr Unit for Ramp TIME SEG6 SP Soak SP 6 250 RECYCLES Number of Recycles 2 SEG6TIME Soak Time 6 3 hr 0 min SOAK DEV Deviation Value 0 SEG7RAMP Ramp Time 7 2 hr 30 min PROG END Controller Status LAST SP SEG8 SP Soak SP 8 500 STATE Controller State at end HOLD SEG8TIME Soak Time 8 0 hr 30 min KEYRESET Reset ...

Page 141: ... End Seg SEG5RAMP Ramp Time 5 RAMPUNIT Engr Unit for Ramp SEG6 SP Soak SP 6 RECYCLES Number of Recycles SEG6TIME Soak Time 6 SOAK DEV Deviation Value SEG7RAMP Ramp Time 7 PROG END Controller Status SEG8 SP Soak SP 8 STATE Controller State at end SEG8TIME Soak Time 8 KEYRESET Reset SP Program SEG9RAMP Ramp Time 9 HOT START PV Hot Start Program Initialization or power up in SPP SG10 SP Soak SP 10 SE...

Page 142: ...s the setpoint program R appears in the upper display indicating that the program is running Hold State Run Hold Run Hold Run Hold Holds the setpoint program H appears in the upper display indicating that the program is in the HOLD state The setpoint holds at the current setpoint External Hold If one of the Digital Inputs is programmed for the HOLD function then contact closure places the controll...

Page 143: ...the setpoint value prior to the beginning of the setpoint program The program is placed in hold at the beginning The mode will be as configured under PWR UP in the CONTROL group Digital input remote switch operation Program can be placed in RUN HOLD RERUN or BEGIN state through a remote dry contact connected to optional digital input terminals as follows RUN contact closure places Program in RUN s...

Page 144: ...ve the accuracy of the Controller if necessary for a particular application CAUTION The field calibration will be lost if a change in input type configuration is implemented at a later time The original factory calibration data remains available for later use after a field calibration is done See subsection 5 6 if you want to restore factory calibration values What s in this section The following ...

Page 145: ...equivalents for 0 and 100 range values from Table 5 1 Use these values when calibrating your controller Table 5 1 Voltage Milliamp and Resistance Equivalents for Input Range Values PV Input Range Range Values Sensor Type F C 0 100 Thermocouples per ITS 90 B 0 to 3300 18 to 1816 0 100 mV 13 769 mV E TC H 454 to 1832 270 to 1000 9 835 mV 76 373 mV E TC L 200 to 1100 129 to 593 6 472 mV 44 455 mV J T...

Page 146: ...s 156 910 ohms 658 578 ohms 1646 445 ohms Linear Milliamps 4 to 20 mA 0 to 20 mA 4 00 mA 0 00 mA 20 00 mA 20 00 mA Millivolts 0 to 10 mV 0 to 50 mV 0 to 100 mV 0 00 mV 0 00 mV 0 00 mV 10 00 mV 50 00 mV 100 00 mV Volts 1 to 5 Volts 0 to 5 Volts 0 to 10 Volts 1 00 Volts 0 00 Volts 0 00 Volts 5 00 Volts 5 00 Volts 10 00 Volts Carbon Oxygen 0 to 1250 mV 30 to 510 mV 0 00 mV 30 00 mV 1250 00 mV 510 00 ...

Page 147: ...on wire that corresponds with the type of thermocouple that will be used with the controller input Two insulated copper leads for connecting the thermocouple extension wire from the ice baths to the mV source Two containers of crushed ice A calibrating device with at least 0 02 accuracy for use as a signal source such as a millivolt source Thermocouple extension wire that corresponds with the type...

Page 148: ...opper leads to the calibrator 2 Connect a length of thermocouple extension wire to the end of each copper lead and insert the junction points into the ice bath 3 Connect the thermocouple extension wires to the terminals for Input 1 See Figure 5 2 _ Millivolt Source Ice Bath Copper Leads Thermocouple Extension Wire XXXX 26 27 25 23 24 22 Input 1 Input 2 Figure 5 2 Wiring Connections for Thermocoupl...

Page 149: ...ire _ 26 27 25 23 24 22 Input 1 Input 2 Figure 5 3 Wiring Connections for Thermocouple Inputs Using Thermocouple Source 5 4 3 RTD Inputs Refer to Figure 5 4 and wire the controller according to the procedure given in Table 5 5 Table 5 5 Set Up Wiring Procedure for RTD Inputs Step Action 1 Connect the copper leads from the calibrator to the Input 1 terminals as shown in Figure 5 4 XXXX Decade Resis...

Page 150: ...5 2 Place current voltage source at zero before switching on 3 Do not switch current voltage source ON OFF while connected to the instrument ATTENTION For Radiamatic inputs only set Emissivity value to 1 0 See Subsection 3 9 Configuration Set Up prompt INPUT 1 function prompt EMISSIV 1 Subsection 3 10 Configuration Set Up prompt INPUT 2 function prompt EMISSIV 2 XXXX Millivolt or Volt Source _ 26 ...

Page 151: ...5 23 24 _ 22 Input 1 Input 2 Figure 5 6 Wiring Connections for 0 to 10 Volts 5 4 6 Milliamperes Refer to Figure 5 5 and wire the controller according to the procedure given in Table 5 6 Table 5 8 Set Up Wiring Procedure for Milliampere Inputs Step Action 1 Connect the copper leads from the calibrator to the Input 1 terminals as shown in Figure 5 7 2 Place current source at zero before switching on...

