Honeywell HercuLine 2000 Installation, Operation And Maintenance Manual Download Page 3

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Revision 7

HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual

iii

7/08

About This Document

Abstract

This manual describes the installation, set up, operation, maintenance, and troubleshooting of the
HercuLine 2000 series actuators.

References

The following list identifies all documents that may be sources of reference for material discussed in this
publication.

Document Title

Doc ID

HercuLine 2000 Series Actuator Specification

61-86-03-14

HercuLine 2000 Series Actuator Model Selection Guide

62-86-16-21

Modbus

RTU Serial Communications User Manual

51-52-25-66

Modbus

RTU Serial Communications User Manual

Configuration/Remote Calibration Interfaces for HercuLine Actuators

51-52-25-103

HercuLink™ User Manual

62-86-25-11

HART Communications Installation and Operations Manual

62-86-25-12

Contacts

World Wide Web

The following lists Honeywell’s World Wide Web sites that will be of interest to our customers.

Honeywell Organization

WWW Address (URL)

Corporate

http://www.honeywell.com

Honeywell Process Solutions

http://www.honeywell.com/ps

Telephone

Organization Phone

Number

United States and Canada

Honeywell

1-800-423-9883 Tech.

Support

1-800-525-7439 Service

Summary of Contents for HercuLine 2000

Page 1: ...Honeywell Field Solutions HercuLine 2000 Series Actuator Installation Operation and Maintenance Manual Doc No 62 86 25 10 Revision 7 Date 7 08 ...

Page 2: ...tability of the product in the application CE Conformity This product conforms with the protection requirements of the following European Council Directive 89 336 EEC the EMC directive and 73 23 EEC the Low Voltage Directive Conformance of this product with any other CE Mark Directive s shall not be assumed Attention The emission limits of EN 50081 2 are designed to provide reasonable protection a...

Page 3: ...e 62 86 16 21 Modbus RTU Serial Communications User Manual 51 52 25 66 Modbus RTU Serial Communications User Manual Configuration Remote Calibration Interfaces for HercuLine Actuators 51 52 25 103 HercuLink User Manual 62 86 25 11 HART Communications Installation and Operations Manual 62 86 25 12 Contacts World Wide Web The following lists Honeywell s World Wide Web sites that will be of interest ...

Page 4: ...rns the user of a potential shock hazard where HAZARDOUS LIVE voltages greater than 30 Vrms 42 4 Vpeak or 60 Vdc may be accessible Failure to comply with these instructions could result in death or serious injury ATTENTION Electrostatic Discharge ESD hazards Observe precautions for handling electrostatic sensitive devices Protective Earth PE terminal Provided for connection of the protective earth...

Page 5: ...ctuator Mounting 13 Mechanical Installation 15 Electrical Installation 17 Burner Control Flame Safety 23 Series 90 Control HercuLine 2001 model only 24 Split Range 26 Master Slave Arrangement 26 Set Up and Calibration Procedures 31 Overview 31 Local Display and Keypad 31 Set Up Tips 33 Set Up Groups 34 Set Up Procedure 36 Configuration Prompt Hierarchy 38 Input Set Up Group 39 Relays Set Up Group ...

Page 6: ...hes 78 Setting Auxiliary Switches 81 Start Up Operation 83 Introduction 83 Power up Diagnostics 83 Operations Checklist 83 Operating Displays 84 Motor Stall 84 Position Sensor Operation 85 Remote Setpoint Operation 85 Maintenance 87 Introduction 87 Basic Maintenance 87 Replacement Procedures 89 Replacement Upgrade Accessory Kits 91 Replacement Kits 91 Upgrade Kits 102 Accessory Kits 104 Troublesho...

Page 7: ...Group Parameters 51 Table 18 Display Set Up Group Parameters 52 Table 19 Lock Set Up Group Parameters 53 Table 20 Read Status Set Up Group Parameters 55 Table 21 Drive Set Up Group Parameters 56 Table 22 Maintenance Set Up Group Parameters 59 Table 23 CAL POSOUT Group Parameters 63 Table 24 Auto Manual Switch Functions 64 Table 25 Input Calibration Procedure 69 Table 26 Motor Calibration Procedure...

