Honeywell UDC2500 Product Manual Download

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Monitoring and Operating the Controller

UDC2500 Universal Digital Controller Product Manual

4/07

Single Display Parameters

Table 4-5 Single Display Parameters

Lower Display Prompt

Upper Display Value

Comments

(blank)

Process Variable

Default selection

Process Variable

Default selection

Local Setpoint #1

Default selection

2SP

Local Setpoint #2

Default selection

RSP

Remote Setpoint

Default selection

OUT Output

DEV Deviation

2IN Input

AUX

Aux Output value

BIA

PD+MR bias value

PIDS x

Process Variable

Active PID set

RP xxxM

Process Variable

SP Ramp time left

HH.MM or MM.SS

Process Variable

Timer display

Summary of Contents for UDC2500

Page 1: ...Honeywell Process Solutions Industrial Measurement and Control UDC2500 Universal Digital Controller Product Manual 51 52 25 127 April 2007 ...

Page 2: ...ieu of all other warranties expressed or implied including those of merchantability and fitness for a particular purpose Specifications may change without notice The information we supply is believed to be accurate and reliable as of this printing However we assume no responsibility for its use While we provide application assistance personally through our literature and the Honeywell web site it ...

Page 3: ...Web The following lists Honeywell s World Wide Web sites that will be of interest to our customers Honeywell Organization WWW Address URL Corporate http www honeywell com Industrial Measurement and Control http www honeywell com ps Technical tips http content honeywell com ipc faq Telephone Contact us by telephone at the numbers listed below Organization Phone Number United States and Canada Honey...

Page 4: ...Electrostatic Discharge ESD hazards Observe precautions for handling electrostatic sensitive devices Protective Earth PE terminal Provided for connection of the protective earth green or green yellow supply system conductor Functional earth terminal Used for non safety purposes such as noise immunity improvement NOTE This connection shall be bonded to protective earth at the source of supply in ac...

Page 5: ... 17 2 6 1 Electrical Considerations 17 2 7 Wiring Diagrams 19 3 CONFIGURATION 32 3 1 Overview 32 3 2 Configuration Prompt Hierarchy 33 3 3 Configuration Procedure 34 3 4 Tuning Set Up Group 35 3 5 SP Ramp Set Up Group 39 3 6 Accutune Set Up Group 43 3 7 Algorithm Set Up Group 46 3 8 Output Set Up Group 51 3 9 Input 1 Set Up Group 55 3 10 Input 2 Set Up Group 59 3 11 Control Set Up Group 61 3 12 Op...

Page 6: ...l 105 4 11 3 Using AUTOMATIC TUNE at start up for Duplex Heat Cool 106 4 11 4 Using BLENDED TUNE at start up for Duplex Heat Cool 106 4 11 5 Using MANUAL TUNE at start up for Duplex Heat Cool 107 4 11 6 Error Codes 109 4 12 Fuzzy Overshoot Suppression 110 4 13 Using Two Sets of Tuning Constants 110 4 14 Alarm Setpoints 112 4 15 Three Position Step Control Algorithm 113 4 16 Setting a Failsafe Outp...

Page 7: ... 161 7 5 Background Tests 162 7 6 Controller Failure Symptoms 164 7 7 Troubleshooting Procedures 165 7 8 Restoring Factory Configuration 174 7 9 Software Upgrades 175 8 PARTS LIST 177 8 1 Exploded View 177 8 2 Removing the chassis 179 9 MODBUS RTU FUNCTION CODES 180 9 1 Overview 180 9 2 General Information 180 9 3 Function Code 20 14h Read Configuration Reference Data 182 9 3 1 Read Configuration ...

Page 8: ...Program 198 10 7 3 Accutune 201 10 7 4 Algorithm 202 10 7 5 Output Algorithms 203 10 7 6 Input 1 204 10 7 7 Input 2 207 10 7 8 Control 209 10 7 9 Options 211 10 7 10 Communications 213 10 7 11 Alarms 214 10 7 12 Display 217 10 8 Modbus RTU Exception Codes 218 11 ETHERNET TCP IP 220 11 1 Overview 220 12 FURTHER INFORMATION 221 12 1 Modbus RTU Serial Communications 221 12 2 Modbus Messaging on TCP I...

Page 9: ...pts___________________________ 82 Table 4 1 Procedure to Enter a Security Code _____________________________________________ 91 Table 4 2 Annunciators ______________________________________________________________ 93 Table 4 3 Lower Display Key Parameter Prompts__________________________________________ 94 Table 4 4 Diagnostic Messages_________________________________________________________ 95 Ta...

Page 10: ..._________________________________________________________ 162 Table 7 4 Controller Failure Symptoms_________________________________________________ 164 Table 7 5 Troubleshooting Power Failure Symptoms ______________________________________ 166 Table 7 6 Troubleshooting Current Output Failure ________________________________________ 166 Table 7 7 Troubleshooting Three Position Step Control Output ...

Page 11: ...__ 202 Table 10 13 Set up Group Output____________________________________________________ 203 Table 10 14 Set up Group Input 1____________________________________________________ 204 Table 10 15 Set up Group Input 2____________________________________________________ 207 Table 10 16 Set up Group Control ___________________________________________________ 209 Table 10 17 Set up Group Options _____...

Page 12: ...en ________________________________________________ 84 Figure 3 2 Email Configuration Screen __________________________________________________ 85 Figure 4 1 Operator Interface__________________________________________________________ 90 Figure 4 2 Functional Overview Block Diagram of the UDC2500 Controller ____________________ 96 Figure 4 3 Ramp Soak Profile Example_______________________________...

Page 13: ... 5 Volts or 1 to 5 Volts Input Input 2________ 147 Figure 6 1 Wiring Connections for Calibrating Current Output ______________________________ 152 Figure 6 2 Wiring Connections for Calibrating Auxiliary Output_____________________________ 154 Figure 8 1 UDC2500 Exploded View __________________________________________________ 177 Figure 10 1 Software Option Status Information_______________________...

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Page 15: ...es furnaces and ovens and packaging machinery Features 90 264 Vac or 24 Vac dc Power Supply Input Output Isolation Isolated Auxiliary Current Output Digital Inputs Modbus RS 485 Infrared or Ethernet TCP IP Communications Infrared interface Timer Accutune III Tuning with Fuzzy Logic Overshoot Suppression 2nd Input Remote Setpoint Setpoint Ramp Rate Program Three Position Step Control Duplex Heat Co...

Page 16: ...ent is environmentally hardened and when suitably enclosed can be mounted anywhere in plant or factory on the wall or even on the process machine itself The front face is NEMA3 and IP55 rated and can be easily changed to NEMA4X and IP66 for the most severe hose down applications It withstands ambient temperatures up to 55 C 133 F and resists the effects of vibration and shock Figure 1 1 UDC2500 Op...

Page 17: ... the operating parameters and Section 4 5 3 for a list of the diagnostic messages M A Reset M A Reset M A Reset Alternately selects AUTO Lower display automatically displays setpoint value in engineering units MAN Lower display automatically indicates output in RESET Only used on Limit Controllers to reset the Limit Relay SP Select SP Select SP Select Setpoint Select Hold key down to cycle through...

Page 18: ...ter Create edit configurations live just connect software to controller via comm port Create edit configurations offline and download to controller later via comm port Port types available on every UDC2500 o Infrared o RS 485 o Ethernet Same port types on UDC3200 and UDC3500 allow interconnectivity This software is available in English Spanish Italian German and French Figure 1 2 Screen capture of...

Page 19: ... the same panel How can I be sure I am communicating with the correct one Answer The infrared port of the controller is normally off You activate the infrared port by pressing any controller s key You can now communicate After 4 minutes the port will be shut down again Also in the Communications Group IR ENABLE may be disabled to prohibit IR communications Figure 1 3 Depiction of infrared communic...

Page 20: ...s ATTENTION The emission limits of EN61326 are designed to provide reasonable protection against harmful interference when this equipment is operated in an industrial environment Operation of this equipment in a residential area may cause harmful interference This equipment generates uses and can radiate radio frequency energy and may cause interference to radio and television reception when the e...

Page 21: ...2 Condensed Specifications 8 2 3 Model Number Interpretation 12 2 4 Control and Alarm Relay Contact Information 14 2 5 Mounting 15 2 6 Wiring 17 2 7 Wiring Diagrams Composite Wiring Diagram AC Line Voltage Input 1 Connections Input 2 Connections Relay Output Electromechanical Solid State Open Collector Dual Electromechanical Relay Current Output Connections Three Position Step Control Connections ...

Page 22: ...ut Impedance 4 20 Milliampere Input 250 ohms 0 10 Volt Input 200K ohms All Others 10 megohms Maximum Lead Wire Resistance Thermocouples 50 ohms leg 100 ohm 200 ohm and 500 ohm RTD 100 ohms leg 100 ohm Low RTD 10 ohms leg Analog Input Signal Failure Operation Burnout Selections Upscale Downscale Failsafe or None Thermocouple Health Good Failing Failure Imminent or Failed Failsafe Output Level Confi...

Page 23: ...ositive grounded load or into a non grounded load Current outputs are isolated from each other line power earth ground and all inputs Outputs can be easily configured via the keyboard for either direct or reverse action and for either 0 to 20 mA or 4 to 20 mA without field calibration The second current output can be used in an Auxiliary Output mode This Auxiliary Output can be configured to repre...

Page 24: ...ss IP Address is 10 0 0 2 as shipped from the Factory Recommended network configuration Use Switch rather than Hub in order to maximize UDC Ethernet performance Configuration Ethernet parameters are configured via the Process Instrument Explorer Email The capability to send an Email is provided This must be configured via the Process Instrument Explorer Infrared Communications Optional Type Serial...

Page 25: ...90 5 to 90 5 to 95 Vibration Frequency Hz Acceleration g 0 0 0 to 70 0 4 0 to 200 0 6 0 to 200 0 5 Mechanical Shock Acceleration g Duration ms 0 0 1 30 5 30 20 30 Line Voltage Vdc 24 1 22 to 27 20 to 27 Line Voltage Vac 90 to 240 Vac 24 Vac 120 1 240 2 24 1 90 to 240 20 to 27 90 to 264 20 to 27 Frequency Hz For Vac 50 0 2 60 0 2 49 to 51 59 to 61 48 to 52 58 to 62 The maximum moisture rating only ...

Page 26: ...with Auto Manual Set Point Programming 12 Segments Dual Display Auto Manual Limit Controller Communications None Infrared interface Auxiliary Output Digital Inputs 1 Aux and 1 DI or 2 DI RS 485 Modbus Plus Auxiliary Output Digital Inputs None Reserved Output 1 _ A _ T Output 2 and Alarm 1 or Alarms 1 and 2 A _ T _ R _ _ E Open Collector Plus Alarm 1 5 Amp Form C Relay _ B Availability Infrared Int...

Page 27: ...52 25 127 IT I _ Spanish Hard Copy Manual 51 52 25 127 SP S _ _ 0 _ C TABLE VI None 0 RESTRICTIONS Table Limit Controller Restrictions Comments 1 FM approved units with communications are limited to read only 2 UL listed for regulatory use only II _ L _ _ A _ II I _ L _ _ I Table Selection a Restriction Letters I Not Available With Manuals None Certificate Available Only With Selection No Selectio...

Page 28: ...n Closed Off On N C Open On Alarm Relays ATTENTION Alarm relays are designed to operate in a failsafe mode that is de energized during alarm sate This results in alarm actuation when power is OFF or when initially applied until the unit completes self diagnostics If power is lost to the unit the alarms will de energize and thus the alarm contacts will close Table 2 3 Alarm Relay Contact Informatio...

Page 29: ...panel cutout requirements for mounting the controller are shown in Figure 2 2 The controller s mounting enclosure must be grounded according to CSA standard C22 2 No 0 4 or Factory Mutual Class No 3820 paragraph 6 1 5 The front panel is moisture rated NEMA3 and IP55 rated and can be easily upgraded to NEMA4X and IP66 Overall Dimensions Max panel thickness 19 1 75 Panel Cutout 92 0 0 8 0 00 3 62 0 ...

Page 30: ... Insert the prongs of the clips into the two holes in the top and bottom center of the case Figure 2 3 For water protected installation four mounting clips are required There are two options of where to install the mounting clips 1 Insert the prongs of the clips into the two holes on the left and right side of the top and bottom of the case or 2 on the center on each of the four sides Figure 2 3 T...

