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Honeywell IPC500 Installation Manual Download Page 8

 

 

 

- 3 - 

2. Installation and Connection 

   2.1 Installation Environment 

 

Caution 

To enhance reliability of the system and for IPC500’s smooth functioning, please do 
not install it in and under the following locations and conditions.

 

 
 
 
 
 
 
 
 
 

 
— Where the surrounding temperature is       — Where corrosive or combustible gas              
     higher than 50

°

C                                              exists 

— Where there are direct rays of light             — Where there are conductible materials           
— Outdoors                                                          such as lots of dust, salt and steel scraps, 
                                                                              and organic solvents

  

 
 
 
 
 
 
 

 
— Where the temperature is below 0

°

C          — Conditions that would expose it to vibration 

                                                                                and shocks                                    

 

 
 
 
 
 
 
 
 

 
 
— Where humidity is over 85%                         — Where a strong electromagnetic field  
— Where due is generated due to rapid                exists 
     change of temperature 

 

— Where water, oil or chemical materials 
     exist

 

 

 

Summary of Contents for IPC500

Page 1: ...IPC500 PROGRAMMABLE TEMPERATURE CONTROLLER Installation Manual ...

Page 2: ...Korea is not responsible for any damages caused by the user with careless 5 This manual is not to be duplicated re edited or rent without permission given by Honeywell Korea It is subject to change without notice 6 If you have any queries or thought about this manual please do not hesitate to contact Honeywell Korea We ll try our best to get you an answer Thank you for purchasing our IPC500 Progra...

Page 3: ...r connection of the protective earth 1 Indicates Operating with care Learn and understand before operating 2 Indicates Operating warning It may damage software or hardware System down may happen The manual contains following indicators Indicates set up is not available It explains about learning method before actual operating and also explains how to be able to set up the condition 1 Indicates Add...

Page 4: ...e any unused accessories in a safe to avoid loss or damage If any of the accessories listed in the table below are missing or the product has been damaged during in shipping immediately contact your Honeywell sales service office or the dealer from whom you purchased the equipment Model and parts Model and Parts No Qt y Remarks IPC500 Basic Model No IPC500 RE LonWorks option Model No IPC500 L 1 Me...

Page 5: ...up of PID ZONE 3 4 Display for Setup of PID CONSTANT 3 5 INNER SIGNAL Setup Display Screen 3 6 INPUT SET Display 3 7 OFFSET LonWorks Setup Display Screen 3 8 LANGUAGE Setup Display 4 Specifications 4 1 General Specifications 4 2 Input Output Specifications 4 3 Program specifications 4 4 Control output specifications 4 5 Control output specifications INNER Signal 4 6 Control mode and setup 4 7 Othe...

Page 6: ...ut 33 34 Temperature Control Output 35 36 NC NC 37 38 Temperature Current Value Output 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 COM NC NC RUN END NC DOWN TROUBLE INNER SIGNAL1 INNER SIGNAL2 INNER SIGNAL3 INNER SIGNAL4 TIME SIGNAL 1 TIME SIGNAL 2 TIME SIGNAL 3 TIME SIGNAL 4 Digital Output SSR 39 40 NC NC Analog Output 4 20mA Signal 1 Signal 2 Signal 3 Signal 4 Signal 5 Signal 6 Signal 7 Signal 8 ...

Page 7: ...part that is to fix the terminal stand and is not a part of connection In case you connect to the part of such abnormal operation as system damage or malfunction may occur Please be cautious Figure 1 3 1 Terminal Layout NC 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 RS 232C CAUTION IPC500 LON A B LonWorks F...

Page 8: ... corrosive or combustible gas higher than 50 C exists Where there are direct rays of light Where there are conductible materials Outdoors such as lots of dust salt and steel scraps and organic solvents Where the temperature is below 0 C Conditions that would expose it to vibration and shocks Where humidity is over 85 Where a strong electromagnetic field Where due is generated due to rapid exists c...

Page 9: ...ding cable and ground it through a conduit tube 5 For IPC500 s communication cable and data lines do not tie it up together with those that cause noise such as the power supply wiring of a power driven machine In case it is wired to the same duct connect shield wire to FG terminal of the main frame 6 When installing panel use a flat panel that is not curved 7 To prevent product damage fasten screw...

Page 10: ...Before connecting IPC500 please be sure that the power supply is shut off Otherwise there might be electric shock Please be cautious 2 5 Terminal Connection Chart 1 Connection chart of power supply input terminal Figure 2 4 1 NC 85 264 VAC 50 60Hz Figure 2 5 1 FG AC85 264V ...

