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69-1059

14

SV9540; SV9640 SmartValve™ SYSTEM CONTROLS

Instructions to the Homeowner

WARNING

FIRE OR EXPLOSION HAZARD
CAN CAUSE PROPERTY DAMAGE,
SEVERE INJURY, OR DEATH
Follow these warnings exactly:
1.

Pilot flame is lit automatically. Do not light the
pilot flame manually.

2.

Before lighting the pilot burner flame, smell
around the appliance for gas. Be sure to smell
next to the floor because LP gas is heavier
than air.

3.

IF YOU SMELL GAS:

Turn off the gas supply at the appliance
service valve. On LP gas systems, turn
off the gas supply at the gas tank.

Do not light any appliances in the house.

Do not touch electrical switches or use
the phone.

Leave the building and use a neighbor’s
phone to call your gas supplier.

If you cannot reach your gas supplier, call
the fire department.

4.

The ignition system control must be replaced in
event of any physical damage, tampering, bent
terminals, missing or broken parts, stripped
threads, or evidence of exposure to heat.

IMPORTANT

Follow the operating instructions provided by the
manufacturer of your heating appliance. The
information below describes a typical ignition
system control application, but the specific
controls used and the procedures outlined by the
manufacturer of your appliance can differ,
requiring special instructions.

STOP: Read the Warnings Above.

The pilot flame is lit automatically. If the appliance does not
turn on when the thermostat is set several degrees above
room temperature, follow these instructions:

1. Set the thermostat to its lowest setting to reset the

safety control.

2. Disconnect all electric power to the appliance.
3. Remove the ignition system control access panel.
4. Move the ignition system control switch to the OFF

position.

5. Wait five minutes to clear out any unburned gas. If

you then smell gas, STOP! Follow Step 3 in the
Warning above. If you do not smell gas, continue
with the next step.

6. Move the ignition system control switch to the ON

position.

7. Replace the ignition system control access panel.
8. Reconnect all electric power to the appliance.
9. Set the thermostat to the desired setting.

10. If the appliance does not turn on, move the ignition

system control switch to the OFF position and
contact a qualified service technician for assistance.

Turning off the Appliance

Vacation Shutdown—
Set the thermostat to the desired room temperature while
you are away.

Complete Shutdown—
Turn off power to the appliance. Turn off the gas supply to
the appliance.  Appliance will completely shut off. Follow
the procedure in the Instructions to the Homeowner
section above to resume normal operation.

If

And

Check/Repair

Main burner lights.

Circulating air fan is not turned on
after appropriate delay time
(systems with ST9160 Electronic
Fan Timer only).

1.

Wiring between SV9540; SV9640 and
ST9160 EFT.

2.

Proper operation of ST9160 EFT.

Main burner goes out before
thermostat call for heat
ends.

4 Flash code comes on.

1.

Open manual reset or auto reset burner
rollout switch.

2.

Open high temperature or auxiliary limit
switch.

3.

Limit and rollout switch string wiring is in
good condition and securely connected

.

Main burner goes out before
thermostat call for heat
ends.

4 Flash code does not come on.

1.

Intermittent wiring connection between

SV9540; SV9640 and pilot burner.

2.

Combustion air blower moving pilot flame
away from pilot burner flame rod.

3.

Airflow proving switch has opened.

4.

Flame sense rod ceramic or leadwire
overheated.

5.

Gas flow supply reduced or interrupted.

5 Flash code comes on.

Flame at pilot burner.

6 Flash code comes on.

After 5 minute delay time,
control system will reset and
initiate a new ignition
sequence, if the call for heat
is still present.

1.

Gas supply off or at too low pressure to
operate appliance

2.

Damaged or broken HSI element

3.

Line voltage to L1 terminal on ST9160 or
Terminal Board must be 120 volts with
reference to appliance chassis.

4.

Appliance not properly earth grounded.

5.

Flame sense rod contaminated or in
incorrect location.

6.

Pilot burner located in incorrect position.

7.

Pilot burner leadwires in good condition
and properly connected

Summary of Contents for SmartValve SV9540

Page 1: ...ication of the SmartValve System is the responsibility of the appliance manufacturer See Table 1 for temperature ranges and regulator types SPECIFICATIONS CAUTION The SV9540 SV9640 provide direct replacement only Use the Y8610 to convert standing pilot systems to electronic ignition systems Table 1 Model Number Suffix Letter Designation Model No Suffix Letter Ambient Temperature Range Pressure Reg...

Page 2: ...rs Angle and straight adapters available for 3 8 1 2 and 3 4 in pipe See Table 5 Flange kits include one flange with attached O ring four mounting screws a 9 64 in hex wrench and instructions Approvals International Approval Services IAS Design Certified C2030025 Table 3 Capacityb of SV9540 SV9640 Model Size Inlet x Outlet in Capacity at 1 in wc pressure dropa c Minimum Regulated Capacity Maximum ...

Page 3: ... make sure the product is suitable for your application 3 Installer must be a trained experienced service technician 4 After installation is complete check out product operation as provided in these instructions WARNING FIRE OR EXPLOSION HAZARD CAN CAUSE PROPERTY DAMAGE SEVERE INJURY OR DEATH Follow these warnings exactly 1 Disconnect power supply before wiring to prevent electrical shock or equip...