Page 31: ...ch or circuit breaker shall be marked as the disconnecting device for the controller CAUTION Applying 90 264 Vac to an instrument rated for 24 Vac dc will severely damage the instrument and is a fire and smoke hazard When applying power to multiple instruments make certain that sufficient current is supplied Otherwise the instruments may not start up normally due to the voltage drop caused by the ...

Page 32: ...t to add suppression devices at the external source Appropriate suppression devices are commercially available ATTENTION For additional noise information refer to document number 51 52 05 01 How to Apply Digital Instrumentation in Severe Electrical Noise Environments Permissible Wiring Bundling Table 2 5 Permissible Wiring Bundling Bundle No Wire Functions 1 Line power wiring Earth ground wiring L...

Page 33: ...alarm relays 3 Time Simplex with one alarm relay 4 Time Duplex with no alarm relays 5 Three Position Step Control with no alarm relays These selections may all be made via the keyboard and by wiring to the appropriate output terminals there are no internal jumpers or switches to change This flexibility allows a customer to stock a single instrument which is able to handle a variety of applications...

Page 34: ...tput 1 Alarm 2 Alarm 1 Output 2 Current Duplex 50 Current HEAT Aux Out COOL Dual Relay N A N A N A N A Single Relay Output 1 Output 2 Alarm 1 Output 2 Current Output Output 2 Output 2 Alarm 1 Not Needed Current Time Current COOL Time HEAT Dual Relay Outputs 1 2 Alarm 2 Alarm 1 Output 2 Single Relay Output 1 Output 2 Alarm 1 Output 1 Current Output Output 1 Output 2 Alarm 1 Not Needed Time Current ...

Page 35: ... the controller according to your requirements L1 L2 N 4 5 6 7 1 10 11 12 13 14 15 16 17 7 8 9 20 21 22 23 24 25 26 27 18 19 See table for callout details 2 3 4 5 6 8 Figure 2 4 Composite Wiring Diagram Callout Details 1 AC DC Line Voltage Terminals See Figure 2 5 2 Output 3 Terminals See Figure 2 8 through Figure 2 14 3 Output 4 Terminals See Figure 2 8 through Figure 2 14 4 Outputs 1 and 2 Termi...

Page 36: ...ntroller enclosure to local ground using a No 12 4 mm 2 copper conductor is recommended Before powering the controller see Prelimnary Checks in this section of the Product Manual 1 It is the user s responsibility to provide a switch and non time delay North America quick acting high breaking capacity Type F Europe 1 2A 250V fuse s or circuit breaker for 90 264 Vac applications or 1 A 125 V fuse or...

Page 37: ...for the Thermocouple Differential Input are for a pair of J thermocouples at an ambient temperature mean of 450 F 232 C 4 25 26 27 Use Thermocouple extension wire only Thermocouple RTD Millivolt or Volts except 0 10 Volts source 0 10 Volts Milliamps R 1 2 3 0 10 Volt source 100K 100K Power Supply Xmitter 250 Ω 25 26 27 R 25 26 27 R 25 26 27 R 1 25 26 27 R 1 Input 1 mV or Volt source 25 26 27 Use T...

Page 38: ... used Electromechanical relays are rated at 5 Amps 120 Vac or 240 Vac or 30 Vdc Customer should size fuses accordingly Use Fast Blo fuses only N C 19 20 21 22 23 24 25 26 27 Time Duplex Alarm Relay 2 N C N O 6 To terminal 19 or 21 Alarm Relay 1 Output Relay 1 L1 L2 N 4 5 7 8 9 N O N C N O N C 19 20 21 22 23 24 25 26 27 Output Relay 2 N C N O 6 Relay Load Load Supply Power 2 To terminal 19 or 21 7 ...

Page 39: ...Alarm Relay 1 Output Relay 1 L1 L2 N 4 5 7 8 9 N O N C N O Relay Load Load Supply Power Time Simplex 19 20 21 22 23 24 25 26 27 Time Duplex Alarm Relay 2 N C N O 6 Alarm Relay 1 Output Relay 1 L1 L2 N 4 5 7 8 9 N O N C N O 19 20 21 22 23 24 25 26 27 2 Output Relay 2 N O 6 Relay Load To terminal 7 or 9 Relay Load Load Supply Power 2 3 Load Supply Power Load Supply Power Dummy Resistor Dummy Resisto...

Page 40: ... O 19 20 21 22 23 24 25 26 27 6 To terminal 7 or 9 Relay Load 3 Load Supply Power Output 1 1 Customer Supplied Electromechanical relay Customer Supplied Solid State relay Output 1 1 Customer Supplied Electromechanical relay Customer Supplied Solid State relay Output 2 1 Customer Supplied Electromechanical relay Customer Supplied Solid State relay CAUTION Open collector outputs are internally power...

Page 41: ...t Blo fuses only Figure 2 11 Dual Electromechanical Relay Option Output See Table 2 6 for relay terminal connections for other Output Algorithm Types Alarm Relay 1 L1 L2 N 4 5 7 8 9 N C N O 2 When the instrument has the Current Output as shown no Alarms are available when using the Time Proportional Duplex or Three Position Step Control Output Algorithms as these outputs require both available rel...

Page 42: ...ol Connections w o Dual Relay Option 19 20 21 Motor Power Supply Close CCW Open CW Control Relay 1 Control Relay 2 L2 N L1 Hot Alarm 2 is available with with this configuration 2 Dual Electromechanical relays are rated at 2 Amps 120 Vac or 240 Vac or 30 Vdc Customer should size fuses accordingly Use Fast Blo fuses only 2 1 19 20 21 Motor Power Supply Close CCW Open CW Control Relay 1 Control Relay...

Page 43: ...ATION MASTER OR SWITCH TXD SHLD 16 RXD 17 TXD 18 TXD 14 SHLD 15 RXD TXD RXD RXD 1 2 Use Shielded twisted pair Category 5 STP CAT5 Ethernet cable 2 3 Use Switch rather than Hub to maximize performance 3 3 1 Do not run the communications lines in the same conduit as AC power Correct connections may require the use of an Ethernet cross over cable COMMUNIC ATION MASTER OR SWITCH RXD SHLD 16 RXD 17 TXD...

Page 44: ... way makes the necessary cross over connections Table 2 8 Terminals for connecting a UDC directly to a PC utilizing a straight through cable UDC Terminal UDC Signal Name RJ45 Socket Pin PC Signal Name Position 14 Shield Shield Shield Position 15 RXD 2 TXD Position 16 RXD 1 TXD Position 17 TXD 6 RXD Position 18 TXD 3 RXD 12 13 _ Auxiliary Load 0 1000 Ω Connect shield to ground at one end only 1 1 A...

Page 45: ...oximately 25 Vdc 1 1 Figure 2 18 Transmitter Power for 4 20 mA 2 wire Transmitter Using Open Collector Alarm 2 Output 2 Wire Transmitter _ INPUT 1 AUXILIARY OUTPUT 250 Ω 26 27 12 13 Configure AUXOUT OUT Auxiliary Output Calibration ZEROVAL 4095 SPANVAL 4095 If necessary install a zener diode here to reduce voltage at the transmitter A 1N4733 will reduce the voltage at the transmitter to approximat...

Page 46: ...iated with each group Table 3 1 shows an overview of the prompt hierarchy as it appears in the controller What s in this section The following topics are covered in this section Table 3 1 Configuration Topics TOPIC See Page 3 1 Overview 32 3 2 Configuration Prompt Hierarchy 33 3 3 Configuration Procedure 34 3 4 Tuning Set Up Group 35 3 5 SP Ramp Set Up Group 38 3 6 Accutune Set Up Group 43 3 7 Alg...

Page 47: ...EX AT ERR ALGOR CTRALG TIMER PERIOD START L DISP RESET INCRMT OUTALG OUTALG OUTRNG CRANGE RLY TYP INPUT1 IN1TYP XMITR1 IN1 HI IN1 LO RATIO1 BIAS 1 FILTR1 BRNOUT EMISS INPUT2 IN2TYP XMITR2 IN2 HI IN2 LO RATIO2 BIAS 2 FILTR2 CONTRL PIDSET SW VAL LSP S RSP SRC SP TRK PWR UP PWROUT SP Hi SP Lo ACTION OUT Hi OUT Lo D BAND HYST FAILSF FSMODE PBorGN MINRPM OPTIONS AUXOUT 0 PCT 100 PCT CRANGE DIG IN1 DI1 ...

Page 48: ...the Set Up group title that describes the group of parameters you want to configure Then proceed to the next step 3 Select a Function Parameter Function Function Function Upper Display the current value or selection for the first function prompt of the selected Set Up group Lower Display the first Function prompt within that Set Up group Sequentially displays the other function prompts of the Set ...

Page 49: ...Display English Numeric Code English Numeric Code Parameter Definition PB or GAIN 101 PB 0 1 to 1000 Gain 0 01 to 1000 PROPORTIONAL BAND simplex is the percent of the range of the measured variable for which a proportional controller will produce a 100 change in its output GAIN is the ratio of output change over the measured variable change that caused it G 100 PB where PB is the proportional band...

Page 50: ... models for variations of Heat Cool applications ATTENTION The selection of whether Minutes per Repeat or Repeats per Minute is used is made in the CONTRL parameters group under the prompt MINorRPM MANRST 104 100 to 100 Output MANUAL RESET is only applicable if you use control algorithm PD WITH MANUAL RESET in the Algorithm Set Up group Because a proportional controller will not necessarily line o...

Page 51: ...2T2 or CT2 X3 109 1 to 120 CYCLE TIME 2 COOL is the same as above except it applies to Duplex models as the cycle time in the COOL zone of Heat Cool applications or for the second set of PID constants CYC2T2 Electromechanical relays CT2 X3 Solid state relays ATTENTION Cycle times are in either second or 1 3 second increments depending upon the configuration of RLYTYP in the Output Algorithm Set Up...

Page 52: ...arameters are viewable ALL 4 ALL Tuning and Setpoint Ramp parameters are available for read only No other parameters are viewable AUTOMA 112 DIS ENAB 0 1 MANUAL AUTO KEY LOCKOUT Allows you to disable the Manual Auto key DISABLE ENABLE ATTENTION Can only be viewed if LOCKOUT is configured for NONE RN HLD 114 DIS ENAB 0 1 RUN HOLD KEY LOCKOUT Allows you to disable the Run Hold key for either SP Ramp...

Page 53: ...ble feature and means that at initialization the setpoint is set to the current PV value and the Ramp or Rate or Program then starts from this value Function Prompts Table 3 5 SPRAMP Group Numeric Code 200 Function Prompts Function Prompt Lower Display Selection or Range of Setting Upper Display English Numeri c Code English Numeric Code Parameter Definition SP RAMP SP Program must be disabled for...

Page 54: ... If the time expires before the final setpoint is reached it will jump to the final setpoint ATTENTION SP RAMP and SP RATE will cause the SP portion of Accutune to abort PV Tune will continue to function normally Ramp is placed into HOLD while tuning TUNE configuration SPRATE SP Rate operates only when neither SP Ramp or SP Programming is running or when SP Ramp and SP Programming are disabled 204...

Page 55: ...SP Program is running 207 DIS ENAB 0 1 SETPOINT RAMP SOAK PROGRAM Available only with controllers that contain this option SP RAMP must be disabled DISABLE Disables setpoint programming ENABLE Enables setpoint programming ATTENTION Detailed information for the prompts for SP Programming may be found in Section 4 21 Setpoint Programming The listing below is only for reference purposes STRSEG 208 1 ...

Page 56: ...p setpoint ENABLE Current PV value is used as the initial ramp setpoint SG1 RP SG3 RP SG5 RP SG7 RP SG9 RP SG11 RP 217 220 223 226 229 232 0 99hours 0 59minutes Engineering Units minute or Engineering Units hour Segment 1 Ramp Time or Segment 1 Ramp Rate Select TIME EU M or EU H at prompt RPUNIT All ramps will use the same selection SG2 SP SG4 SP SG6 SP SG8 SP SG10SP SG12SP 218 221 224 227 230 233...

Page 57: ...h the operator interface keys or via a digital input if configured The algorithm then calculates new tuning parameters and enters them in the tuning group Tune will operate with PIDA PIDB PD MR and Three Position Step Control algorithms SP SP Tuning SP tuning continuously adjusts the PID parameters in response to setpoint changes You can select tuning on minimum setpoint changes of 5 up to 15 span...

Page 58: ... 1 ACCUTUNE III DISABLE Disables the Accutune function DEMAND TUNING If TUNE is selected and tuning is initiated through the operator interface or digital input if configured the algorithm calculates new tuning parameters and enters them into the tuning group This tuning requires no process knowledge and does not require line out for initialization DUPLEX 303 DUPLEX ACCUTUNING III These prompts on...