Page 152: ...Procedure Step Operation Press Result 1 Enter Calibration Mode Setup Setup until you see Upper Display CALIB Lower Display INPUTn n 1 or 2 You will see Upper Display DISABLE Lower Display CAL INn n 1 or 2 or The calibration sequence is enabled and you will see Upper Display BEGIN Lower Display CAL INn n 1 or 2 At the completion of the sequence the selection automatically reverts to disable 2 Calib...

Page 153: ...tly affected by the accuracy of this value It is recommended that this value not be changed under normal circumstances 5 Exit the Calibration Mode Function Function Function then The controller stores the calibration constants and exits the calibration mode Lower Display Lower Display Lower Display 4 5 6 Restore Input Factory Calibration Introduction The factory calibration constants for all the i...

Page 154: ...read only No other parameters can be viewed Lower Display LOCKOUT or Until NONE is in the upper display 2 Enter INPUT Setup Group Setup Setup until you see Upper Display SET UP Lower Display INPUT n n 1 or 2 Function Function Function until you see Upper Display the current selection Lower Display INn TYPE n 1 or 2 or to change the current selection to another selection 3 Scroll through Functions ...

Page 155: ...s section TOPIC See Page 6 1 Overview 143 6 2 Current Output Calibration 6 3 Auxiliary Output Calibration 6 4 Position Proportional and Three Position Step Output Calibration 148 6 5 Restore Output Factory Calibration 144 146 151 WARNING SHOCK HAZARD OUTPUT CALIBRATION MAY REQUIRE ACCESS TO HAZARDOUS LIVE CIRCUITS AND SHOULD ONLY BE PERFORMED BY QUALIFIED SERVICE PERSONNEL MORE THAN ONE SWITCH MAY...

Page 156: ...ction 3 8 for details Equipment Needed You will need a standard shop type milliammeter with whatever accuracy is required capable of measuring 0 to 20 milliamps Calibrator Connections Refer to Figure 6 1 and wire the controller according to the procedure given in Table 6 1 Table 6 1 Set Up Wiring Procedure for Current Output Step Action 1 Apply power and allow the controller to warm up 30 minutes ...

Page 157: ...put is read on the milliammeter use the values shown below depending on the action of your controller Normally this will be the setting that produces 4 mA 3 Calibrate 100 Function Function Function This stores the 0 value and you will see Upper Display A Value Lower Display SPAN VAL or Until the desired 100 output is read on the milliammeter use the values shown below depending on the action of yo...

Page 158: ...E configuration in Sub section 3 12 for details Equipment Needed You will need a calibrating device with whatever accuracy is required capable of measuring 0 to 20 mA Calibrator Connections Refer to Figure 6 2 and wire the controller according to the procedure given in Table 6 3 Table 6 3 Set Up Wiring Procedure for Auxiliary Output Step Action 1 Apply power and allow the controller to warm up 30 ...

Page 159: ...Display A Value Lower Display ZERO VAL or until the desired 0 output is read on the milliammeter Normally this will be the setting that produces 4 mA 3 Calibrate 100 Function Function Function To store the 0 value you will see Upper Display A Value Lower Display SPAN VAL or until the desired 100 output is read on the milliammeter Normally this will be the setting that produces 20 mA 4 Function Fun...

Page 160: ...ctions Procedure The procedure for calibrating the Three Position Step control output is listed in Table 6 5 For Three Position Step Control 3Pstep these prompts only appear when SLIDEW is selected in the INPUT 2 Setup group For Position Proportional Control the Output algorithm must also be configured for POSITON Make sure LOCKOUT in Tuning Set Up group is set to NONE See Subsection 3 4 ATTENTION...

Page 161: ...nual calibration Upper Display DO AUTO or DO MAN Lower Display POS PROP If you select Then DO AUTO go to Step 3 DO MAN go to Step 5 ATTENTION When calibration is terminated this selection reverts to DISABL 3 DO AUTO Set 0 value Function Function Function The decrement relay is turned on to move the motor to 0 position Upper Display counts of slidewire feedback 0 3000 Lower Display ZERO VAL When th...

Page 162: ...alue in counts Lower Display SPAN VAL or until the desired span value is reached in the upper display Upper Display the desired span calibration value Lower Display SPAN VAL For manual calibration the motor does not move from its position prior to the start of Position Proportional calibration 7 Exit the Calibration Mode Function Function Function The controller will store the 100 value Lower Disp...

Page 163: ...splay TUNING Function Function Function Until you see Upper Display one of the following NONE all parameters are read write CALIB all parameters are read write except Calibration CONF configuration parameters are Read Only no writes permitted VIEW Tuning and Setpoint Ramp parameters are read write No other parameters can be viewed ALL Tuning and Setpoint Ramp parameters are available for read only...

Page 164: ...al range selection Lower Display CO RANGE 4 Return to Normal Operation Lower Display Lower Display Lower Display to return to Normal operating mode The factory calibration will be restored If the problem is not corrected contact the Honeywell Technical Assistance Center at 1 800 423 9883 USA and Canada 152 UDC3200 Universal Digital Controller Product Manual 12 04 ...

Page 165: ...ollowing topics are covered in this section TOPIC See Page 7 1 Overview 153 7 2 Troubleshooting Aids Overall Error Messages Controller Failure Symptoms Customer Support Determining the Software Version Number 7 3 Power up Tests 156 7 4 Status Tests 156 7 5 Background Tests 157 7 6 Controller Failure Symptoms 7 7 Troubleshooting Procedures Power Failure Current Proportional Output Failure Time Prop...

Page 166: ...en if necessary direct your questions to the local sales office Hardware and software related problems Use the troubleshooting error message prompts and controller failure symptoms to identify typical failures which may occur in the controller Follow the troubleshooting procedures to correct them 7 2 Troubleshooting Aids Overall error messages An error message can occur At power up See Subsection ...