Page 4: ... manifold IMPORTANT These ignition system controls are shipped with protective seals over the inlet and outlet tappings Do not remove the seals until ready to connect the piping Fig 2 Sediment trap installation Install Control 1 This ignition system control can be mounted 0 to 90 degrees in any direction including vertically from the upright position of the ignition system control switch 2 Mount t...

Page 5: ...NUT IS TIGHTENED TO PILOT BURNER M3346 Connect Pilot Gas Tubing 1 Cut tubing to the desired length and bend as necessary for routing to the pilot burner Do not make sharp bends or deform the tubing Do not bend the tubing at the ignition system control after the compression nut is tightened because this can result in gas leakage at the connection 2 Square off and remove burrs from the end of the tu...

Page 6: ...ith 120 Vac power supply connect the 120V hot lead to L1 on the ST9160 or 208907 Terminal Board With 240 Vac power supply there must be 120 Vac potential between L1 and appliance chassis 3 Appliance chassis must have reliable connection to earth ground 4 Connect control circuit to the ignition system control using the keyed connector See Fig 7 through 10 C1 C2 C3 40 VA TRANSFORMER CONT EAC HEAT HU...

Page 7: ... SWITCH COMBUSTION AIR BLOWER AIR DATA 1 2 L2 L1 HOT TO 120 240 VAC 60 HZ POWER SUPPLY THERMOSTAT R R 24 VAC C W 208907 TERMINAL BOARD Q3450 IGNITER SENSOR SV9540 SV9640 POWER SUPPLY PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED FOR 120 VAC INSTALLATIONS CONNECT THE 120V HOT LEAD TO L1 ON TERMINAL BOARD FOR 240 VAC INSTALLATIONS THERE MUST BE 120V BETWEEN L1 AND APPLIANCE CHASSIS AP...

Page 8: ...to the system thermostat Fig 10 SV9540 SV9640 typical boiler wiring diagram C1 C2 C3 40 VA TRANSFORMER L1 L2 LOAD COMMON THERMOSTAT 4 5 1 2 M12172 PRESSURE SWITCH NEUTRAL HOT L2 L1 HOT TO 120 240 VAC 60 HZ POWER SUPPLY ROLL OUT SWITCH LIMIT SWITCH INDUCER BLOWER MOTOR R R W 24 VAC Q3450 IGNITER SENSOR AIR DATA SV9540 SV9640 POWER SUPPLY PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED ...

Page 9: ...annot be stopped Check and Adjust Pilot Flame The pilot flame should envelop 3 8 to 1 2 in 10 to 13 mm of the tip of the flame rod It should also be in continual contact with the ground electrode See Fig 11 If the pilot flame is small or lazy or does not touch the ground electrode the inlet gas pressure may be too low or the pilot orifice may be partially clogged Check and repair as necessary If t...

Page 10: ...540 models see Table 3 for SV9640 capacities it may not be possible to deliver the desired outlet pressure This is an application issue not a control failure Take whatever steps are required to correct the situation 6 STEP OPENING PRESSURE REGULATORS ONLY Carefully check the burner lightoff at step pressure Make sure the burner lights smoothly and without flashback to the orifice Make sure all por...

Page 11: ...IGHTS AND FLAME IS SENSED DURING TRIAL FOR IGNITION CIRCULATING AIR FAN ON AFTER DELAY MAIN VALVE OPENS IGNITER OFF FLAME SENSE LOST THERMOSTAT CALL FOR HEAT ENDS FIVE MINUTE WAIT PERIOD WAIT FOR AIR PROVING SWITCH TO OPEN FLAME SENSE LOST MORE THAN FIVE TIMES IN THIS CALL FOR HEAT PREPURGE AIR PROVING SWITCH PROVED CLOSED WITHIN 30 SECONDS COMBUSTION AIR BLOWER OFF PILOT VALVE CLOSES PILOT IGNITE...

Page 12: ...wired or jumpered 3 Flashes Airflow proving switch remains open longer than 30 seconds after combustion air blower energized System goes into 5 minute delay period with combustion air blower off At the end of the 5 minute delay another ignition cycle will begin 1 Ignition system control switch must be in the ON position 2 Airflow proving switch operation tubing and wiring 3 Obstructions or restric...

Page 13: ...Airflow proving switch stuck closed 2 Airflow proving switch miswired or jumpered Combustion air blower is energized 3 Flash code does not come on after 30 seconds Wait for the prepurge time to expire 3 Flash code comes on 30 seconds after combustion air blower is energized Combustion air blower turns off 1 Ignition system control switch must be in the ON position 2 Airflow proving switch stuck in...

Page 14: ...tion 7 Replace the ignition system control access panel 8 Reconnect all electric power to the appliance 9 Set the thermostat to the desired setting 10 If the appliance does not turn on move the ignition system control switch to the OFF position and contact a qualified service technician for assistance Turning off the Appliance Vacation Shutdown Set the thermostat to the desired room temperature wh...

Page 15: ...69 1059 15 SV9540 SV9640 SmartValve SYSTEM CONTROLS ...

Page 16: ...d Honeywell Limitée 155 Gordon Baker Road North York Ontario M2H 3N7 Helping You Control Your World 69 1059 C H 5 97 Home and Building Control Honeywell Inc Honeywell Plaza P O Box 524 Minneapolis MN 55408 0524 Printed in U S A on recycled paper containing at least 10 post consumer paper fibers ...

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