Page 59: ...the HEAT and COOL tune sets PID 1 and PID 2 AT ERR Read Only 304 ACCUTUNE ERROR STATUS When an error is detected in the Accutune process an error prompt will appear NONE 0 NONE No errors occurred during last Accutune procedure RUN 5 RUNNING An Accutune process is still active checking process gain even though TUNE is not lit It does not affect keyboard operation ABRT 4 CURRENT ACCUTUNE PROCESS ABO...

Page 60: ...d again by whatever action has been configured Function Prompts Table 3 7 ALGOR Group Numeric Code 400 Function Prompts Function Prompt Lower Display Selection or Range of Setting Upper Display English Numeric Code English Numeric Code Parameter Definition CTRALG 401 The CONTROL ALGORITHM lets you select the type of control that is best for your process ONOF 0 ON OFF is the simplest control type T...

Page 61: ...can be adjusted somewhere between 100 and 0 It applies all three control actions Proportional P Integral I and Derivative D to the error signal Proportional Gain Regulates the controller s output in proportion to the error signal the difference between Process Variable and Setpoint Integral Reset Regulates the controller s output to the size of the error and the time the error has existed The amou...

Page 62: ... Step Control algorithm allows the control of a valve or other actuator with an electric motor driven by two controller relay outputs one to move the motor upscale the other downscale without a feedback slidewire linked to the motor shaft The deadband is adjustable in the same manner as the duplex output algorithm The Three Position Step Control algorithm provides an output display OUT which is an...

Page 63: ...he lower display is blank unless more than one analog input is configured in which case the lower display shows the other analog inputs TIMER 402 DIS ENAB 0 1 TIMER allows you to enable or disable the timer option The timer option allows you to configure a timeout period and to select timer start by either the keyboard RUN HOLD key or Alarm 2 A digital input can also be configured to start the tim...

Page 64: ...e is shown on the lower display in HH MM format along with a rotating clock character If the clock rotation is clockwise elapsed time is indicated If the clock rotation is counterclockwise time remaining is indicated RESET 406 Key AL1 0 1 RESET TIMER determines how the Timer will be set back to zero KEY Reset Timer via Run Hold Key ALARM 1 Reset the Timer via either Alarm 1 or Run Hold Key INCRMT ...

Page 65: ...pendent For example if the controller does not have a current output then none of the prompts for Output Algorithms that need a current output will appear Likewise if the controller does not have a relay output then none of the prompts that need a relay output will appear ATTENTION For all Duplex Output forms PID heat parameters apply for controller output greater than 50 PID cool parameters apply...

Page 66: ...s a second current output The second output is usually scaled so that zero and span correspond with 0 and 50 output cool zone When the output is 0 to 50 the controller uses tuning parameter set 2 when the output is 50 to 100 it uses set 1 ATTENTION Other prompts affected 4 20 RNG CURT 5 CURRENT TIME DUPLEX is a variation of duplex with current active for 0 to 50 output tuning set 2 and time is act...

Page 67: ...e Auxiliary Current Output is scaled as desired for 0 50 controller output Deadband for this configuration only applies to the Current Output The Auxiliary Output must have the Deadband scaled in FOR EXAMPLE If a 2 Deadband is desired then enter 2 0 for the Deadband selection in the Control Algorithm group This will apply Deadband to the Current Output In the Options group set the Auxiliary Output...

Page 68: ...ups ELECTROMECHANICAL RELAY Cycle time in one second increments SOLID STATE RELAY Cycle time in 1 3 second increments This is useful for solid state relay applications that require shorter cycle times DO NOT use this setting unless cycle times of less than 1 second are required ATTENTION The Lockout selection must be set to NONE in order to view this selection MTR TI 505 5 to 1800 seconds MOTOR TI...

Page 69: ...determines what actuation you are going to use for Input 1 B B Thermocouple E H E Thermocouple High E L E Thermocouple Low J H J Thermocouple High J M J Thermocouple Med J L J Thermocouple Low K H K Thermocouple High K M K Thermocouple Med K L K Thermocouple Low NNMH Ni Ni Moly Thermocouple High NNML Ni Ni Moly Thermocouple Low NICH Nicrosil Nisil Thermocouple High NICL Nicrosil Nisil Thermocouple...

Page 70: ...pt IN1 TYPE FOR EXAMPLE If input 1 is a 4 to 20 mA signal but the signal represents a type K H thermocouple then configure K H and the controller will characterize the 4 to 20 mA signal so that it is treated as a type K thermocouple input high range Parameter definitions are the same as in IN1 TYPE IN1 HI 603 999 to 9999 floating in engineering units INPUT 1 HIGH RANGE VALUE in engineering units i...

Page 71: ...some other cause Select the bias value you want on Input 1 FILTR1 607 0 to 120 seconds 0 No Filter FILTER FOR INPUT 1 A software digital filter is provided for Input 1 to smooth the input signal You can configure the first order lag time constant from 1 to 120 seconds If you do not want filtering enter 0 BRNOUT 608 BURNOUT PROTECTION SENSOR BREAK provides most input types with upscale or downscale...

Page 72: ...connected to another instrument which supplies the Burnout current For this selection no burnout signal is sent to the sensor when a thermocouple input is connected to another instrument which supplies the Burnout current For this selection no burnout signal is sent to the sensor ATTENTION For Burnout to function properly on a 0 20 mA input type or a 0 5V type that uses a dropping resistor the dro...

Page 73: ...e Parameter Definition IN2TYP 701 DIS 0 20 4 20 0 5 1 5 0 2 0 26 27 31 32 35 INPUT 2 ACTUATION TYPE This selection determines what actuation you are going to use for Input 2 DIS Disable 0 20 0 to 20 mA internal dropping resistor 4 20 4 to 20 mA internal dropping resistor 0 5 0 to 5 Volts 1 5 1 to 5 Volts 0 2 0 to 2 Volts XMITR2 702 B E H E L J H J M J L K H K M K L NNMH NNML NIC H NIC L R S T H T ...

Page 74: ...ll be limited by the range of units selected here IN2 LO 704 999 to 9999 floating in engineering units INPUT 2 LOW RANGE VALUE in engineering units is displayed for all inputs but can only be configured for linear or square root transmitter characterization Scale the 2 input signal to the display value you want for 0 See example above ATTENTION The control setpoint for Input 2 will be limited by t...

Page 75: ...nition PIDSET 801 NUMBER OF TUNING PARAMETER SETS This selection lets you choose one or two sets of tuning constants gain rate and reset NOTE The Tuning Group is automatically configured to have two PID sets when a Duplex Control Algorithm is configured ONE 0 ONE SET ONLY Only one set of tuning parameters is available Configure the values for Gain proportional band Rate Reset Time and Cycle Time i...

Page 76: ...TENTION Other prompts affected SW VALUE 2 SP 3 TWO SETS SP AUTOMATIC SWITCHOVER When the setpoint is GREATER than the value set at prompt SW VALUE Switchover Value the controller will use Gain Rate Reset and Cycle When the setpoint is LESS than the value set at prompt SW VALUE the controller will use Gain 2 Rate 2 Reset 2 and Cycle 2 ATTENTION Other prompts affected SW VALUE SW VAL 802 Value in en...

Page 77: ...only when there is a mode change i e when switching from RSP to LSP or from Manual to Automatic If power is lost then the current LSP value is also lost NONE 0 NO TRACKING If local setpoint tracking is not configured the LSP will not be altered when transfer from RSP to LSP is made PROC 1 PROCESS VARIABLE PV Local setpoint tracks the PV when in manual RSP 2 RSP Local setpoint tracks remote setpoin...

Page 78: ...to the configured failsafe position FSAF 1 FAILSAFE OUTPUT At power up in manual mode the motor will be driven to either the 0 or 100 output position whichever is selected at prompt FAILSAFE For Burnout None when the unit goes into FAILSAFE it will go to manual mode motor will be driven to the configured failsafe position SP Hi 808 0 to 100 of the PV range SETPOINT HIGH LIMIT This selection preven...

Page 79: ... between the operating ranges of output 1 and output 2 in which neither output operates positive value or both outputs operate negative value Time Duplex On Off Duplex Three Position Step HYST 814 0 0 to 100 0 of PV HYSTERESIS OUTPUT RELAY is an adjustable overlap of the ON OFF states of each control output This is the difference between the value of the process variable at which the control outpu...

Page 80: ... for the P term of the PID algorithm Where PB 100 FS GAIN MINRPM 819 RESET UNITS Selects units of minutes per repeat or repeats per minute for the I term of the PID algorithm 20 Repeats per Minute 0 05 Minutes per Repeat MIN 0 MINUTES PER REPEAT The time between each repeat of the proportional action by reset RPM 1 REPEATS PER MINUTE The number of times per minute that the proportional action is r...

Page 81: ...ILIARY OUTPUT SELECTION This selection provides an mA output representing one of several control parameters The display for auxiliary output viewing will be in engineering units for all but output Output will be displayed in percent ATTENTION Other prompts affected by these selections 4mA VAL and 20mA VAL ATTENTION Output cannot be configured when Three Position Step Control is used DIS 0 NO AUXIL...

Page 82: ...000 F Auxiliary Output Low Scale Value 0 0 Auxiliary Output High Scale Value 1000 If PV 500 F and SP 650 F then Deviation Display 150 F which is 7 5 of the Deviation Range so Auxiliary Output 50 7 5 42 5 OUT 5 OUTPUT Represents the displayed controller output in percent Cannot be used with Three Position Step Control SP 6 SETPOINT Represents the value of the setpoint currently in use and is shown ...

Page 83: ... will result in the loss of Field Calibration values and will restore Factory Calibration values DIGIN1 905 DIGITAL INPUT 1 SELECTIONS All selections are available for Input 1 The controller returns to its original state when contact opens except when overruled by the keyboard NONE 0 NO DIGITAL INPUT SELECTIONS MAN 1 TO MANUAL Contact closure puts the affected loop into manual mode Contact open re...

Page 84: ... resets SP Program back to the beginning of the first segment in the program and places the program in the HOLD mode Program cycle number is not affected Reopening switch has no effect This selection applies to either loop ATTENTION Once the last segment of the setpoint program has timed out the controller enters the mode of action specified in the configuration data and the program cannot be rese...

Page 85: ...ntact closure allows Output to track Input 2 While the switch is open the output is in accordance with its pre defined functionality When the switch is closed the output value in percent will track the Input 2 percent of range value When the switch is reopened the output will start at this last output value and normal PID action will then take over control The transfer is bumpless STRT 18 PV HOTST...

Page 86: ...UT 1 COMBINATION SELECTIONS This selection allows the specified function to occur in addition to the one chosen for DIG IN 1 DIS 0 DISABLE Disables combination function PD2 1 PLUS PID2 Contact closure selects PID Set 2 DIR 2 PLUS DIRECT ACTION Contact closure selects direct controller action SP2 3 PLUS SETPOINT 2 Contact closure puts the controller into setpoint 2 SP1 4 PLUS SETPOINT 1 Contact clo...

Page 87: ...m for short link lengths and 15 drops being the maximum at the maximum link length Function Prompts Table 3 14 Communications Group Numeric Code 1000 Function Prompts Function Prompt Lower Display Selection or Range of Setting Upper Display English Numeric Code English Numeric Code Parameter Definition ComADR 1001 1 to 99 COMMUNICATIONS STATION ADDRESS This is a number that is assigned to a contro...

Page 88: ...007 DIS ENAB 0 1 SHED ENABLE Disables enables shed functionaliy SHDTIM 1008 0 to 255 Sample Periods SHED TIME The number that represents how many sample periods there will be before the controller sheds from communications Each period equals 1 3 seconds 0 equals No shed Note If ComSTA is set to MODBUS and if SHEDENAB is set to DISABL Shed Time will not be configurable SDMODE 1009 SHED CONTROLLER M...

Page 89: ... UNITS CSRATIO 1012 20 0 to 20 0 COMPUTER SETPOINT RATIO Computer setpoint ratio CSP_BI 1013 999 to 9999 COMPUTER SETPOINT RATIO Computer setpoint ratio in Engineering Units LOOPBK 1014 DIS ENAB 0 1 LOCAL LOOPBACK tests the communications hardware DISABLE Disables the Loopback test ENABLE Allows loopback test The UDC goes into Loopback mode in which it sends and receives its own message The UDC di...