Page 8: ...s 30 Figure 21 HercuLine 2000 Display and Keypad 31 Figure 22 Relay connectors 46 Figure 23 Regions of Motor Travel 62 Figure 24 Auto Manual Switch 64 Figure 25 Calibration Wiring Connections non slidewire emulation 66 Figure 26 Calibration Wiring Connections slidewire emulation 67 Figure 27 Jumper Location on CPU PWA 68 Figure 28 Location of NCS Assembly 75 Figure 29 Location of potentiometer pos...

Page 9: ...tions Programming access is provided through our HercuLink Palm PDA software connected to the actuator via a 232 485 converter via HART communications or through the optional local keypad and display HercuLine 2002 smart actuators offer features and functions similar to the HercuLine 2001 and are used for more severe service applications requiring features such as non contact position sensing Herc...

Page 10: ...tion 2 HercuLine 2000 Series Actuator Installation Operation and Maintenance Manual Revision 7 7 08 Display and keypad Shaft and position indicator Handwheel Auto manual switch Conduit entry Figure 1 HercuLine 2000 Series Actuator ...

Page 11: ...Wiring Label Non contact sensor External auto manual switch TB1 customer power connection Relay PWAs Cams and limit switches Mechanical Stops TB3 Connector for customer input and output connection on CPU PWA Display Keypad PWA Wiring Label Non contact sensor External auto manual switch TB1 customer power connection Relay PWAs Cams and limit switches Mechanical Stops Figure 2 HercuLine 2002 Actuato...

Page 12: ...Introduction Product Description 4 HercuLine 2000 Series Actuator Installation Operation and Maintenance Manual Revision 7 7 08 ...

Page 13: ...ps Factory set at 90 or 150 5 Attention Do not adjust the mechanical Stops Adjusting the stops will void the warranty Storage Temperature 40 C to 93 C 40 C to 200 F Relative Humidity 0 to 99 R H non condensing over the full operating temperature range Scale 0 to 100 corresponding to full crank arm travel Crank Arm Adjustable radii 1 0 in 25 4mm to a maximum of 2 8 in 71 1mm Position adjustable thr...

Page 14: ...50 Vac Certifications Approvals CSA UL Standard CE Compliant optional Enclosure Rating Type 4 NEMA 4 IP66 standard Torque Settings of Crank Arm Bolts Clamp Bolt 88 lb in 10 N m Electrical and Performance Specifications HercuLine 2002 HercuLine 2001 HercuLine 2000 2003 Input Signals Analog 0 4 to 20 mA With CPU PWA jumper in current position 0 1 to 5 Vdc 0 to 10 Vdc Digital Modbus RTU RS485 Analog ...

Page 15: ...band NA Hysteresis Less than 0 4 of full scale NA Deadband 0 2 to 5 of 90 span programmable Shipped at 0 5 NA Repeatability 0 2 of 90 span NA Repositions minimum 90 or 150 degree stroke Table 1 option 050 Table 1 option 100 Table 1 option 200 Table 1 option 400 Table 1 option 600 160 290 450 700 900 120 250 400 400 400 500 Voltage Supply Stability 0 25 of span with 10 15 voltage change NA Temperat...

Page 16: ...utput range Alarms Specifications Local Display and Keypad Display Display Design Multi segment LED displays that provides up to ten alphanumeric characters Display arrangement consists of two rows 1 st row Upper display four characters 2 nd row Lower display six characters LED indicators Six single LEDs provide actuator status and alarm indications Display Operating Temperature 30 C to 50 C 20 F ...

Page 17: ...ir cable with shield Maximum loop length 600 meters 2000 feet Communication Mode Half duplex Baud Rate 300 600 1200 2400 4800 9600 19 2K Required Specifications PDA customer provided PDA Operating System Palm OS version 3 5 or greater RAM At least 8 MB Communications Serial port with RS232 compatible levels to drive external converter Note As of this writing only Palm devices have this feature Hon...

Page 18: ...ATION Travel 90 degrees 150 degrees 360 degrees TABLE III POWER SUPPLY Single Phase 100 130 Vac 60 Hz 100 130 Vac 50 Hz 200 240 Vac 60 Hz 200 240 Vac 50 Hz TABLE IV ANALOG INPUT OUTPUT SIGNALS Input 3 Wire Drive up down 0 _ _ 0 4 20 mA 0 1 5 Vdc 0 10 Vdc 2 _ _ 0 4 20 mA 0 1 5 Vdc 0 10 Vdc 3 _ _ 0 to 135 ohm input Series 90 control 4 _ _ a Contact Input for 2003 6 _ _ Output None _ 00 Note 1 Dual 1...