Page 167: ...it Do not return your controller without authorization from Honeywell s Technical Assistance Center or until the replacement has been received Check out Honeywell s web site at http www honeywell com imc Determining the software version Table 7 1 lists the procedure for identifying the software version number Table 7 1 Procedure for Identifying the Software Version Step Operation Press Result 1 Se...

Page 168: ... which test failed will appear in the lower display Then DONE will appear in the lower display Three Position Step test failures 7 4 Status Tests Introduction When required the results of these tests can be checked to determine the reason the controller has gone to Failsafe How to check the status tests The procedure in Table 7 2 tells you how to display the results of the status tests Table 7 2 P...

Page 169: ...e and the input failed 1 Run through STATUS check to determine the reason for the failure 2 Press the SET UP key until STATUS appears in the lower display 3 Press the FUNCTION key to see whether the tests pass or fail then run through the STATUS codes a second time to see if the error cleared 1 Make sure the range and actuation are configured properly 2 Check the input source 3 Restore the factory...

Page 170: ...RN Thermocouple on Input x 1 or 2 is starting to burnout This diagnostic message means that the controller has detected that the thermocouple is starting to burnout This error message may also be created if the resistance of the wires used to connect the thermocouple to the instrument is above 100 ohms TCxFAIL The Thermocouple on Input x 1 or 2 is in imminent danger of burning out This diagnostic ...

Page 171: ... disagrees with Controller Output OK Controller Output disagrees with Displayed Output Current Time Proportional Output 5 OK OK OK External Alarm function does not operate properly Malfunction in alarm output 6 Display does not change when a key is pressed Keyboard Malfunction 7 Controller fails to go into Slave operation during communications Communications Failure 8 OK Displayed Output disagrees...

Page 172: ...r as they appear in Table 7 4 Each procedure lists what to do if you have that particular failure and how to do it or where to find the data needed to accomplish the task WARNING SHOCK HAZARD TROUBLESHOOTING MAY REQUIRE ACCESS TO HAZARDOUS LIVE CIRCUITS AND SHOULD ONLY BE PERFORMED BY QUALIFIED SERVICE PERSONNEL MORE THAN ONE SWITCH MAY BE REQUIRED TO DE ENERGIZE UNIT BEFORE SERVICING Equipment ne...

Page 173: ... 7 6 explains how to troubleshoot Current Output failure symptoms Table 7 6 Troubleshooting Current Output Failure Step What to do How to do it 1 Make sure the controller is configured for Current output and the proper range 4 to 20 or 0 to 20 is configured Make Output Set Up group function prompt OUT ALG CUR Make the Output Set UP group function prompt CRANGE 4 20 or 0 20 per your application Ref...

Page 174: ...wire If the motor does not drive in either direction check the motor Refer to the motor instructions 6 Check the output voltage to the slidewire if used See the Input 2 wiring diagram for terminal designations in Section 2 Installation 1 Measure between the R and the terminals across the entire slidewire This voltage should be between 0 024 volts for a 100 ohm slidewire and 0 200 volts for a 1000 ...

Page 175: ... 4 Table 7 8 explains how to troubleshoot Time Proportional Output failure Table 7 8 Troubleshooting Time Proportional Output Failure Step What to do How to do it 1 Make sure the controller is configured for Time Proportional output Make Output Algorithm Set Up group function prompt OUTALG RLY or RLYD Refer to Section 3 Configuration 2 Check the field wiring Make sure the NO or NC contact wiring i...

Page 176: ...ection is correct Refer to Section 2 Installation for details 3 Check the relay output Put the controller into Manual mode Vary the output above and below the present value Observe OUT1 indicator on the operator interface Listen for a click from the relay when the OUT1 indicator changes state 4 Check the Current Proportional Output Put the controller into Manual mode and change the output from 0 t...

Page 177: ...n manual mode Vary the input to raise and lower the PV around the setpoint Listen for a click from the relay as the PV moves in either direction and note that the proper ALM1 or ALM2 is lit EXAMPLE If the alarm is set for MAN put the controller into manual mode The alarm light is ON Put the controller into automatic mode and the alarm light is OFF 3 Check the contacts Make sure the NO or NC contac...

Page 178: ...KED OUT via the security code Use your four digit security code number to change the lockout level Refer to Section 3 Configuration 3 Run the keyboard test Press the SET UP key and hold in then press the FUNCTION key at the same time The controller will run a display test Then you will see TRY ALL Lower Display KEYS Upper Display Press each key If it works the key name will appear in the lower dis...

Page 179: ...sis from the case and inspect the board See the exploded view F for location of the board Return the chassis to the case 4 Determine if the Communications board is faulty by running a LOCAL LOOPBACK TEST If the test fails replace the board If the test passes the problem is most likely elsewhere in the communications network Disconnect the communications cable from the rear terminals Run the Local ...

Page 180: ...e PIE Tool Manual 2 Check if the Ethernet Connection is active Looking into the instrument there should be steady green LED If this is not present then the instrument is not seeing a valid Ethernet connection See Section 2 7 for wiring diagrams A second green LED will blink during actual Ethernet transactions 3 Change Ethernet Communications board Installation instructions provided with new board ...

Page 181: ...ly exclusive you must chose which one of these features you wish to use Make the Options Set UP group function prompt CRANGE 4 20 or 0 20 per your application Refer to Section 3 Configuration 2 Check the field wiring Output impedance must be less than or equal to 1000 ohms 3 Installation instructions provided with new board Check the output Change the AUX OUT selection to OUTPUT Put the controller...