Page 90: ...sically present This allows the Alarm status to be shown on the display and or sent via communications to a host computer Function Prompts Table 3 15 ALARMS Group Numeric Code 1100 Function Prompts Function Prompt Lower Display Selection or Range of Setting Upper Display English Numeric Code English Numeric Code Parameter Definition A1S1TY 1101 NONE IN 1 IN 2 PROC DE OUT SHED E ON E OF MAN RSP FSA...

Page 91: ...t the minimum and maximum output limit settings When the output reaches one of these limits a timer begins If the timer expires and the output has not caused the PV to move by a pre determined amount then the alarm activates thus signalling that the loop is broken The loop break timer value must be configured by the operator as the AxSx VAL entry This value is in seconds with a range of 0 to 3600 ...

Page 92: ... Group See Section 3 12 but DI 2 must be enabled in the Options Group for the alarm to function properly A1S1VA 1102 Value in engineering units ALARM 1 SETPOINT 1 VALUE This is the value at which you want the alarm type chosen in prompt A1S1TYPE to actuate The value depends on what the setpoint has been configured to represent No setpoint is required for alarms configured for Communications SHED F...

Page 93: ...1104 ALARM 1 SETPOINT 2 TYPE Select what you want Setpoint 2 of Alarm 1 to represent The selections are the same as A1S1TYPE A1S2VA 1105 Value in engineering units ALARM 1 SETPOINT 2 VALUE This is the value at which you want the alarm type chosen in prompt A1S2TYPE to actuate The details are the same as A1S1 VAL A1S2HL A1S2EV 1106 1106 HIGH LOW BEGIN END 0 1 0 1 ALARM 1 SETPOINT 2 STATE Same as A1...

Page 94: ...ts ALARM 2 SETPOINT 2 VALUE This is the value at which you want the alarm type chosen in prompt A2S2TYPE to actuate The details are the same as A1S1 VAL A2S1HL A2S1EV 1112 1112 HIGH LOW BEGIN END 0 1 0 1 ALARM 2 SETPOINT 1 STATE Same as A1S1HL ALARM 2 SEGMENT EVENT 2 Same as A1S1EV ALHYST 1113 0 0 to 100 0 of span or full output as appropriate ALARM HYSTERESIS A single adjustable hysteresis is pro...

Page 95: ...ter gets to the non alarm limit or band Alarm blocking affects both alarm setpoints DISABLE Disables blocking AL1 Blocks alarm 1 only AL2 Blocks alarm 2 only AL12 Blocks both alarms ATTENTION When enabled on power up or initial enabling via configuration the alarm will not activate unless the parameter being monitored has not been in an alarm condition for a minimum of one control cycle 167 ms DIA...

Page 96: ...E No Decimal Place fixed no auto ranging 8888 ONE 1 decimal place 888 8 TWO 2 decimal places 88 88 ATTENTION Auto ranging will occur for selections of one or two decimal places For example should the instrument be configured for two decimal places and the PV exceeds 99 99 then the display will change to a single decimal place so that values of 100 0 and above can be shown UNITS 1202 TEMPERATURE UN...

Page 97: ...lt parameter shown on the upper display Pressing the LOWER DISPLAY key will cycle through all applicable values One minute after the last press of the display key the display will revert to the display configured here SETPOINT Active Setpoint PV YES Process Variable with lower display prompt PV NO Process Variable with no lower display prompt LWRDSP 1204 ENAB DIS 0 1 LOWER DISPLY For dual display ...

Page 98: ...guration Screens are generally similar in format but smaller Ethernet Configuration Screen This controller is shipped from the factory with the IP Address set to 10 0 0 2 the Subnet Mask set to 255 255 255 0 and the Default Gateway set to 0 0 0 0 Consult your Information Technologies IT representative as to how these should be configured for your installation The MAC address is printed on the prod...

Page 99: ...nsitions from the OFF to the ON state Figure 3 2 Email Configuration Screen This controller cannot receive Emails so it is suggested that you configure the From Email window with a non Email style address that will make it easy for you to determine which controller sent the Email For Email technical reasons the entry in the From Email window cannot have spaces See Figure 3 2 If you do not know you...

Page 100: ...ame Alarm 1 SP1 Type INPUT1 Event HIGH END Value 500 00 Actual 712 69 The content of an Email triggered by Alarm 2 Setpoint 1 that is configured to monitor Digital Input 1 would look something like this Name Alarm 2 SP1 Type DIG IN1 Event HIGH END Value 0 00 Actual 0 00 ATTENTION Email will always be time stamped with the date that the Ethernet Software in the instrument was last modified If the S...

Page 101: ... 1 0 0 00 1 0 1 0 0 0 0 00 1 0 20 20 20 20 0 NONE ENAB ENAB ENAB ENAB ALGOR OUTALG CTRALG TIMER PERIOD START L DISP RESET INCRMT OUTALG CRANGE RLY TY MTR TI _______ _______ _______ _______ _______ _______ _______ _______ _______ _______ _______ PIDA DIS 0 01 KEY TREM KEY MIN NOTE 1 4 20 MECH 5 SPRAMP SPRAMP TI MIN FINLSP SPRATE EUHRUP EUHRDN SPPROG _______ _______ _______ _______ _______ _______ _...

Page 102: ...____ _______ _______ _______ _______ _______ _______ NONE 90 HIGH BEGN NONE 90 HIGH BEGN NONE 90 HIGH BEGN NONE 90 HIGH BEGN 0 0 NOL DIS DIS OPTION AUXOUT ARANGE 0 PCT 100 PCT DIG IN 1 DIG1 CMB DIG IN 2 DIG2 CMB _______ _______ _______ _______ _______ _______ _______ _______ DIS 4 20 0 100 NONE DIS NONE DIS DISPLY DECMAL UNITS FREQ LWRDSP DISPLY LNGUAG TCDIAG _______ _______ _______ _______ ______...

Page 103: ...Interface 90 4 3 Entering A Security Code 90 4 4 Lockout Feature 91 4 5 Monitoring The Controller 93 4 6 Single Display Functionality 97 4 7 Start Up Procedure for Operation 96 4 8 Control Modes 100 4 9 Setpoints 101 4 10 Timer 102 4 11 Accutune 104 4 12 Fuzzy Overshoot Suppression 110 4 13 Using Two Sets Of Tuning Constants 110 4 14 Alarm Setpoints 112 4 15 Three Position Step Control Algorithm 1...

Page 104: ...ired to change from one level of lockout to another When a controller leaves the factory it has a security code of 0 which permits changing from one lockout level to another without entering any other code number Procedure If you require the use of a security code select a number from 0001 to 9999 and enter it when the lockout level is configured as NONE Thereafter that selected number must be use...

Page 105: ... UDC2500 is used to inhibit changes via keyboard of certain functions or parameters by unauthorized personnel Lockout levels There are different levels of Lockout depending on the level of security required These levels are NONE No Lockout All groups Read Write CAL Calibration prompts are deleted from the Setup List CONF Timer Tuning SP Ramp and Accutune are Read Write All other Setup groups are R...

Page 106: ...tion prompt RN HLD M A Reset M A Reset M A Reset Key you can disable the Auto Manual key at configuration Set Up group prompt Tuning function prompt AUTOMA SP Select SP Select SP Select Key you can disable the Set Point Select function key at configuration Set Up group prompt Tuning function prompt SP SEL See Subsection 3 4 Tuning Parameters Set Up Group prompts to enable or disable these keys Key...

Page 107: ... when the alarm condition ends OUT 1 2 A visual indication of the control relays A or M A visual indication of the mode of the controller Dual display model only A Automatic Mode M Manual Mode None F or C A visual indication of the temperature units None No temperature unit annunciator F Degrees Fahrenheit C Degrees Celsius L or R A visual indication of setpoint being used L Local Setpoint is acti...

Page 108: ...n using SP Ramp 2LXXXX LOCAL SETPOINT 2 RSXXXX REMOTE SETPOINT 2NXXXX INPUT 2 DEXXXX DEVIATION Maximum negative display is 999 9 PIDS X TUNING PARAMETER SELECTED SET where X is either 1 or 2 HH MM TIME REMAINING Time that remains on timer in Hours Minutes ELAPSED TIME Time that has elapsed on timer in Hours Minutes RPXXXM SETPOINT RAMP TIME Time remaining in the setpoint ramp in minutes AX XXX AUX...

Page 109: ...IN1RNG Input 1 Out of Range Out of range criteria Linear range 10 out of range Characterized range 1 out of range IN2RNG Input 2 Out of Range Same as Input 1 PV LIM PV Out of Range PV PV source x PV source ratio PV source bias FAILSF Failsafe conditions for failsafe are EEROM Test Failed Scratch Pad RAM Test Failed Configuration Test Failed Field or Factory Cal Test Failed Check the Status group R...

Page 110: ...Digital Controller Product Manual 4 07 XXXX IN 1 Ratio Bias IN 2 Ratio Bias PV Source RSP Source SP Source SP PV Remote SP Local SP SP 2SP CONTROL ALGORITHM OUTPUT To Final Control Element CSP Figure 4 2 Functional Overview Block Diagram of the UDC2500 Controller ...

Page 111: ... default display The default display is configured in the Input 1 Setup Group and has three selections Active Setpoint SP Process Variable PR Y Process Variable with no bottom display prompt PR n Exceptions There are three exceptions to the above rules The displays for PID SET Timer and Setpoint Ramp will appear the same as on a dual display model and when displaying Timer or Ramp values the defau...

Page 112: ...mments blank Process Variable Default selection PV Process Variable Default selection SP Local Setpoint 1 Default selection 2SP Local Setpoint 2 Default selection RSP Remote Setpoint Default selection OUT Output DEV Deviation 2IN Input 2 AUX Aux Output value BIA PD MR bias value PIDS x Process Variable Active PID set RP xxxM Process Variable SP Ramp time left HH MM or MM SS Process Variable Timer ...

Page 113: ...he final control element is functioning correctly Upper Display PV Value Lower Display OT and the output value in 4 Select Automatic Mode M A Reset M A Reset M A Reset N A for Single Display Model Until A indicator is ON The controller is in Automatic mode The controller will automatically adjust the output to maintain the process variable at setpoint 2 5 Enter the Local Setpoint Lower Display Low...

Page 114: ... and automatically adjusts the output to maintain the PV at the desired value In this mode you can adjust the setpoint See Subsection 4 9 Setpoints AUTOMATIC with REMOTE SETPOINT optional In automatic remote mode the controller operates from the setpoint measured at the remote setpoint input Adjustments are available to ratio this input and add a constant bias before it is applied to the control e...

Page 115: ...s out of remote setpoint the last value of the remote setpoint is inserted into the local setpoint If LSP tracking is not configured the local setpoint will not be altered when the transfer is made 4 9 Setpoints Introduction You can configure the following setpoints for the UDC2500 controller A Single Local Setpoint 2 Local Setpoints a Local Setpoint and a Remote Setpoint Refer to Subsection 3 11 ...

Page 116: ... local setpoint is not configured as a setpoint source you attempt to change the setpoint while a setpoint ramp is enabled or if you attempt to change the setpoint with the setpoint select function key disabled 4 10 Timer Introduction The Timer provides a configurable Time out period of from 0 to 99 hours 59 minutes or 0 to 99 minutes 99 seconds Timer Start is selectable as either the RUN HOLD key...

Page 117: ...ue HH MM or Min Sec value MM SS plus a clockwise rotating clock face Operation When the Timer is enabled RUN HOLD key or ALARM 2 it has exclusive control of Alarm 1 relay At TIME OUT Alarm 1 is active The clock character has stopped moving The Time display shows either 00 00 or the time out period depending on the configuration selection The Timer is ready to be reset At RESET Alarm 1 relay is ina...

Page 118: ...de Once Accutune III has been enabled in the TUNE setup group either SLOW or FAST tuning may be used Which one is used is selected via the lower display during normal operation For the SLOW selection the controller calculates conservative tuning constants with the objective of minimizing overshoot If the controller determines that the process has appreciable dead time it will automatically default...

Page 119: ...r display 5 Initiate Tuning Select DoSLOW or DoFAST in lower display 6 Tuning in operation Lower Display Lower Display Lower Display Upper display will flash TUNE as long as ACCUTUNE process is operating When process completes tuning parameters are calculated and lower display will show NoTune prompt ATTENTION The Accutune process may be aborted at any time by changing the lower display back to No...

Page 120: ...ne output above 50 3 Configure LSP2 Lower Display Lower Display Lower Display Until 2SP Local Setpoint 2 shows in the lower display 4 or Until LSP2 is a value within the Cool Zone output below 50 5 Switch to Automatic Mode M A Reset M A Reset M A Reset Until the A indicator is lighted on controllers with Manual option 6 Show Tuning Prompt Lower Display Lower Display Lower Display Until NoTUNE is s...