Page 11: ... 6 Installation Warning Please be sure to ground Frame Ground FG in Figure 2 5 1 Otherwise an abnormal operation might occur ...

Page 12: ... Output is ON if program control operation is completed otherwise it is OFF Caution The open collector output of IPC500 is specified in MAX 30 VDC MAX 50mA internal resistance 47Ω When the load is relay please use a 24VDC relay INNER SIGNAL1 8 INNER SIGNAL2 9 INNER SIGNAL3 10 INNER SIGNAL4 11 RUN 12 END 13 NC 14 DOWN 15 TROUBLE 16 TIME SIGNAL1 17 TIME SIGNAL2 18 TIME SIGNAL3 19 TIME SIGNAL4 20 COM...

Page 13: ...d to make ALARM input OFF and press the Clear key in the troubleshooting display screen At the time when TROUBLE output occurs all output except auxiliary Present value output becomes OFF 5 Output of 4 different types of Inner signals and Time signals Terminal Number INNER SIGNAL 1 terminal 13 TIME SIGNAL 1 terminal 17 INNER SIGNAL 2 terminal 14 TIME SIGNAL 2 terminal 18 INNER SIGNAL 3 terminal 15...

Page 14: ...urrent auxiliary output terminal connection chart Present value output of temperature current NC Present value output of temperature current 37 38 39 NC 40 DC 4 20 mA Receiver Figure 2 5 7 Temperature control output NC COM 30 LOAD 31 32 DC V Figure 2 5 5 Temperature current control output NC Temperature current control output 33 34 35 NC 36 DC 4 20 mA Receiver Figure 2 5 6 ...

Page 15: ...nect to the correct polarity If there is an error in the polarity connection operation of ON OFF and current input and output may not be normal 44 45 RUN STOP 46 47 48 49 TROUBLE 4 50 51 COM 41 TROUBLE 1 TROUBLE 2 TROUBLE 3 NC TROUBLE 6 TROUBLE 7 NC NC 42 43 Figure 2 5 9 A 21 B 22 B 23 24 25 26 Dry bulb temperature Pt100Ω JPt100Ω RTD Figure 2 5 8 NC NC NC ...

Page 16: ...de Figure 3 1 1 To enter into the initial display screen Display to set CONTROL SET touch the upper right in the main display screen and push the monitor key within one second CONTROL SET screen Main screen Press MONITOR key in a second after pressing the key on the top right INPUT SET screen OFFSET LonWorks screen NEXT NEXT EXIT EXIT EXIT Figure 3 1 1 Menu screen Korean English Chinese conversion...

Page 17: ...acters to a blue background with white characters To choose direct motion Enter DIRECT key 1 If you choose the DIRECT key the key is reversed Key to go to PID ZONE setup screen 1 Temperature reverse direct operation select key 3 SIGNAL type select key 4 SIGNAL output form display 5 AUTO TUNING MAN AUTO select key EXIT CONTROL SET REVERSE DIRECT TEMP CONTROL I S T S I S SIGNAL SELECT I S 4 T S 4 PI...

Page 18: ...t operation freezing 2 Reverse operation heating Proportional band SP PV high Temperature Cycle Time OFF time ON time Figure3 2 2 Temperature Direct operation Output Proportional band SP PV high Temperature Cycle time OFF time ON time Figure3 2 3 Temperature Reverse operation Output ...

Page 19: ... Terminal number 14 INNER SIGNAL 3 Terminal number 15 INNER SIGNAL 3 Terminal number 15 INNER SIGNAL 4 Terminal number 16 INNER SIGNAL 4 Terminal number 16 TIME SIGNAL 1 Terminal number 17 INNER SIGNAL 5 Terminal number 17 TIME SIGNAL 2 Terminal number 18 INNER SIGNAL 6 Terminal number 18 TIME SIGNAL 3 Terminal number 19 INNER SIGNAL 7 Terminal number 19 TIME SIGNAL 4 Terminal number 20 INNER SIGN...

Page 20: ... and they are controlled by the PID constants in the ZONE field in which set points SP of temperature exist Initial setup at the time of product shipment is ZONE 1 fields and all fields are controlled by a single PID constant EXIT PID ZONE Figure 3 3 1 Return to CONTROL SET screen T1 T1 DISP 1 Temperature ZONE classifying constant T1 setup key 2 Temperature ZONE classifying constant T2 setup key 6...

Page 21: ...on 1 it draws a figure again that divides the field in Figure 3 3 1 according to the changed ZONE field 3 Temperature range setup for T1 T5 is between 100 and 300 C Additional Description ZONE divisional setup screen 1 Case of maximum 6 Zones Divided into 1 to 6 zones based upon the setup of T1 T2 T3 T4 T5 in the needs of 6 Zones 2 Case of 1 ZONE Setup T1 300 T2 300 T3 300 T4 300 T5 300 product pr...