Page 182: ...eously press the SETUP and keys This must be done while TEST DONE is being displayed 3 If step 2 was performed correctly the instrument will now display UDC Upper UPDATE Lower 4 Press the Function Key The instrument will now display DIS Upper RESTORE Lower 5 Press the key The instrument will now display CONFIG Upper RESTORE Lower 6 Press the Function Key The instrument will now display DOIN RESTOR...

Page 183: ... done while TEST DONE is being displayed 3 If step 2 was performed correctly the instrument will now display UDC Upper UPDATE Lower 4 Press the Function Key The instrument will now display DISABLE Upper RESTORE Lower 5 Press the key The instrument will now display CONFIG Upper RESTORE Lower 6 Press the Key The instrument will now display OPTIONS Upper RESTORE Lower 7 Press the FUNCTION Key The ins...

Page 184: ...keys enter the new Code 3 number 16 Press the FUNCTION Key The instrument will process the new code numbers and add the new software feature If the code numbers were entered incorrectly or if the wrong code numbers for this particular instrument were entered then the controller will go into Manual Mode and flash the message FAILSAFE on the lower display Check the code numbers being entered and rep...

Page 185: ...ed view of the UDC3200 Controller Each part is labeled with a key number The part numbers are listed by key number in Table 8 1 Parts not shown are listed in Table 8 2 4 1 2 3 5 6 7 8 9 Figure 8 1 UDC3200 Exploded View 12 04 UDC3200 Universal Digital Controller Product Manual 173 ...

Page 186: ...Case Assembly including Mounting Kit with 4 brackets screws 8 30755306 501 30756679 501 30756725 501 Output 3 9 51452824 501 Optional Input PWA Electro Mechanical Relay Open Collector Output PWA Solid State Relay Current Output PWA Dual Electromechanical Relay PWA Electro Mechanical Relay Open Collector Output PWA Solid State Relay Table 8 2 Parts Not Shown Part Number Description 30731996 506 4 2...

Page 187: ... twist the screwdriver to pry the side tabs from the front face Pry just enough to release it otherwise you ll bend or break the tab If you break or bend the tab and can t reattach the front snugly you ll need to reattach the front using the 4 NEMA4 screws provided See Section 2 5 Mounting 12 04 UDC3200 Universal Digital Controller Product Manual 175 ...

Page 188: ...he standard Modbus RTU function codes to provide access to process related information Several MODICON function codes are implemented It is appropriate to define instrument specific user defined function codes Where differences occur between the two protocols it will be noted Several standard Modbus RTU function codes are supported Configuration ID Tags Function codes 20 and 21 use the RS422 485 t...

Page 189: ... SUPPORTED IEEE Floating Point 2 Attribute NOT SUPPORTED 1 Read Only 2 Read Write 3 Value float high word Read Write 4 Value float low word NOT SUPPORTED 5 Low Range float high word NOT SUPPORTED 6 Low Range float low word NOT SUPPORTED 7 High Range float high word NOT SUPPORTED 8 High Range float low word NOT SUPPORTED 9 to 13 Description Text ASCII string NOT SUPPORTED Name Register Count The re...

Page 190: ...er Count Register Address Reference Type File Number Register Count Register Address CRC Data CRC Data Response Message Format Slave Address Byte Count Reference Type Function Code 14 Reference Type Data Reference Type Data Byte Count Data Data Data Data Byte Count Data Data Data Data CRC Data CRC Data Byte Count The Byte Count equals the number of bytes transmitted in either the request or respon...

Page 191: ...ister address word represents the tag ID number for the parameter s being accessed The register address word is made up of two bytes the MSB 00 always The LSB contains the tag ID number The tag ID numbers represent the parameter s register address es See Section 3 for the tag ID numbers Table 9 3 Register Address Format for Function Code 20 Register Address es Decimal Format 001 to 125 0001 to 007...

Page 192: ...e Count 06 Reference Type 00 03 File Number Access Data Value 00 01 Register Address Standard Access Gain 1 Tag ID 1 00 02 Register Count Floating Point Data CRC16 This is the response to the above request Response Message 02 14 06 05 06 3F C0 00 00 CRC16 Where 02 Address 14 Function Code 20 14 Hex 06 Byte Count 05 Sub Message Length 06 Reference Type IEEE Floating Point 3F C0 00 00 1 50 Value of ...

Page 193: ...int Data 06 Reference Type IEEE Floating Point 00 03 File Number Access Data Value 00 35 Register Address Standard Access LSP 2 ID Tag 53 00 02 Register Count to read Floating Point Data CRC16 This is the response to the above request Response Message 02 14 0C 05 06 43 C8 00 00 05 06 44 60 00 00 CRC16 Where 02 Address 14 Function Code 20 14 Hex 0C Byte Count 05 Data Byte Count Sub Message Length 0...

Page 194: ...est and Response formats for Function code 21 15 Hex are shown below Details for each block reference follow Request Message Format Slave Address Byte Count Function Code 15 Reference Type File Number Register Count Register Address CRC Data CRC Data Data Data Data Data File Number Response Message Format echo back of request Slave Address Byte Count Function Code 15 Reference Type File Number Reg...

Page 195: ...r Address Format for Function Code 21 Register Address es Dec Register Address es Hex Format 001 to 125 0001 to 007D analog formatted data 2 registers IEEE 32 bit floating point 128 to 215 255 0080 to 00D7 00FF integer formatted data 2 registers IEEE 32 bit floating point Unrestricted Registers As mentioned previously all register data is stored in the EEROM of this instrument with some exceptions...