Page 121: ... operation Lower Display Lower Display Lower Display Upper display will flash TUNE as long as ACCUTUNE process is operating When process completes tuning parameters are calculated and lower display will show NoTune prompt 4 11 5 Using MANUAL TUNE at start up for Duplex Heat Cool When DUPLEX has been configured for MANUAL This selection should be used when tuning is needed only for the HEAT zone or...

Page 122: ...on Press Result 1 Configure LSP2 Lower Display Lower Display Lower Display Until 2SP Local Setpoint 2 shows in the lower display 2 or Until LSP2 is a value within the Cool Zone output below 50 3 Switch to Automatic Mode M A Reset M A Reset M A Reset Until the A indicator is lighted on controllers with Manual option 4 Show Tuning Prompt Lower Display Lower Display Lower Display Until NoTUNE is show...

Page 123: ...d Only NONE NO ERRORS OCCURRED DURING LAST ACCUTUNE PROCEDURE None IDFL PROCESS IDENTIFICATION FAILURE Autotune has aborted because an illegal value of GAIN RATE or reset was calculated Illegal Values try Accutune again untunable process contact local application engineer ABRT CURRENT ACCUTUNE PROCESS ABORTED caused by the following conditions a Operator changed to Manual mode b Digital Input dete...

Page 124: ...ed and direction of the PV signal as it approaches the setpoint and temporarily modifies the internal controller response action as necessary to avoid an overshoot There is no change to the PID algorithm and the fuzzy logic does not alter the PID tuning parameters This feature can be independently Enabled or Disabled as required by the application to work with TUNE On Demand Accutune III tuning al...

Page 125: ...able selections are ONE 1 set of constants 2 KBD 2 sets keyboard selectable 2 PR 2 sets auto switch at PV value 2 SP 2 sets auto switch at SP value 4 Set Tuning Values for Each Set Function Function Function Refer to TUNING Set up group subsection 3 4 and set the following tuning parameters PB or GAIN RATE T I MIN or I RPM CYCT1 or CTIX3 PB2 or GAIN2 RATE 2T I2MIN or I2RPM CYC2T2 or CT2X3 PIDSET1 ...

Page 126: ...rmally open NO energized or normally closed NC de energized using internal jumper placement See Table 2 3 in the Section 2 Installation for alarm relay contact information There are four alarm setpoints two for each alarm The type and state High or Low is selected during configuration See Subsection 3 13 Configuration for details Alarm Setpoints Display Table 4 20 Procedure for Displaying Alarm Se...

Page 127: ...e the other to move it downscale without a feedback slidewire linked to the motor shaft Estimated Motor Position The Three Position Step control algorithm provides an output display OT which is an estimated motor position since the motor is not using any feedback Although this output indication is only accurate to a few percent it is corrected each time the controller drives the motor to one of it...

Page 128: ...safe Value Step Operation Press Result 1 Select Control Set up Group Setup Setup Until you see Upper Display SET Lower Display CONTRL 2 Select Failsafe Function Prompt Function Function Function You will see Upper Display range within the range of the Output 0 to 100 for all output types except 3 Position Step 3 Position Step 0 motor goes to closed position 100 motor goes to open position Lower Di...

Page 129: ...elect a failsafe mode in the upper display 4 Return to Normal Display Lower Display Lower Display Lower Display At power up the output will go to the value set 4 18 Setpoint Rate Ramp Program Overview Introduction The Setpoint Ramp configuration group lets you enable and configure any of the following SPRATE a specific rate of change for any local setpoint change Subsection 4 20 SPRAMP a single se...

Page 130: ... ending the ramp and disabling it See Table 4 24 Table 4 24 Running A Setpoint Ramp Step Operation Press Result 1 Select Automatic Mode M A Reset M A Reset M A Reset A indicator is on Upper Display Hold and PV value Lower Display SP and Present value 2 Set Start Setpoint Lower Display Lower Display Lower Display Until start SP value is in lower display Upper Display Hold and PV value Lower Display...

Page 131: ...20Setpoint Rate Introduction When you have configured a SETPOINT RATE it will apply immediately to local setpoint change Configuration check Make sure SPRATE is enabled SP RATE and SPPROG are not running A Rate Up EUHRUP or Rate Down EUHRDN value has been configured in Engineering units per hour ATTENTION A value of 0 will imply an immediate change in setpoint that is NO RATE applies See Subsectio...

Page 132: ...rogram contents and an explanation of each to aid you in configuration Then refer to Subsection 3 5 Configuration to do the setpoint program Make sure SPRATE and SPRAMP are disabled Fill out the worksheet Refer to the example in Figure 4 3 and draw a Ramp Soak Profile on the worksheet provided Figure 4 4 and fill in the information for each segment This will give you a record of how the program wa...

Page 133: ...fied number of times from beginning to end Range 0 to 99 Guaranteed soak All soak segments can have a deviation value of from 0 to 99 specified by SOK DEV which guarantees the value for that segment Guaranteed soak deviation values 0 guarantee that the soak segment s process variable is within the deviation for the configured soak time Whenever the deviation is exceeded soak timing is frozen There...

Page 134: ...he program state selection determines the program state after completion The selections are DIS program is disabled so program value changed to DIS HOLD program on hold Program termination state The program termination state function determines the status of the controller upon completion of the program The selections are LAST controls to last setpoint FSAF manual mode and failsafe output Reset Pr...

Page 135: ... Time 5 1 hr 30 min RP UNIT Engr Unit for Ramp TIME SG6 SP Soak SP 6 250 PG END Controller Status LAST SP SG6 TI Soak Time 6 3 hr 0 min STATE Controller State at end HOLD SG7 RP Ramp Time 7 2 hr 30 min TO BEGIN Reset SP Program DIS SG8 SP Soak SP 8 500 PVSTRT Program starts at PV value DIS SG8 TI Soak Time 8 0 hr 30 min RECYCL Number of Recycles 2 SG9 RP Ramp Time 9 0 SOKDEV Deviation Value 0 SG10...

Page 136: ... Segment Value Prompt Function Segment Value STRSEG Start Seg SG4 TI Soak Time 4 ENDSEG End Seg SG5 RP Ramp Time 5 RP UNIT Engr Unit for Ramp SG6 SP Soak SP 6 RECYCL Number of Recycles SEG6 TI Soak Time 6 SOKDEV Deviation Value SG7 RP Ramp Time 7 PG END Controller Status SG8 SP Soak SP 8 STATE Program Controller State SG8 TI Soak Time 8 TO BEGIN Reset SP Program SG9 RP Ramp Time 9 PVSTRT Program s...

Page 137: ...er Display PV value Lower Display SP or To set the Local Setpoint value to where you want the program to start out Run State Run Hold Run Hold Run Hold Initiates the setpoint program RUN appears in the upper display indicating that the program is running Hold State Run Hold Run Hold Run Hold Holds the setpoint program HOLD appears in the upper display indicating that the program is in the HOLD sta...

Page 138: ...te or disappears if configured for disable of setpoint programming The controller either operates at the last setpoint in the program or goes into manual mode failsafe output Disable Program See Section 3 Configuration Group SPPROG for details Power outage ATTENTION If power is lost during a program upon power up the controller will be in hold and the setpoint value will be the setpoint value prio...

Page 139: ...ess to functions not accessible via the controller s display and keyboard The figures in this section show screen shots of the Maintenance Screens from the PC version of the P I E Tool Pocket PC Maintenance Screens are generally similar in format but smaller ATTENTION Your instrument may not have all of the screens and parameters shown in this section Loop Data Select Loop Data from the Maintenanc...

Page 140: ...The Loop Data screen allows you to see the current status of the process loop The OP1 OP2 and OP3 windows indicate the status of the current outputs If a current output is not installed the OP status for that output is always OK The Alarms and Digital Inputs buttons allow you to see the current status of each alarm setpoint and digital input ...

Page 141: ...shows the status of each alarm setpoint NONE in the Type column indicates that the alarm is disabled Highlighted alarms are currently active An asterisk indicates that the alarm has changed state since the last communications transaction For this instrument the Alarm On and Alarm Off columns will always be blank See Section 3 14 for other information about configuring Alarms Figure 4 7 Alarm Detai...

Page 142: ...ntenance Screen and shows the status of each Digital Input NONE in the Type column indicates that the Digital Input is disabled Highlighted Digital Inputs are currently active An asterisk indicates that the alarm has changed state since the last communications transaction This instrument has a maximum of two Digital Inputs Digital Inputs 3 through 8 will always appear as NONE Figure 4 8 Digital In...

Page 143: ...ct Manual 129 Status Data Select Status Data from the Maintenance Data menu The Status Data screen lets you see the current status of the controller s diagnostics If the controller has detected a problem this screen will show the detected problem Figure 4 9 Status Data Maintenance Screen ...

Page 144: ...rnet diagnostic messages as available on the controller via the lower display window See Section 7 5 for details The Ethernet Status screen shows the network status of the Ethernet Link This may be accessed either via Ethernet or via Infrared communications Not all diagnostic messages are available via Ethernet Communications For example if the Ethernet cable is unplugged then the instrument canno...

Page 145: ...s printed on the product label located on the instrument s case Only the P I E Tool can be used to configure Ethernet parameters The figures in this section show screen shots from the PC version of the P I E Tool Screens Pocket PC Screens are generally similar in format but smaller The P I E Tool can connect to your controller via either Ethernet communications port or the Infrared IR communicatio...

Page 146: ...f using PC or your Pocket PC s IR port if using Pocket PC at the IR window on the front of the controller and then click on the Start button The P I E Tool should start uploading the configuration information from the controller as shown below Figure 4 13 Configuration Upload in Progress Once the upload is complete click on the Ethernet Email Group Configure your Ethernet and Email parameters per ...

Page 147: ...n find them later Connecting to the Ethernet Port in the Controller requires that you have either an Ethernet crossover cable or a MDI compliant Switch or Hub available with a straight through cable The crossover cable can be used to directly connect your PC to the Controller while the Switch or Hub can be used to connect your PC and Controller to the Hub or Switch via straight through cables Once...

Page 148: ...ddress to 10 0 0 2 as shown in Figure 4 15 Figure 4 15 Ethernet Communications Address Close the Ethernet configuration window and then single click on the Online Configuration button Then click on the Start button The P I E Tool should start uploading the configuration information from the controller as shown in Figure 4 16 ...

Page 149: ...tings and downloaded them to your controller you will no longer be able to communicate with it until you change the IP address in the P I E Tool to be per the controller s new IP Address You will also need to re configure the Local Area Network LAN settings on your PC back to their original settings On some PCs and LANs it is possible to simply allow the PC to get these settings automatically via ...

Page 150: ...e user Field Calibration can improve the accuracy of the Controller if necessary for a particular application CAUTION The field calibration will be lost if a change in input type configuration is implemented at a later time The original factory calibration data remains available for later use after a field calibration is done See subsection 0 if you want to restore factory calibration values What ...

Page 151: ...rated separately Select the Voltage Current or Resistance equivalents for 0 and 100 range values from Table 5 1 and Table 5 2 Use these values when calibrating your controller Table 5 1 Voltage Milliamp and Resistance Equivalents for Input 1 Range Values PV Input Range Range Values Sensor Type F C 0 100 Thermocouples per ITS 90 B 0 to 3300 18 to 1816 0 100 mV 13 769 mV E 454 to 1832 270 to 1000 9 ...

Page 152: ... to 1200 300 to 1200 184 to649 184 to149 184 to649 184 to649 25 202 ohms 25 202 ohms 50 404 ohms 126 012 ohms 329 289 ohms 156 910 ohms 658 578 ohms 1646 445 ohms Linear Milliamps 4 to 20 mA 0 to 20 mA 4 00 mA 0 00 mA 20 00 mA 20 00 mA Millivolts 0 to 10 mV 0 to 50 mV 0 to 100 mV 0 00 mV 0 00 mV 0 00 mV 10 00 mV 50 00 mV 100 00 mV Volts 1 to 5 Volts 0 to 5 Volts 0 to 10 Volts 1 00 Volts 0 00 Volts...

Page 153: ...ent Needed Table 5 3 lists the equipment you will need to calibrate the specific types of inputs that are listed in the table You will need a screwdriver to connect these devices to your controller Table 5 3 Equipment Needed Type of Input Equipment Needed Thermocouple Inputs Ice Bath A calibrating device with at least 0 02 accuracy for use as a signal source such as a millivolt source Thermocouple...