Page 19: ...taefa SQM53 56 Direct Couple Valve Hardware North American Valve Retrofit Kit Linkage Assembly Ball joint for 5 16 dia Pushrod Pushrod 12 in 304 5 mm long 5 16 dia Pushrod 18 in 457 2 mm long 5 16 dia Pushrod 24 in 609 6 mm long 5 16 dia Pushrod 48 in 1219 2 mm long 5 16 dia HART Turk Cable for Handheld Connection 51452352 501 Handheld Config HercuLink TM Palm Software Note 3 Battery powered 232 4...

Page 20: ...ation Make all electrical connections for actuator according to local and national electrical codes Power up actuator Enter verify and adjust set up parameters for proper operation Adjust control arm linkage for accurate operation of final control element This section provides you with mechanical and electrical installation information required to mount and connect the HercuLine 2000 Series Actuat...

Page 21: ...in accordance with the linkage used It is important that the actuator be mounted securely to a solid foundation commensurate with the maximum torque developed Use studs or bolts that are as large as the foot mounting holes Allocate sufficient clearance around the actuator for the removal of all covers to permit inspection of internal parts and to provide access to the handwheel Actuator Mounting F...

Page 22: ...tuator Installation Operation and Maintenance Manual Revision 7 7 08 CLEARANCE FOR TOP REMOVAL 101 6 4 0 289 11 379 25 4 1 00 CLEARANCE FOR TOP REMOVAL 101 6 4 0 289 11 379 25 4 1 00 mm inches Figure 3 Outline and Dimensions of HercuLine 2000 Series Actuators ...

Page 23: ... this situation the actuator and driven crank arms will be set up proportionally with respect to each other Figure 4 shows a general linkage setup to achieve a linear torque profile Vertical Centerline 45 45 Vertical Centerline 45 45 Start Stop Close Open Drive Unit Crank Arm Damper Crank Arm Linkage Horizontal Offset a n23199 Figure 4 Constant Torque Linkage Variable Torque Linkage A variable tor...

Page 24: ...rline 45 45 Close Open Actuator Crank Arm Damper Crank Arm Linkage Horizontal Offset a n 23200 Figure 5 Variable Torque Linkage Actuator Crank Arms The HercuLine 2000 Series Actuator comes standard with a crank arm with adjustable radius of 1 0 in 25 4mm to 2 80 in 71 12mm See Figure 6 Figure 6 Standard crank arm Figure 7 Crank arm with optional ball joint and push rod ...

Page 25: ...ors connected to the actuator Turn off power before working on conductors Failure to observe this precaution may result in serious personal injury Actuator Connections ATTENTION The ground terminal must be connected to a reliable earth ground While the unit is powered a potentially lethal shock hazard exists inside the case Do not open the case while the unit is powered Do not access the terminals...

Page 26: ...to indicate setting of actuator AUTO MANUAL switch Switch is closed when actuator is NOT IN AUTO CW from Controller 5 CW motor drive CCW from Controller 6 CCW motor drive Potentiometer 1 7 8 9 Clockwise End Slider Counterclockwise End Potentiometer 2 10 11 12 Clockwise End Slider Counterclockwise End Protective Ground Ground wire connection for mains supply 158 ohm 158 ohm Install resistors to con...

Page 27: ...IN AUTO 6 TB3 4 to 20mA Output 1 2 Analog signal output Feedback 3 Feedback signal used in conjunction with 4 to 20mA OUTPUT voltage when using Slidewire Emulation 4 to 20mA Input 4 5 Analog signal input Modbus Communication 6 7 8 Shield Connection for RS485 Modbus loop wires HART Communications 4 5 HART Communication is 4 20 mA only Digital Input 9 Com 10 Input Customer s contact closure Auxiliar...

Page 28: ... insert of the figure describes the limit switch action for one complete cycle When the two position controller detects a sufficient fall in temperature in a heating application the switch portion between the 4 and 5 terminals will close The motor then rotates for 180º or until the opening switch breaks stops are adjustable factory set at 180º and stops in full open position A subsequent rise in t...