Page 196: ... Where 02 Address 15 Function Code 21 15 Hex 0B Byte Count 06 Reference Type IEEE Floating Point 00 03 File Number Access Data Value 00 01 Register Address Standard Access Gain 1 ID Tag 1 00 02 Register Count Floating Point Data 3F C0 00 00 1 50 CRC16 This is the response to the above request Response Message The response is an echo of the request 02 15 0B 06 00 01 00 02 00 02 3F C0 00 00 CRC16 18...

Page 197: ...pics are covered in this section TOPIC 10 1 Overview 10 4 Miscellaneous Read Onlys 10 5 Setpoints 189 10 6 Using a Computer Setpoint Overriding Controller Setpoint 10 7 Configuration Parameters 191 10 8 See Page 185 10 2 Reading Control Data 186 10 3 Read Options Status 187 188 190 Modbus RTU Exception Codes 219 General Information Non volatile Memory Retention This controller uses non volatile me...

Page 198: ... 21 RS485 and Ethernet ports 1 2 3 4 6 16 17 20 21 Communications Modes of Operation When the Shed Timer is enabled and a write or override occurs the controller will enter Slave Mode The keypad is locked from the operator The purpose of this mode is that if communications is lost and the shed timer times out then the controller will enter a known state of operation The configuration of the Shed M...

Page 199: ...s Parameter Description Register Address Data Type Access Data Range or Enumerated Selection Hex Decimal Option Status Read only 00B9 185 INT RD See Figure 1 1 0 The data field in the response message will be a decimal number from 0 to 255 Convert the decimal number to binary as shown in Figure 1 to determine which options are or are not active 0 1 0 to 255 Convert decimal to binary Math 0 not ins...

Page 200: ...READ only Value less than 255 10 4 2 SetPoint Program Read Only Information The identifying register addresses listed in Table 10 4 represent some information for SetPoint Programming that is Read only No Writes allowed Table 10 4 SetPoint Program Read Only Information Parameter Description Register Address Data Type Access Data Range or Enumerated Selection Hex Decimal Present SPP Segment Number ...

Page 201: ...e value for the setpoint chosen using register address in Table 10 5 Table 10 5 Setpoint Code Selections Parameter Description Register Address Data Type Access Data Range or Enumerated Selection Hex Decimal Local Setpoint 1 0027 039 FP R W Value within the setpoint range limits Local Setpoint 2 0035 053 FP R W Value within the setpoint range limits Local Setpoint 3 0074 116 FP R W Value within th...

Page 202: ...Parameter Description Register Address Data Type Access Data Range or Enumerated Selection Hex Decimal Computer Setpoint 007D 125 FP R W Value from computer with Ratio and Bias applied by the controller Within the Setpoint Range Limits in Engineering Units or Percent Shed The computer setpoint override will continue until SHED from communications occurs or the controller is placed into monitor mod...

Page 203: ...xit Slave Mode IR Only Associated Parameters Refer to Table 10 8 for the codes to display or change any of the parameters associated with the computer setpoint Table 10 8 Computer Setpoint Associated Parameters Parameter Register Address Hex Decimal Setpoint Limits 0007 0008 007 008 Local Setpoint 1 0027 039 Local Setpoint 2 0035 053 Local Setpoint 3 0074 116 Local Setpoint Selection 00AD 173 Comp...

Page 204: ...uning Table 10 9 lists all the register addresses and ranges or selections for the function parameters in the Set up Group Tuning Table 10 9 Set up Group Tuning Parameter Description Register Address Data Type Access Data Range or Enumerated Selection Hex Decimal Gain 1 or PB Note 1 0001 001 FP R W 0 01 to 1000 Gain 0 1 to 1000 PB Rate 1 Note 1 0002 002 FP R W 0 00 to 10 00 Reset 1 Note 1 0003 003...

Page 205: ...ion Locked out 2 Configuration Timer Tuning SP Ramp Accutune are read write 3 View Tuning and SP Ramp are read write no other parameters are available 4 Maximum Lockout Security Code 0050 080 INT R W 0 to 9999 Man Auto Key Lockout 00BF 191 INT R W 0 Disable 1 Enable Run Hold Key Lockout 00EE 238 INT R W 0 Disable 1 Enable Setpoint Key Lockout 00ED 237 INT R W 0 Disable 1 Enable NOTE 1 Writes to th...

Page 206: ...e 001A 026 FP R W PV Range in Engineering Units SP Rate 00F0 240 INT R W 0 Disabled 1 Enabled Rate Up EU HR 006C 108 FP R W 0 to 9999 Rate Down EU HR 006D 109 FP R W 0 to 9999 Setpoint Program 00B2 178 INT R W 0 Disabled 1 Enabled Start Segment 0058 88 FP R W 1 to 12 End Segment Soak 00B0 176 INT R W 0 Soak 2 1 Soak 4 2 Soak 6 3 Soak 8 4 Soak 10 5 Soak 12 Engineering Units or Ramp Segments 00B6 18...

Page 207: ...etpoint Limits Segment 2 Soak Time 003B 059 FP R W 99 59 0 99 Hrs 0 59 Min Segment 3 Ramp Time 003C 060 FP R W 99 59 0 99 Hrs 0 59 Min or 0 to 999 Degrees Minute Segment 4 Soak Setpoint Value 003D 061 FP R W Within Setpoint Limits Segment 4 Soak Time 003E 062 FP R W 99 59 0 99 Hrs 0 59 Min Segment 5 Ramp Time 003F 063 FP R W 99 59 0 99 Hrs 0 59 Min or 0 to 999 Degrees Minute Segment 6 Soak Setpoin...