Page 154: ...fore switching ON Do not switch current sources OFF ON while connected to the UDC2500 input 5 4 Input 1 Set Up Wiring Thermocouple Inputs Using an Ice Bath Refer to Figure 5 2 and wire the controller according to the procedure given in Table 5 4 Table 5 4 Set Up Wiring Procedure for Thermocouple Inputs Using an Ice Bath Step Action 1 Connect the copper leads to the calibrator 2 Connect a length of...

Page 155: ...Source Thermocouple Extension Wire _ 26 27 _ Thermocouple Source Thermocouple Extension Wire _ 26 27 _ Figure 5 3 Wiring Connections for Thermocouple Inputs Using Thermocouple Source RTD Inputs Refer to Figure 5 4 and wire the controller according to the procedure given in Table 5 6 Table 5 6 Set Up Wiring Procedure for RTD Inputs Step Action 1 Connect the copper leads from the calibrator to the I...

Page 156: ...Action 1 Connect the copper leads from the calibrator to the Input 1 terminals as shown in Figure 5 5 2 Place current voltage source at zero before switching on 3 Do not switch current voltage source ON OFF while connected to the instrument ATTENTION For Radiamatic inputs only set Emissivity value to 1 0 See Subsection 3 9 Configuration Set Up prompt INPUT1 function prompt EMISS Millivolt or Volt ...

Page 157: ...nstrument Volt Source _ 1 2 3 100K pair 26 27 Volt Source _ 1 2 3 100K pair 26 27 Figure 5 6 Wiring Connections for 0 to 10 Volts Milliamperes Refer to Figure 5 5 and wire the controller according to the procedure given in Table 5 7 Table 5 9 Set Up Wiring Procedure for Milliampere Inputs Step Action 1 Connect the copper leads from the calibrator to the Input 1 terminals as shown in Figure 5 7 2 P...

Page 158: ...5 10 The numeric codes are also listed Table 5 10 Input 1 Calibration Procedure Numeric Code 10000 Step Operation Press Result 1 Enter Calibration Mode Setup Setup until you see Upper Display CAL Lower Display INPUT1 10000 Function Function Function You will see Upper Display DIS 0 Lower Display CALIN1 10001 The calibration sequence is enabled and you will see Upper Display BEGN 1 Lower Display CA...

Page 159: ...mperature Function Function Function The calculations for zero and span are now stored and you will see Upper Display The cold junction temperature at the rear terminals Lower Display CJTEMP 10004 The value in the upper display is in tenths of a degree It is the current reading of the temperature as measured at the thermocouple terminals and recognized by the controller You can change this value i...

Page 160: ... 0 to 20 mA or 4 to 20 mA Inputs Input 2 Step Action 1 Connect the copper leads from the calibrator to the Input 2 terminals as shown in Figure 5 8 2 Place current source at zero before switching on 3 Do not switch current source ON OFF while connected to the instrument 25 26 no connection 27 Copper Leads Equal Length Current Source _ 25 26 no connection 27 Copper Leads Equal Length Current Source...

Page 161: ...ce voltage source at zero before switching on 3 Do not switch voltage source ON OFF while connected to the instrument Voltage Source 26 27 Copper Leads Equal Length _ 25 no connection Voltage Source 26 27 Copper Leads Equal Length _ 25 no connection Figure 5 9 Wiring Connections for 0 to 2 Volts 0 to 5 Volts or 1 to 5 Volts Input Input 2 5 7 Input 2 Calibration Procedure Preliminary Steps Apply po...

Page 162: ...2 Calibrate 0 Function Function Function You will see Upper Display APLY 2 Lower Display IN2ZRO 20002 Adjust your calibration device to an output signal equal to the 0 range value for your particular input sensor Wait 15 seconds then go to the next step 3 Calibrate 100 Function Function Function You will see Upper Display APLY 2 Lower Display IN2SPN 20003 Adjust your calibration device to an outpu...

Page 163: ...le 5 14 Restore Factory Calibration Step Operation Press Result 1 Set LOCKOUT to NONE Setup Setup until you see Upper Display SET UP Lower Display TUNING Function Function Function Until you see Upper Display one of the following NONE all parameters are read write CAL all parameters are read write except Calibration CONF configuration parameters are Read Only no writes permitted VIEW Tuning and Se...

Page 164: ...roper selection You will see Upper Display Original Input Selection that matches your type of sensor Lower Display INxTYP 4 Return to Normal Operation Lower Display Lower Display Lower Display to return to Normal operating mode The factory calibration will be restored If the problem is not corrected contact the Honeywell Technical Assistance Center at 1 800 423 9883 USA and Canada ...

Page 165: ...utput What s in this section The following topics are covered in this section TOPIC See Page 6 1 Overview 151 6 2 Current Output Calibration 152 6 3 Auxiliary Output Calibration 154 6 4 Restore Output Factory Calibration 156 WARNING SHOCK HAZARD OUTPUT CALIBRATION MAY REQUIRE ACCESS TO HAZARDOUS LIVE CIRCUITS AND SHOULD ONLY BE PERFORMED BY QUALIFIED SERVICE PERSONNEL MORE THAN ONE SWITCH MAY BE R...

Page 166: ... that is required See the CO RANGE configuration in Sub section 3 8 for details Equipment Needed You will need a standard shop type milliammeter with whatever accuracy is required capable of measuring 0 to 20 milliamps Calibrator Connections Refer to Figure 6 1 and wire the controller according to the procedure given in Table 6 1 Table 6 1 Set Up Wiring Procedure for Current Output Step Action 1 A...

Page 167: ... You will see Upper Display A Value Lower Display ZROVAL 30001 or Until the desired 0 output is read on the milliammeter use the values shown below depending on the action of your controller Normally this will be the setting that produces 4 mA 3 Calibrate 100 Function Function Function This stores the 0 value and you will see Upper Display A Value Lower Display SPNVAL 30002 or Until the desired 10...

Page 168: ...tion change is all that is required See the AO RANGE configuration in Sub section 3 12 for details Equipment Needed You will need a calibrating device with whatever accuracy is required capable of measuring 0 to 20 mA Calibrator Connections Refer to Figure 6 2 and wire the controller according to the procedure given in Table 6 3 Table 6 3 Set Up Wiring Procedure for Auxiliary Output Step Action 1 ...

Page 169: ...te 0 Function Function Function You will see Upper Display A Value Lower Display ZROVAL 50001 or until the desired 0 output is read on the milliammeter use the values shown below depending on the action of your controller Normally this will be the setting that produces 4 mA 3 Calibrate 100 Function Function Function To store the 0 value you will see Upper Display A Value Lower Display SPNVAL 50002...

Page 170: ... to NONE Setup Setup until you see Upper Display SET Lower Display TUNING Function Function Function Until you see Upper Display one of the following NONE all parameters are read write CAL all parameters are read write except Calibration CONF configuration parameters are Read Only no writes permitted VIEW Tuning and Setpoint Ramp parameters are read write No other parameters can be viewed ALL Tuni...

Page 171: ...ction in the upper display back to the proper selection You will see Upper Display Original range selection Lower Display CRANGE for the Current Output or Lower Display ARANGE for the Auxiliary Output 4 Return to Normal Operation Lower Display Lower Display Lower Display to return to Normal operating mode The factory calibration will be restored If the problem is not corrected contact the Honeywel...

Page 172: ...ted in this section to solve them What s in this section The following topics are covered in this section TOPIC See Page 7 1 Overview 158 7 2 Troubleshooting Aids Overall Error Messages Controller Failure Symptoms Customer Support Determining the Software Version Number 159 7 3 Power up Tests 161 7 4 Status Tests 161 7 5 Background Tests 162 7 6 Controller Failure Symptoms 164 7 7 Troubleshooting ...

Page 173: ...n related problems Review the application of the controller then if necessary direct your questions to the local sales office Hardware and software related problems Use the troubleshooting error message prompts and controller failure symptoms to identify typical failures which may occur in the controller Follow the troubleshooting procedures to correct them 7 2 Troubleshooting Aids Overall error m...

Page 174: ...ll be shipped with instructions for returning the defective unit Do not return your controller without authorization from Honeywell s Technical Assistance Center or until the replacement has been received Check out Honeywell s web site at http www honeywell com ps Determining the software version Table 7 1 lists the procedure for identifying the software version number Table 7 1 Procedure for Iden...

Page 175: ...Control with motor position indication and Auto cal has never been done the prompt CAL MTR will appear to suggest that the controller be calibrated 7 4 Status Tests Introduction When required the results of these tests can be checked to determine the reason the controller has gone to Failsafe How to check the status tests The procedure in Table 7 2 tells you how to display the results of the statu...

Page 176: ...ror message shows whenever the controller goes into a failsafe mode of operation This will happen if RAM test failed Configuration test failed Calibration test failed Burnout configured for none and the input failed 1 Run through STATUS check to determine the reason for the failure 2 Press the SET UP key until STATUS appears in the lower display 3 Press the FUNCTION key to see whether the tests pa...

Page 177: ...he calibration Use a Ratio2 of 1 0 and a Bias2 of 0 0 SEGERR Setpoint Program start segment number is less than ending segment number Check SP Program configuration subsection 3 5 Set up Group SPPROG function prompts STRSEG and ENDSEG TCWARN The Thermocouple is starting to burnout This diagnostic message means that the controller has detected that the thermocouple is starting to burnout This error...

Page 178: ...rrent Proportional Output 2 OK OK Three Position Step Control Output 3 OK OK Time Proportional Output 4 OK Displayed Output disagrees with Controller Output OK Controller Output disagrees with Displayed Output Current Time Proportional Output 5 OK OK OK External Alarm function does not operate properly Malfunction in alarm output 6 Display does not change when a key is pressed Keyboard Malfunction...

Page 179: ...procedure lists what to do if you have that particular failure and how to do it or where to find the data needed to accomplish the task WARNING SHOCK HAZARD TROUBLESHOOTING MAY REQUIRE ACCESS TO HAZARDOUS LIVE CIRCUITS AND SHOULD ONLY BE PERFORMED BY QUALIFIED SERVICE PERSONNEL MORE THAN ONE SWITCH MAY BE REQUIRED TO DE ENERGIZE UNIT BEFORE SERVICING Equipment needed You will need the following eq...

Page 180: ...lation instructions supplied with new board Procedure 2 Table 7 6 explains how to troubleshoot Current Output failure symptoms Table 7 6 Troubleshooting Current Output Failure Step What to do How to do it 1 Make sure the controller is configured for Current output and the proper range 4 to 20 or 0 to 20 is configured Make Output Set Up group function prompt OUT ALG CUR Make the Output Set UP group...

Page 181: ... both directions Remove controller and short out Output 1 or Output 2 The motor should go to either open or closed If it does controller is ok If not repeat Step 1 5 Check whether the motor drives in either direction If the motor does not drive in either direction check the motor If the motor drives in one direction but not the other go to Step 6 Refer to the motor instructions 6 Make sure the out...

Page 182: ...up function prompt OUTALG RLY or RLYD Refer to Section 3 Configuration 2 Check the field wiring Make sure the NO or NC contact wiring is correct Refer to Section 2 Installation for details 3 Check the output Put the controller into Manual mode Vary the output above and below the present value Observe OUT1 indicator on the operator interface Contact should change state 0 open 100 closed Listen for ...

Page 183: ...k the field wiring Make sure the NO or NC contact wiring selection is correct Refer to Section 2 Installation for details 3 Check the relay output Put the controller into Manual mode Vary the output above and below the present value Observe OUT1 indicator on the operator interface Listen for a click from the relay when the OUT1 indicator changes state 4 Check the Current Proportional Output Put th...

Page 184: ... wiring If the alarm type is set for PV place the controller in manual mode Vary the input to raise and lower the PV around the setpoint Listen for a click from the relay as the PV moves in either direction and note that the proper ALM1 or ALM2 is lit EXAMPLE If the alarm is set for MAN put the controller into manual mode The alarm light is ON Put the controller into automatic mode and the alarm l...

Page 185: ...e connection 2 Controller Keyboard or specific keys may be LOCKED OUT via the security code Use your four digit security code number to change the lockout level Refer to Section 3 Configuration 3 Run the keyboard test Press the SET UP key and hold in then press the FUNCTION key at the same time The controller will run a display test Then you will see TRY ALL Lower Display KEYS Upper Display Press ...

Page 186: ...ard is installed properly in the controller Withdraw the chassis from the case and inspect the board See the exploded view Figure 8 1 for location of the board Return the chassis to the case 4 Determine if the Communications board is faulty by running a LOCAL LOOPBACK TEST If the test fails replace the board If the test passes the problem is most likely elsewhere in the communications network Disc...