Page 22: ...T5 300 and T1 and T2 will be the temperature at the setup which distinguishes zone 5 Case of 4 Zone Set T4 T5 300 and T1 T2 and T3 will be the temperature which distinguishes zone 1 T2 T3 300 C 100 C Temperature SP High T1 T4 T5 2 1 T2 T3 100 C Temperature SP High 2 3 T1 T4 T5 300 C 1 T2 T3 300 C 100 C Temperature SP High 2 3 4 T1 T4 T5 ...

Page 23: ...ants in each ZONE field The PID constant that results after completion of AUTO TUNING is applied to the appropriate ZONE field 1 T2 T3 300 C 100 C Temperature SP High 2 3 4 5 T1 T4 T5 PID CONSTANT Figure3 4 1 Return to CONTROL SET screen P I Min D Min ARW TEMP 1 00 1 20 0 30 000 TEMP 1 00 1 20 0 30 100 TEMP 1 00 1 20 0 30 000 TEMP 1 00 1 20 0 30 000 TEMP 1 00 1 20 0 30 000 TEMP 1 00 1 20 0 30 100 ...

Page 24: ...e 0 36 00 Min ARW 0 100 3 5 INNER SIGNAL Setup Display Screen This is a part which setups the INNER SIGNAL output items among DIGITAL outputs Figure3 5 1 EXIT INNER SIGNAL1 TEMP ITEM 2 Object select key 3 Object value select key 5 Output operation selection key Return to CONTROL SET screen PV SP TYPE DV ABS DEV RANG LOW HIGH LEVEL ABS VALUE 0 0 100 300 C OPER DIFF 0 0 0 9 9 C DELAY SEC 0 0 99 SEC ...

Page 25: ... object value selection key 3 The PV key is reversed Press DEV at operating point selection key 4 The DEV key is reversed Enter HIGH at output operation selection key 5 The HIGH key is reversed Enter deviation value after pressing DEV VALUE setup key 6 Input of deviation value is allowed only within SET RANGE on the right hand side Set range 99 9 99 9 C Enter operation difference after pressing OP...

Page 26: ...key is automatically selected Press ON at output operation selection key 5 The ON key is reversed Enter minimum value by pressing MIN VALUE setup key 6 Input of MIN VALUE is allowed only within SET RANGE on the right hand side Set range 100 300 C Enter maximum value by pressing MAX VALUE setup key 7 Input of MAX VALUE is allowed only within SET RANGE on the right hand side Set range 100 300 C Ente...

Page 27: ... need to press PAGE key in Figure 3 5 1 Sequence of conversion at the time of key operation is shown in Figure 3 5 2 and Figure 3 5 3 INNER SIGNAL1 INNER SIGNAL2 INNER SIGNAL3 INNER SIGNAL4 PAGE PAGE PAGE PAGE Figure3 5 2 Screen conversion when selecting I S T S INNER SIGNAL 1 INNER SIGNAL 2 INNER SIGNAL 7 INNER SIGNAL 8 PAGE PAGE PAGE PAGE Figure3 5 3 Screen conversion when selecting I S PAGE ...

Page 28: ...PROGRAM proceeds DV Step s target value within a step a fixed value is maintained Operating point ABS DEV sets up absolute value ABS and deviation DEV Only PV allows you to set up When SP and DV are set it is fixed as ABS Output operation ON OFF ON OFF is set up for operating point in absolute value that is set up next in case object value is SP and DV TEMP PV SP DV Present Value Set Point Step ta...

Page 29: ...ntial DELAY time Case of PV DEV Setup LOW or HIGH range Deviation Operation differential DELAY time Case of SP and DV Setup ON or OFF range Maximum value Minimum value DELAY time DELAY time The delay time of setup is over lapsed until it becomes ON or OFF condition setup the output comes out Within DELAY time if the conditions are cancelled there will be no output 4 Example case of PV DEV selectio...

Page 30: ...Example in case of SP and DV selection 30 20 10 0 10 20 Maximum value IS4 IS3 IS2 IS1 ON range time SP C DV setup SP setup IS1 IS2 IS3 IS4 IS1 IS2 IS3 IS4 Minimum value 30 40 ON ON ON ON ON ON ON ON ABS OFF ON Operation differential PV high setup ABS OFF ON PV high setup Operation differential ...

Page 31: ...6 2 2 Setting up output range of current temperature value Numeric keyboard appears if you press the left hand side button of the current temperature value output range setup key 2 Please enter minimum value of scale which is 4mA ON ON 75 25 Control Cycle Time Sec Figure 3 6 2 MV 75 out OFF EXIT INPUT SET 2 Temperature present value output range setup key 2 CONTROL CYCLE SEC NEXT 4 Sense selection...