Page 208: ... 10 Soak Time 0047 071 FP R W 99 59 0 99 Hrs 0 59 Min Ramp Time or Soak Setpoint Value Segment 9 Ramp 0045 069 FP R W 99 59 0 99 Hrs 0 59 Min 0 to 999 Degrees Minute Segment 10 0046 070 FP R W Within Setpoint Limits Segment 11 0048 072 FP R W 99 59 0 99 Hrs 0 59 Min 0 to 999 Degrees Minute Segment 12 0049 073 FP R W Within Setpoint Limits Segment 12 Soak Time 004A 074 FP R W 99 59 0 99 Hrs 0 59 Mi...

Page 209: ...on Register Address Data Type Access Data Range or Enumerated Selection Hex Decimal Fuzzy Overshoot Suppression 00C1 193 INT R W 0 Disabled 1 Enabled Accutune Enable 0098 152 INT R W 0 Accutune Disabled 1 Tune Accutune Duplex selection 00E1 225 INT R W 0 Manual 1 Auto 2 Disable blend Accutune Error Read only 0097 151 INT R W 0 None 3 Process Identification failed 4 Accutune aborted on command 5 Ru...

Page 210: ... Selection here will affect ID code 160 in Output Algorithms 0080 128 INT R W 0 ON OFF 1 PID A 2 PID B 3 PD A with Manual Reset 4 Three Position Step 5 Disable Timer 00D8 216 INT R W 0 Disable 1 Enable Period 0063 099 FP R W 00 00 TO 99 59 Start Initiation 00D9 217 INT R W 0 Key Run Hold Key 1 Alarm 2 LDISP Selection 00DA 218 INT R W 0 TI REM 1 Elapsed Time Timer Reset 00D6 214 INT R W 0 Key Run H...

Page 211: ...d bias 7 Input low Select with ratio and bias 8 General Math A sq rt mult div 9 General Math B sq rt mult 10 General Math C mult div 11 General Math D mult 12 Carbon A 13 Carbon B 14 Carbon C 15 Carbon D 16 Carbon FCC 17 Dewpoint 18 Oxygen Constant K 002D 045 FP R W 0 001 to 1000 Calc High 001F 031 FP R W 999 0 to 9999 in Engineering Units Calc Low 0020 999 0 to 9999 in Engineering Units 032 FP R ...

Page 212: ... 2 Output Input Algorithm 1 Input B Selection used with ID 204 math calculations 00CE 206 INT R W 0 Input 1 1 Input 2 2 Output Input Algorithm 1 Input C Selection used with ID 204 math calculations 00CF 207 INT R W 0 None 1 Input 1 2 Input 2 3 Output Algorithm1 bias 005C 092 FP R W 999 0 to 9999 in Engineering Units Percent Carbon Value 002E 046 FP R W 0 02 to 0 350 Percent Hydrogen 0022 034 FP R ...

Page 213: ...portioning 4 Current Duplex 5 Current Time Duplex 6 Time Current Duplex Relay Cycle Time Increments 00BE 190 INT R W 0 1 second increments 1 1 3 second increments Motor Time for Positional Proportional 004B 075 INT R W 5 to 1800 seconds Relay Output Action 00F3 243 INT R W 0 1 OFF 2 OFF 3 1 ON 2 ON 1 1 ON 2 OFF 2 1 OFF 2 ON Current Range for Current Duplex 0099 153 INT R W 0 Full 100 1 Split 50 Cu...

Page 214: ...ype Access Data Range or Enumerated Selection Hex Decimal Current Low Scaling Factor 0064 100 FP R W Within the range of the selected variable in ID 242 Current High Scaling Factor 0065 Within the range of the selected variable in ID 242 101 FP R W 202 UDC3200 Universal Digital Controller Product Manual 12 04 ...

Page 215: ...J TC H 5 J TC M 6 J TC L 7 K TC H 8 K TC M 9 K TC L 10 NNM H 11 NNM L 12 Nicrosil H TC 13 Nicrosil L TC 14 R TC 15 S TC 16 T TC H 17 T TC L 18 W TC H 19 W TC L 20 100 PT RTD 21 100 PT LO RTD 22 200 PT RTD 23 500 PT RTD 24 Radiamatic RH 25 Radiamatic RI 26 0 20 mA 27 4 20 mA 28 0 10 mV 29 0 50 mV 30 100 mV 31 0 5 Vdc 32 1 5 Vdc 33 0 10 Vdc 34 Unused 35 Carbon 36 Oxygen 37 Thermocouple Differential ...

Page 216: ...C 14 S TC 15 T TC H 16 T TC L 17 W TC H 18 W TC L 19 100 PT RTD 20 100 PT LO RTD 21 200 PT RTD 22 500 PT RTD 23 Radiamatic RH 24 Radiamatic RI 25 Linear 26 Square Root 001D 029 FP R W 999 to 9999 Engineering Units Linear types only Input 1 Low Range Value 001E 030 FP R W 999 to 9999 Engineering Units Linear types only Input 1 Ratio 006A 106 FP R W 20 00 to 20 00 Input 1 Bias 006B 107 FP R W 999 to...

Page 217: ...Register Address Data Type Access Data Range or Enumerated Selection Hex Decimal Burnout Open Circuit Detection 00A4 164 INT R W 0 None and Failsafe 1 Upscale 2 Downscale 3 No Failsafe Emissivity 0017 023 FP R W 0 01 to 1 00 12 04 UDC3200 Universal Digital Controller Product Manual 205 ...