Page 187: ... 7 14 Troubleshooting Auxiliary Output Failure Step What to do How to do it 1 Make sure the controller is configured for Auxiliary Output and the proper range 4 to 20 or 0 to 20 is configured Make Options Set Up group function prompt AUX OUT any selection other than NONE If this prompt does not show up check if DIG IN 2 is enabled If so then as Auxiliary Ouptut and Digital Input 2 are mutually exc...

Page 188: ...r at least five seconds 2 Turn the power back on and simultaneously press the FUNCTION and keys This must be done while TEST DONE is being displayed 3 If step 2 was performed correctly the instrument will now display UDC Upper UPDATE Lower 4 Press the FUNCTION Key The instrument will now display DIS Upper RESTORE Lower 5 Press the key The instrument will now display CFG Upper RESTORE Lower 6 Press...

Page 189: ...back on and simultaneously press the FUNCTION and keys This must be done while TEST DONE is being displayed 3 If step 2 was performed correctly the instrument will now display UDC Upper UPDATE Lower 4 Press the FUNCTION Key The instrument will now display DIS Upper RESTORE Lower 5 Press the key The instrument will now display CFG Upper RESTORE Lower 6 Press the key The instrument will now display ...

Page 190: ...mber set repeat steps 1 to 6 13 Press the FUNCTION Key The instrument will now display XXXX ENTER1 where XXXX is a unique code number for this particular instrument Using the and keys enter the new Code 1 number 14 Press the FUNCTION Key The instrument will now display XXXX ENTER2 Using the and keys enter the new Code 2 number 15 Press the FUNCTION Key The instrument will now display XXXX ENTER3 U...

Page 191: ...ts List 8 1 Exploded View Introduction Figure 8 1 is an exploded view of the UDC2500 Controller Each part is labeled with a key number The part numbers are listed by key number in Table 8 1 Parts not shown are listed in Table 8 2 4 1 2 3 5 6 7 8 Figure 8 1 UDC2500 Exploded View ...

Page 192: ...t Controllers 6 30755306 501 30756679 501 30756725 501 51452804 501 51452807 501 Output 1 2 Electro Mechanical Relay Open Collector Output PWA Solid State Relay Current Output PWA Dual Electromechanical Relay PWA 7 51452759 501 Case Assembly including Mounting Kit with 4 brackets screws 8 30755306 501 30756679 501 30756725 501 Output 3 Electro Mechanical Relay Open Collector Output PWA Solid State...

Page 193: ...r to pry the side tabs from the front face Pry just enough to release it otherwise you ll bend or break the tab If you break or bend the tab and can t reattach the front snugly you ll need to reattach the front using the 4 NEMA4 screws provided See Table 2 4 page 16 Insert thin screwdriver under tabs and twist slightly and gently to disengage front ...

Page 194: ...odes to provide access to process related information Several MODICON function codes are implemented It is appropriate to define instrument specific user defined function codes Where differences occur between the two protocols it will be noted Several standard Modbus RTU function codes are supported Configuration ID Tags Function codes 20 and 21 use the RS422 485 tag IDs for accessing configuratio...

Page 195: ... Parameter Type Register Numbers Dec Name Access Notes 1 Type 2 NOT SUPPORTED IEEE Floating Point 2 Attribute NOT SUPPORTED 1 Read Only 2 Read Write 3 Value float high word Read Write 4 Value float low word NOT SUPPORTED 5 Low Range float high word NOT SUPPORTED 6 Low Range float low word NOT SUPPORTED 7 High Range float high word NOT SUPPORTED 8 High Range float low word NOT SUPPORTED 9 to 13 Des...

Page 196: ...rence Type Function Code 14 Reference Type File Number Register Count Register Address Reference Type File Number Register Count Register Address CRC Data CRC Data Response Message Format Slave Address Byte Count Reference Type Function Code 14 Reference Type Data Reference Type Data Byte Count Data Data Data Data Byte Count Data Data Data Data CRC Data CRC Data Byte Count The Byte Count equals th...

Page 197: ...ster address 3 is currently supported Register Address The register address word represents the tag ID number for the parameter s being accessed The register address word is made up of two bytes the MSB 00 always The LSB contains the tag ID number The tag ID numbers represent the parameter s register address es See Section 3 for the tag ID numbers Table 9 3 Register Address Format for Function Cod...

Page 198: ...00 02 CRC16 Where 02 Address 14 Function Code 20 14 hex 07 Byte Count 06 Reference Type 00 03 File Number Access Data Value 00 01 Register Address Standard Access Gain 1 Tag ID 1 00 02 Register Count Floating Point Data CRC16 This is the response to the above request Response Message 02 14 06 05 06 3F C0 00 00 CRC16 Where 02 Address 14 Function Code 20 14 Hex 06 Byte Count 05 Sub Message Length 06...

Page 199: ...ccess LSP 1 ID Tag 39 00 02 Register Count to read Floating Point Data 06 Reference Type IEEE Floating Point 00 03 File Number Access Data Value 00 35 Register Address Standard Access LSP 2 ID Tag 53 00 02 Register Count to read Floating Point Data CRC16 This is the response to the above request Response Message 02 14 0C 05 06 43 C8 00 00 05 06 44 60 00 00 CRC16 Where 02 Address 14 Function Code 2...

Page 200: ... 100 000 write limit of the EEROM Request and Response Formats The Request and Response formats for Function code 21 15 Hex are shown below Details for each block reference follow Request Message Format Slave Address Byte Count Function Code 15 Reference Type File Number Register Count Register Address CRC Data CRC Data Data Data Data Data File Number Response Message Format echo back of request S...

Page 201: ...ss es See Section 10 for the tag ID numbers Table 9 4 Register Address Format for Function Code 21 Register Address es Dec Register Address es Hex Format 001 to 125 0001 to 007D analog formatted data 2 registers IEEE 32 bit floating point 128 to 215 255 0080 to 00D7 00FF integer formatted data 2 registers IEEE 32 bit floating point Unrestricted Registers As mentioned previously all register data i...

Page 202: ... 1 5 ID Tag 1 02 15 0B 06 00 03 00 01 00 02 3F C0 00 00 CRC16 Where 02 Address 15 Function Code 21 15 Hex 0B Byte Count 06 Reference Type IEEE Floating Point 00 03 File Number Access Data Value 00 01 Register Address Standard Access Gain 1 ID Tag 1 00 02 Register Count Floating Point Data 3F C0 00 00 1 50 CRC16 This is the response to the above request Response Message The response is an echo of t...

Page 203: ...listed with it What s in this section The following topics are covered in this section TOPIC See Page 10 1 Overview 189 10 2 Reading Control Data 190 10 3 Read Options Status 191 10 4 Miscellaneous Read Onlys 192 10 5 Setpoints 193 10 6 Using a Computer Setpoint Overriding Controller Setpoint 194 10 7 Configuration Parameters 195 10 8 Modbus RTU Exception Codes 218 General Information Non volatile...

Page 204: ... and writes minimum 200mS Supported Function Codes IR port 20 and 21 RS485 and Ethernet ports 1 2 3 4 6 16 17 20 21 Communications Modes of Operation When the Shed Timer is enabled and a write or override occurs the controller will enter Slave Mode The keypad is locked from the operator The purpose of this mode is that if communications is lost and the shed timer times out then the controller will...

Page 205: ...lled Table 10 2 Option Status Parameter Description Register Address Data Type Access Data Range or Enumerated Selection Hex Decimal Option Status Read only 00B9 185 INT RD See Figure 10 1 The data field in the response message will be a decimal number from 0 to 255 Convert the decimal number to binary as shown in Figure 10 1 to determine which options are or are not active 0 to 255 Convert decima...

Page 206: ...EAD only UDC2500 37 UDC2500 Software Version 00A7 167 INT RD READ only Value less than 255 10 4 2 SetPoint Program Read Only Information The identifying register addresses listed in Table 10 4 represent some information for SetPoint Programming that is Read only No Writes allowed Table 10 4 SetPoint Program Read Only Information Parameter Description Register Address Data Type Access Data Range or...

Page 207: ...lue for the setpoint chosen using register address in Table 10 5 Table 10 5 Setpoint Code Selections Parameter Description Register Address Data Type Access Data Range or Enumerated Selection Hex Decimal Local Setpoint 1 0027 039 FP R W Value within the setpoint range limits Local Setpoint 2 0035 053 FP R W Value within the setpoint range limits Number of Local Setpoints 00AD 173 INT R W 00 Local ...

Page 208: ...oint Range Limits in Engineering Units or Percent Shed The computer setpoint override will continue until SHED from communications occurs or the controller is placed into monitor mode through communications Doing periodic SLAVE READS within the shed time will allow the override to continue until communication is stopped and shed time elapses Does not apply to IR communications ATTENTION 0 Shed cod...

Page 209: ... to display or change any of the parameters associated with the computer setpoint Table 10 8 Computer Setpoint Associated Parameters Parameter Register Address Hex Decimal Setpoint Limits 0007 0008 007 008 Local Setpoint 1 0027 039 Local Setpoint 2 0035 053 Local Setpoint Selection 00AD 173 Computer Setpoint Ratio 005A 90 Computer Setpoint Bias 005B 91 Shed Timer Reset 007F 127 ...

Page 210: ...vailable for each range is listed in the tables 10 7 1 Tuning Table 10 9 lists all the register addresses and ranges or selections for the function parameters in the Set up Group Tuning Table 10 9 Set up Group Tuning Parameter Description Register Address Data Type Access Data Range or Enumerated Selection Hex Decimal Gain 1 or PB Note 1 0001 001 FP R W 0 01 to 1000 Gain 0 1 to 1000 PB Rate 1 Note...

Page 211: ...f this configuration 0084 132 INT R W 0 No Lockout 1 Calibration Locked out 2 Configuration Timer Tuning SP Ramp Accutune are read write 3 View Tuning and SP Ramp are read write no other parameters are available 4 Maximum Lockout Security Code 0050 080 INT R W 0 to 9999 Man Auto Key Lockout 00BF 191 INT R W 0 Disable 1 Enable Run Hold Key Lockout 00EE 238 INT R W 0 Disable 1 Enable Setpoint Key Lo...

Page 212: ...e SP Ramp Time 19 25 FP R W 0 to 255 minutes Final Ramp SP Value 001A 026 FP R W PV Range in Engineering Units SP Rate F0 240 INT R W 0 Disabled 1 Enabled Rate Up EU HR 006C 108 FP R W 0 to 9999 Rate Down EU HR 006D 109 FP R W 0 to 9999 Setpoint Program 00B2 178 INT R W 0 Disabled 1 Enabled Start Segment 58 88 FP R W 1 to 12 End Segment Soak 00B0 176 INT R W 0 Soak 2 1 Soak 4 2 Soak 6 3 Soak 8 4 S...

Page 213: ...Minute Segment 2 Soak Setpoint Value 003A 058 FP R W Within Setpoint Limits Segment 2 Soak Time 003B 059 FP R W 99 59 0 99 Hrs 0 59 Min Segment 3 Ramp Time 003C 060 FP R W 99 59 0 99 Hrs 0 59 Min or 0 to 999 Degrees Minute Segment 4 Soak Setpoint Value 003D 061 FP R W Within Setpoint Limits Segment 4 Soak Time 003E 062 FP R W 99 59 0 99 Hrs 0 59 Min Segment 5 Ramp Time 003F 063 FP R W 99 59 0 99 H...

Page 214: ...W 99 59 0 99 Hrs 0 59 Min Segment 9 Ramp Time 0045 069 FP R W 99 59 0 99 Hrs 0 59 Min or 0 to 999 Degrees Minute Segment 10 Soak Setpoint Value 0046 070 FP R W Within Setpoint Limits Segment 10 Soak Time 0047 071 FP R W 99 59 0 99 Hrs 0 59 Min Segment 11 Ramp Time 0048 072 FP R W 99 59 0 99 Hrs 0 59 Min or 0 to 999 Degrees Minute Segment 12 Soak Setpoint Value 0049 073 FP R W Within Setpoint Limit...

Page 215: ...une Table 10 11 Set up Group Accutune Parameter Description Register Address Data Type Access Data Range or Enumerated Selection Hex Decimal Fuzzy Overshoot Suppression 00C1 193 INT R W 0 Disabled 1 Enabled Accutune Enable 0098 152 INT R W 0 Accutune Disabled 1 Tune Accutune Duplex selection E1 225 INT R W 0 Manual 1 Auto 2 Disable blend Accutune Error Read only 0097 151 INT R W 0 None 3 Process I...