Page 32: ...the range of Set Point for fix control and program control If the user enters SP that is out of the range of input field an OVER RANGE message appears and indicates that it cannot be set up If you press the left hand side key of temperature input range setup key 3 the numeric keyboard appears Please enter the minimum value of the input limit field If you press the right hand side key of temperatur...

Page 33: ... current value PV becomes 51 00 C and is adjusted upward for the 1 C If OFFSET is set up as 1 00 C it becomes 49 00 C and is adjusted downward for the 1 C Adjusted PV value is indicated as adjusted current value of dry bulb temperature key 3 Input range 9 99 9 99 C 2 Sending service pin No When the Host request the service pin No of IPC500 you press Send key 2 Then IPC500 send the pin No 3 Display...

Page 34: ... 29 3 8 LANGUAGE Setup Display It is a display that enables you to choose the language EXIT LANGUAGE English Korean Chinese conversion key Return to the menu screen Figure 3 9 1 ENGLISH KOREAN CHINESE ...

Page 35: ...splay 0 01 C 0 1 C display switch available Input sampling cycle 0 5 second Clock accuracy 10 PPM 25 C standard temperature specificity 10 70 C 10 120 PPM Backup Program data control stated number nickel manganese secondary battery Data is preserved for 5 years after break off of power supply provided that Full Charge is preceded Initial set value EEPROM storage more than ten years Power voltage P...

Page 36: ...ltaneous output INNER SIGNAL ON OFF open collector out X 4 or X 8 Inner signals can be used at the freezing and Alarm Control Each output is independently temperature PV SP DV Absolute value Deviation Output operation LOW HIGH Output operation ON OFF expansion of output X4 or out X8 when selecting output In use of INNER SIGNAL 8 kind TIME SIGNAL can be out of use RUN output Open collector output X...

Page 37: ... to the next step after it is confirmed that temperature reach the range of set point target value WAIT 2 Front Wait Proceeding of program is pending if temperature that was measured do not reach the range of target value WAIT set point Setup range 0 9 9 C ADVANCE If you press ADVANCE key in the display the remaining time of the step is set as 0 and moves to the next STEP Note Operation of Advance...

Page 38: ... inputs of 0 9 1 ON OFF mode 2 time mode 3 step mode 0 setup OFF out is OFF at this step 1 setup ON out is ON at this step Random time signal setup of 2 9 available 8 kinds TIME MODE Setup of ON DELAY time ON time due to delay Setup of CUT BACK time beforehand OFF time TIME SIGNAL STEP MODE Setup of ON DELAY time ON time due to delay 4 4 control output specifications Item Specifications PID contro...

Page 39: ...FF times Others In the program mode control operation starts for program start Control output of the total of the previous is OFF For those other than transmitted output Power failure Alarm stop output of the total is OFF when the program stops 4 5 Control output specifications INNER Signal Item Specifications Output points Open collector output ON OFF X 6 MAX DC30V MAX 50mA 1ch internal resistanc...

Page 40: ...ion ON OFF setup are to be done range setup Temperature 2 points MIN MAX 100 0 300 0 C ON OFF setup Output On when ON mode set point is within setup range Output Off when ON mode set point is out of setup range Output On OFF mode set point is within setup range Output Off OFF mode set point is out of setup range 4 6 Control mode and setup Item Specifications 1 FIX control mode Control mode 2 Progr...

Page 41: ...raph is to be inverted in operation Month date time correct Month date time correctable year 2000 display is possible LCD brightness LCD brightness adjustable Accumulation of operation time TOTAL TIME Accumulated time at the beginning of program RUN or control FIX control Recounting from END at the maximum of 9 999hours and 59mins Counting from 0 at the program or regular control start Back light ...

Page 42: ...atic conversion from operation screen to trouble monitor 2 Control output and ON OFF output are all to be OFF exclusive of temperature present value output Trouble monitor Display of maximum 6 of trouble items Trouble message Trouble countermeasure message screen 6 screens Reset handling CLEAR handling performs when removing the causes of trouble ...

Page 43: ... 38 4 9 External Dimensions 210 0 130 0 unit mm 198 5 173 5 13 5 14 118 ...

Page 44: ... Ltd S C Control Product 06F Hanil Group Building 191 Hangangro 2ga Yongsan gu Seoul 140 702 Korea Tel 82 2 799 6176 Fax 82 2 792 9013 Contents are subject to change without notice http www honeywell co kr Oct 2002 ...

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