Page 218: ... J TC M 6 J TC L 7 K TC H 8 K TC M 9 K TC L 10 NNM H 11 NNM L 12 Nicrosil H TC 13 Nicrosil L TC 14 R TC 15 S TC 16 T TC H 17 T TC L 18 W TC H 19 W TC L 20 100 PT RTD 21 100 PT LO RTD 22 200 PT RTD 23 500 PT RTD 24 Radiamatic RH 25 Radiamatic RI 26 0 20 mA 27 4 20 mA 28 0 10 mV 29 0 50 mV 30 0 100 mV 31 0 5 Vdc 32 1 5 Vdc 33 0 10 Vdc 34 Slidewire 35 Unused 36 Unused 37 Thermocouple Differential ATT...

Page 219: ...TC 15 T TC H 16 T TC L 17 W TC H 18 W TC L 19 100 PT RTD 20 100 PT LO RTD 21 200 PT RTD 22 500 PT RTD 23 Radiamatic RH 24 Radiamatic RI 25 Linear 26 Square Root Input 2 High Range Value 0023 035 FP R W 999 to 9999 Engineering Units Input 2 Low Range Value 0024 036 FP R W 999 to 9999 Engineering Units Input 2 Ratio 0025 037 FP R W 20 00 to 20 00 Input 2 Bias 0026 038 FP R W 999 to 9999 Engineering ...

Page 220: ... Exception Codes Parameter Description Register Address Data Type Access Data Range or Enumerated Selection Hex Decimal Input 2 Burnout 00A5 0165 1 Up INT R W 0 None 2 Down 3 No Failsafe 208 UDC3200 Universal Digital Controller Product Manual 12 04 ...

Page 221: ...PV automatic switchover 3 2 sets with setpoint SP automatic switchover Automatic Switchover Value used with 172 selection 2 or 3 0038 056 FP R W Within the PV Range in engineering units Local Setpoint Source Number of LSPs 00AD 173 INT R W 0 One Local Setpoint 1 Two Local Setpoints 2 Three Local Setpoints Power Up Mode Recall 0082 130 INT R W Control Setpoint Mode Mode 0 MAN LSP 1 AUTO LSP 2 AUTO ...

Page 222: ...inute Output Rate Down 006F 111 FP R W 0 00 to 9999 per minute High Output Limit 000E 014 FP R W 5 to 105 of output Low Output Limit 000F 015 FP R W 5 to 105 of output High Integral Limit 0010 016 FP R W 5 to 105 Low Integral Limit 0011 017 FP R W 5 to 105 Output Deadband for Time Duplex 004C 018 FP R W 5 to 25 0 Output Deadband for TPSC 0014 020 FP R W 0 5 to 5 0 0014 020 FP R W 5 to 105 Output H...

Page 223: ...al TPSC Failsafe Output 00B8 184 INT R W 0 Motor goes to closed position 0 1 Motor goes to open position 100 Manual Output 0071 113 FP R W 0 to 100 Automatic Output 0072 114 FP R W 0 to 100 Proportional Band Units 0094 148 INT R W 0 Gain 1 Proportional band 0095 149 INT R W 0 Minutes 1 RPM Reset Units 12 04 UDC3200 Universal Digital Controller Product Manual 211 ...

Page 224: ...e Data Range or Enumerated Selection Hex Decimal Auxiliary Output 0086 134 INT R W 0 None 1 Input 1 2 Input 2 3 PV 4 Deviation 5 Output 6 Setpoint 7 LSP 8 RSP 9 Input Algorithm 1 Low Scaling Factor 0031 049 FP R W Within the range of the selected variable in ID 134 High Scaling Factor 0032 050 FP R W Within the range of the selected variable in ID 134 Auxiliary Output Range 00EB 236 INT R W 0 4 20...

Page 225: ...Ramp 7 To PID Set 2 8 PV Input 2 9 Unused 10 Rerun SPP Cycle 11 To Run Ramp 12 Reset SP Program 13 Inhibit Reset 14 To Manual Failsafe Output 15 Disable Keyboard 16 To Automatic Output 17 To Timer 18 To Auto Man Station 19 Initiate Limit Cycle Tuning 20 Setpoint Initialization SP PV 21 Output Tracks Input 2 22 Unused 23 Unused 24 To RSP 25 Unused 26 External Reset Feedback 27 To Purge 28 To Low Fi...

Page 226: ...Combinations 00BC 188 INT R W 0 Disable 1 PID2 2 Direct 3 LSP2 4 Disable Accutune 5 LSP1 6 Run Digital Input 2 00BB 187 INT R W Same as Digital Input 1 Digital Input 2 Combinations 00BC 189 INT R W 0 Disable 1 PID2 2 Direct 3 LSP2 4 Disable Accutune 5 LSP1 6 Run Auxiliary Output and Digital Input 2 are mutually exclusive 214 UDC3200 Universal Digital Controller Product Manual 12 04 ...

Page 227: ... 00 to 20 00 Computer Setpoint Bias 005B 91 FP R W 999 to 9999 Communication Address 004D 77 FP R W 1 99 Communications Type 00E7 231 INT R W 0 None 1 Disable 2 RS 485 Modbus 3 Ethernet IRPort Enable 00F1 241 INT R W 0 Disable 1 Enable Baud Rate 00E8 232 INT R W 0 4800 1 9600 2 19200 3 38400 Transmit Delay 004E 78 FP R W Response Delay in ms 1 to 500 6ms Floating Point Byte Order 00E9 233 INT R W ...

Page 228: ...the range of selected parameter or PV span for deviation alarm Alarm 2 Setpoint 1 Value 000B 011 FP R W Within the range of selected parameter or PV span for deviation alarm Alarm 2 Setpoint 2 Value 000C 012 FP R W Within the range of selected parameter or PV span for deviation alarm Alarm 1 Setpoint 1 Type 008C 140 INT R W 0 None 1 Input 1 6 Alarm on Shed 2 Input 2 3 PV 4 Deviation 5 Output 7 SP ...