Page 216: ...e or Enumerated Selection Hex Decimal Control Algorithm Selection Selection here will affect ID code 160 in Output Algorithms 0080 128 INT R W 0 ON OFF 1 PID A 2 PID B 3 PD A with Manual Reset 4 Three Position Step 5 Disable Timer 00D8 216 INT R W 0 Disable 1 Enable Period 0063 099 FP R W 00 00 TO 99 59 Start Initiation 00D9 217 INT R W 0 Key Run Hold Key 1 Alarm 2 LDISP Selection 00DA 218 INT R W...

Page 217: ...ype Access Data Range or Enumerated Selection Hex Decimal Output Algorithm 00A0 160 INT R W 0 Time Simplex 1 Not Used 2 Current Simplex 3 Three Position Step or Position Proportioning 4 Time Duplex 5 Current Duplex 6 Current Time Duplex 7 Time Current Duplex Relay Cycle Time Increments 00BE 190 INT R W 0 1 second increments 1 1 3 second increments Motor Time for Three Position Step 004B 075 INT R ...

Page 218: ...t 1 Type 00A8 168 INT R W 1 B TC 2 E TC H 3 E TC L 4 J TC H 5 J TC M 6 J TC L 7 K TC H 8 K TC M 9 K TC L 10 NNM H 11 NNM L 12 Nicrosil H TC 13 Nicrosil L TC 14 R TC 15 S TC 16 T TC H 17 T TC L 18 W TC H 19 W TC L 20 100 PT RTD 21 100 PT LO RTD 22 200 PT RTD 23 500 PT RTD 24 Radiamatic RH 25 Radiamatic RI 26 0 20 mA 27 4 20 mA 28 0 10 mV 29 0 50 mV 30 100 mV 31 0 5 Vdc 32 1 5 Vdc 33 0 10 Vdc 34 Unu...

Page 219: ...C L 9 NNM H 10 NNM L 11 Nicrosil H TC 12 Nicrosil L TC 13 R TC 14 S TC 15 T TC H 16 T TC L 17 W TC H 18 W TC L 19 100 PT RTD 20 100 PT LO RTD 21 200 PT RTD 22 500 PT RTD 23 Radiamatic RH 24 Radiamatic RI 25 Linear 26 Square Root Input 1 High Range Value 001D 029 FP R W 999 to 9999 Engineering Units Linear types only Input 1 Low Range Value 001E 030 FP R W 999 to 9999 Engineering Units Linear types...

Page 220: ... Digital Controller Product Manual 4 07 Parameter Description Register Address Data Type Access Data Range or Enumerated Selection Hex Decimal Burnout Open Circuit Detection 00A4 164 INT R W 0 None and Failsafe 1 Upscale 2 Downscale 3 No Failsafe Emissivity 0017 023 FP R W 0 01 to 1 00 ...

Page 221: ...in Set up Group Input 2 Table 10 15 Set up Group Input 2 Parameter Description Register Address Data Type Access Data Range or Enumerated Selection Hex Decimal Input 2 Type 00AA 170 INT R W 0 Disable 1 to 25 Unused 26 0 20 mA 27 4 20 mA 28 to 30 Unused 31 0 5 Vdc 32 1 5 Vdc 33 Unused 34 Unused 35 0 2 Vdc ATTENTION Changing the Input Type will result in the loss of Field Calibration values and will...

Page 222: ...C H 7 K TC M 8 K TC L 9 NNM H 10 NNM L 11 Nicrosil H TC 12 Nicrosil L TC 13 R TC 14 S TC 15 T TC H 16 T TC L 17 W TC H 18 W TC L 19 100 PT RTD 20 100 PT LO RTD 21 200 PT RTD 22 500 PT RTD 23 Radiamatic RH 24 Radiamatic RI 25 Linear 26 Square Root Input 2 High Range Value 0023 035 FP R W 999 to 9999 Engineering Units Input 2 Low Range Value 0024 036 FP R W 999 to 9999 Engineering Units Input 2 Rati...

Page 223: ... setpoint SP automatic switchover Automatic Switchover Value used with 172 selection 2 or 3 0038 056 FP R W Within the PV Range in engineering units Local Setpoint Source Number of LSPs 00AD 173 INT R W 0 One Local Setpoint 1 Two Local Setpoints Power Up Mode Recall 0082 130 INT R W Control Setpoint Mode Mode 0 MAN LSP 1 AUTO LSP 2 AUTO Last RSP 3 LAST Last SP 4 LAST Last Local SP RSP Source 0083 ...

Page 224: ... W 5 to 25 0 Output Deadband for TPSC 0014 020 FP R W 0 5 to 5 0 Output Hysteresis 0013 019 FP R W 0 0 to 100 0 of PV Failsafe Mode 00D5 213 INT R W 0 Latching 1 Non latching Failsafe Output Level 0028 040 FP R W 0 to 100 TPSC Power up Output 00B7 183 INT R W 0 Last 1 Failsafe TPSC Failsafe Output 00B8 184 INT R W 0 Motor goes to closed position 0 1 Motor goes to open position 100 Proportional Ban...

Page 225: ... Set up Group Options Parameter Description Register Address Data Type Access Data Range or Enumerated Selection Hex Decimal Auxiliary Output 0086 134 INT R W 0 None 1 Input 1 2 Input 2 3 PV 4 Deviation 5 Output 6 Setpoint 7 LSP 1 8 LSP 2 Low Scaling Factor 0031 049 FP R W Within the range of the selected variable in ID 134 High Scaling Factor 0032 050 FP R W Within the range of the selected varia...

Page 226: ...o PID Set 2 7 To Run Ramp 8 To Begin 9 No I Reset 10 To Manual Failsafe Output 11 Disable Keyboard 12 To Timer 13 Initiate Limit Cycle Tuning 14 Setpoint Initialization SP PV 15 To RSP 16 Manual Latching 17 Output 1 tracks Input 2 18 Start Restart SP Ramp or SP Program Digital Input 1 Combinations 00BC 188 INT R W 0 Disable 1 PID2 2 Direct 3 LSP2 4 LSP1 5 Run Digital Input 2 00BB 187 INT R W Same ...

Page 227: ...00F1 241 INT R W 0 Disable 1 Enable BaudRate 00E8 232 INT R W 0 4800 1 9600 2 19200 3 38400 Transmit Delay 004E 78 FP R W Response Delay in ms 1 to 500 6ms Floating Point Byte Order 00E9 233 INT R W 0 Big Endian 1 Big Endian Byte Swap 2 Little Endian 3 Little Endian Byte Swap ShedEnable 00EA 234 INT R W 0 Enable 1 Disable Shed Time 004F 79 INT R W 0 No Shed 1 255 sample periods Shed Mode and Outpu...

Page 228: ...span for deviation alarm Alarm 1 Setpoint 2 Value 000A 010 FP R W Within the range of selected parameter or PV span for deviation alarm Alarm 2 Setpoint 1 Value 000B 011 FP R W Within the range of selected parameter or PV span for deviation alarm Alarm 2 Setpoint 2 Value 000C 012 FP R W Within the range of selected parameter or PV span for deviation alarm Alarm 1 Setpoint 1 Type 008C 140 INT R W 0...

Page 229: ...Setpoint 2 Event 008F 143 INT R W 0 Low Alarm 1 High Alarm Alarm 2 Setpoint 1 Event 0091 145 INT R W 0 Low Alarm 1 High Alarm Alarm 2 Setpoint 2 Event 0093 147 INT R W 0 Low Alarm 1 High Alarm Alarm Hysteresis 0029 041 FP R W 0 0 to 100 of output or span Alarm Latching for Output 1 00C8 200 INT R W 0 Non Latching 1 Latching Alarm States 00C9 201 INT R W State 0 Not in Alarm State 1 In Alarm Bit 0 ...

Page 230: ...us Exception Codes 216 UDC2500 Universal Digital Controller Product Manual 4 07 Parameter Description Register Address Data Type Access Data Range or Enumerated Selection Hex Decimal Diagnostic Alarm 009A 154 INT R W 0 Disable 1 Alarm 1 2 Alarm 2 ...

Page 231: ...ange or Enumerated Selection Hex Decimal Decimal Point Location 009B 155 INT R W 0 XXXX Fixed 1 XXX X Floating decimal point to one 2 XX XX Floating decimal point to two Temperature Units 0081 129 INT R W 0 F 1 C 2 None Power Frequency 00A6 166 INT R W 0 60 Hertz 1 50 Hertz Language Displays 00C0 192 INT R W 0 English 1 French 2 German 3 Spanish 4 Italian 5 Numeric Lower Display Enable 00AE 174 IN...

Page 232: ...uest is to a non existent coil or register The slave will return with an exception response informing the master of the nature of the error Illegal Data Address The exception response message has two fields that differentiate it from a normal response Function Code Field In a normal response the slave echoes the function code of the original query in the function code field of the response All fun...

Page 233: ...addressed device 02 Illegal Data Address The address referenced in the function dependent data section of the message is not valid in the addressed device 03 Illegal Data Value The value referenced at the addressed device location is no within range 04 Slave Device Failure The addressed device has not been able to process a valid message due to a bad device state 05 06 Slave Device Busy The addres...

Page 234: ...shipped from the Factory The MAC address is printed on the case label of each instrument When constructing a network it is recommended that a Switch be used to connect UDCs to a LAN rather than using a Hub This is because a Switch passes only those messages for IP addresses that are connected to the Switch while a Hub passes all message traffic Using a Switch thus improves the overall throughput o...

Page 235: ... 52 25 66 Modbus RTU Serial Communications User Manual 12 2Modbus Messaging on TCP IP Refer to Honeywell document 51 52 25 121 MODBUS Messaging on TCP IP Implementation Guide 12 3How to Apply Digital Instrumentation in Severe Electrical Noise Environments Refer to Honeywell document 51 52 05 01 How to Apply Digital Instrumentation in Severe Electrical Noise Environments ...

Page 236: ...io 75 Configuration 32 Configuration Parameters 196 Configuration Procedure 34 Configuration Prompt Hierarchy 33 Control Algorithm 46 Control And Alarm Relay Contact Information 14 Control Modes 100 Control Relays 14 Control Set Up Group 61 67 73 Control Alarm Circuit Wiring 17 Controller Failure Symptoms 164 Controller Grounding 17 Controller Output Types 9 Current Duplex 52 Current Output 27 Cur...

Page 237: ... Wiring Terminals 139 Input 1 Calibration Procedure 144 Input 1 Connections 23 Input 1 High Range Value 56 60 Input 1 Low Range Value 57 60 Input 1 Set Up Group 55 Input 1 Set Up Wiring 140 Input 2 Calibration Procedure 147 Input 2 Connections 24 Input 2 Set Up Group 59 Input 2 Set Up Wiring 146 147 Input Calibration 136 Installation 7 Installation Related Problems 159 Integer Parameter Type 181 I...

Page 238: ...imes 54 Remote Setpoint Source 63 Removing The Chassis 179 Reset 36 Reset 2 36 Reset Program To Beginning 120 Reset Units 66 Restore Factory Calibration 149 Restore Output Factory Calibration 156 Restoring Factory Configuration 174 Reverse Acting Control 64 RTD Inputs 141 Run Hold Key 92 Run Hold Key 116 Run Hold Key Lockout 38 Run Monitor The Program 123 S Security Code 37 Security Code 90 Set Po...

Page 239: ...ut Failure 168 Time Remaining 103 Time Simplex 51 Time Out 103 Timer 102 Timer 49 Transmitter Characterization 56 Transmitter Power For 4 20 Ma 31 Troubleshooting Aids 159 Troubleshooting Procedures 165 Troubleshooting Service 158 Tune 44 104 Tune For Duplex Heat Cool 105 Tuning 35 Tuning Indicators 104 Tuning Parameter Sets 61 Tuning Set Up Group 35 Two Sets Of Tuning Constants 110 TX Delay 74 U ...

Page 240: ...Y Phone 358 0 20752 2753 FAX 358 0 20752 2751 France Honeywell SA Phone 33 0 1 60198075 FAX 33 0 1 60198201 Germany Honeywell AG Phone 49 69 8064336 FAX 49 69 806497336 Hungary Honeywell Kft Phone 36 1 451 4300 FAX 36 1 451 4343 Italy Honeywell S p A Phone 39 02 92146 307 395 FAX 39 0292146377 The Netherlands Honeywell B V Phone 31 0 20 5656200 FAX 31 0 20 5656210 Norway Honeywell A S Phone 45 39 ...

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