Page 229: ...arm 2 Setpoint 1 Event 0091 145 INT R W 0 Low Alarm 1 High Alarm 0093 147 INT R W 0 Low Alarm 1 High Alarm Alarm Hysteresis 0029 041 FP R W 0 0 to 100 of output or span Alarm Latching for Output 1 00C8 200 INT R W 0 Non Latching 1 Latching Alarm States 00C9 201 INT R W State 0 Not in Alarm State 1 In Alarm Bit 0 Alarm 11 State Bit 1 Alarm 12 State Bit 2 Alarm 21 State Bit 3 Alarm 22 State Event 0 ...

Page 230: ... Display Parameter Description Register Address Data Type Access Data Range or Enumerated Selection Hex Decimal Decimal Point Location 009B 155 INT R W 0 None Fixed 1 One Floating decimal point to one 2 Two Floating decimal point to two 3 Three Floating decimal point to three Temperature Units 0081 129 INT R W 0 F 1 C 2 None Power Frequency 00A6 166 INT R W 0 60 Hertz 1 50 Hertz Language Displays ...

Page 231: ...urn with an exception response informing the master of the nature of the error Illegal Data Address The exception response message has two fields that differentiate it from a normal response Function Code Field In a normal response the slave echoes the function code of the original query in the function code field of the response All function codes have a most significant bit MSB of 0 their values...

Page 232: ...ced in the function dependent data section of the message is not valid in the addressed device 03 Illegal Data Value The value referenced at the addressed device location is no within range 04 Slave Device Failure The addressed device has not been able to process a valid message due to a bad device state Slave Device Busy The addressed device has ejected a message due to a busy state Retry later 0...

Page 233: ...se label of each instrument When constructing a network it is recommended that a Switch be used to connect UDCs to a LAN rather than using a Hub This is because a Switch passes only those messages for IP addresses that are connected to the Switch while a Hub passes all message traffic Using a Switch thus improves the overall throughput of the traffic to and from the UDCs 12 04 UDC3200 Universal Di...

Page 234: ...dbus Messaging on TCP IP Refer to Honeywell document 51 52 25 121 MODBUS Messaging on TCP IP Implementation Guide Refer to Honeywell document 51 52 05 01 How to Apply Digital Instrumentation in Severe Electrical Noise Environments 12 3 How to Apply Digital Instrumentation in Severe Electrical Noise Environments 222 UDC3200 Universal Digital Controller Product Manual 12 04 ...

Page 235: ...plex 61 Auto Bias 73 Auto Manual Key 99 Current Output 63 Automatic With Local Setpoint 105 Current Output 2 78 Automatic With Remote Setpoint 105 Current Output Failure Symptoms 161 Autotune Is Complete 116 Current Outputs 13 Auxiliary Output 78 Current Proportional Output Calibration 144 Auxiliary Output 3 Current Simplex 60 Auxiliary Output Calibration 146 Current Time Duplex 61 Current Time Or...

Page 236: ... 26 Input 1 High Range Value 65 Input 1 Low Range Value 65 Input 1 Set Up Group 64 Input 1 Set Up Wiring 136 Input 2 Actuation Type 68 Input 2 Connections 27 Input 2 Set Up Group 68 Ethernet Tcp Ip 221 Input Calibration 132 Ethernet Tcp Ip Communications Interface 14 Installation 11 Ethernet Tcp Ip Protocol 84 Installation Category 9 External Interface Option Connections 33 34 External Setpoint Pr...

Page 237: ...nts 125 Program Record Sheet 129 Program State 126 Program Termination State 126 Proportional Band 40 Proportional Band 2 41 Purge 82 PV Hot Start 122 R Ramp Time Or Rate Segments 127 Ramp Soak Profile Example 128 Rate 2 41 Rate Down Value 45 Rate Up Value 45 Ratio 65 69 Noise Immunity 4 Read Onlys 188 Non Latching 122 Reading Control Data 186 O Recycle Number 126 On Off Algorithm 50 Open Collecto...

Page 238: ...Inputs Using An Ice Bath 136 Three Position Control Step Output Start Up Mode 74 Three Position Step 52 Three Position Step Control 148 Three Position Step Control Algorithm 120 Three Position Step Control Connections 32 Three Position Step Test Failures 156 Time Current Duplex 61 Time Duplex 61 Time Proportional Output 60 Time Proportional Output Failure 163 Time Remaining 108 Time Simplex 60 Tim...

Page 239: ...aviglio ITALY Tel 39 02 92146 1 MEXICO HONEYWELL S A DE CV AV CONSTITUYENTES 900 COL LOMAS ALTAS 11950 MEXICO CITY MEXICO Tel 52 5 259 1966 HONEYWELL BV Laaderhoogtweg 18 1101 EA AMSTERDAM ZO THE NETHERLANDS Tel 31 20 56 56 911 NORWAY HONEYWELL A S Askerveien 61 PO Box 263 N 1371 ASKER NORWAY Tel 47 66 76 20 00 POLAND HONEYWELL Sp z o o UI Domaniewksa 41 02 672 WARSAW Tel 48 22 606 09 00 PORTUGAL ...

Page 240: ...228 UDC3200 Universal Digital Controller Product Manual 12 04 ...

Page 241: ...12 04 UDC3200 Universal Digital Controller Product Manual 229 ...

Page 242: ...Industrial Measurement and Control Honeywell 1100 Virginia Drive Fort Washington PA 19034 51 52 25 119 Rev 1 1204 Printed in USA www honeywell com imc ...

Page 243: ......

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