Page 29: ...hile the unit is powered a potentially lethal shock hazard exists inside the case Do not open the case while the unit is powered Do not access the terminals while the unit is powered Step Action 1 Remove AC power to actuator 2 Loosen the 6 captive screws use 5mm hex key and remove the cover 3 Locate the terminals TB1 1 TB1 2 and ground screw 4 Loosen the screws at terminals TB1 1 and TB1 2 Remove ...

Page 30: ...ptive screws 10 Reapply AC power to the actuator 11 Actuator is ready for use Input Signal Connections ATTENTION Shielded and grounded cables are recommended 0 4 20 mA Input Signals For current signal input ensure jumper W2 on the CPU PWA is in the Current position See Figure 27 on page 68 Observing polarity connect the signal input wires TB3 4 and TB3 5 on CPU terminal board 0 1 5 Vdc and 0 to 10...

Page 31: ...Fire Common 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 9 9 10 HercuLine TB3 Add Jumper 4 to 20 Output from Controller 4 to 20 Output from Controller To TB3 10 To TB3 5 Modulate High Fire Common Low Filter 1 1 2 2 3 3 4 to 20 Output from Controller 4 to 20 Output from Controller Typical Flame Safety Module To TB3 10 To TB3 5 Modulate High Fire Common Low Filter 4 1 2 3 4 5 6 7 8 9 10 HercuLine TB3 Add Jumper ...

Page 32: ...nals are typically color coded white red and blue Conventionally red is the wiper and white and blue are the two ends of the potentiometer On a drop in temperature the wiper moves toward the blue terminal Connections 4 20mA output 4 20mA input 1 2 4 5 White Red Blue TB3 Figure 14 Series 90 connections Considerations 1 This connection performs an emulation of a series 90 motor If the controller bei...

Page 33: ...m HercuLine2001 Signal to HercuLine2001 T775 B 3 T775 W 1 T775 R 2 Figure 15 T775 Controller connections 3 In the T775 controller manual there are several examples of using resistances or potentiometers as high and low limit controls Because of the mode of emulation of Series 90 it is likely that these connections will not work as intended Instead use the output or input limits which are programma...

Page 34: ...0 0 6 Press DISPLAY key to exit Set Up mode To Set Actuator span to operate from 12 to 20 mA input 1 Enter Set Up mode by pressing SET UP key 2 Select SET INPUT group 3 Press FUNCTION key until INP HI on lower display is selected 4 Set INP HI value to 100 0 5 Press FUNCTION key to select INP LO and set value to 50 0 6 Press DISPLAY key to exit Set Up mode ATTENTION Be sure to review failsafe strat...

Page 35: ...r Neutral Ground 120 240 VAC 250 Ohms 1 to 5 VDC Current Output Controller 4 to 20 mA Figure 17 Interconnection Diagram Proportional Flow using Multiple Actuators Refer to flow diagram in Figure 18 and interconnection diagrams in Figure 19 The controller governs flow rate in one burner Only that flow is measured Since 2 and 3 motor positions receive the same signal as 1 motor positioned valves 2 a...

Page 36: ...rs Hot 10260S Series Actuator 1 Neutral Ground 120 240 VAC 250 Ohms 1 to 5 VDC Current Output Controller 4 to 20 mA Hot 10260S Series Actuator 2 Neutral Ground 120 240 VAC 250 Ohms 1 to 5 VDC Hot 10260S Series Actuator 3 Neutral Ground 120 240 VAC 250 Ohms 1 to 5 VDC Preferred Wiring Note Controller must be capable of sourcing the impedance NOTE If using HART communications for this application HA...

Page 37: ...Output Controller 4 to 20 mA Hot 10260S Series Actuator 2 Neutral Ground 120 240 VAC Hot 10260S Series Actuator 3 Neutral Ground 120 240 VAC Alternate Wiring Figure 19 Multiple Actuator Interconnection Diagrams NOTE If using HART communications for this application HART must be configured for Multi drop operation Actuator 1 Actuator 2 Actuator 3 Jumper W2 Current Jumper W2 Voltage Jumper W2 Voltag...

Page 38: ...AC 250 Ohms 1 to 5 VDC Current Output Controller 4 to 20 mA Hot 10260S Series Actuator 2 Neutral Ground 120 240 VAC 250 Ohms 1 to 5 VDC Preferred Wiring Note Controller must be capable of sourcing the impedance NOTE If using HART communications for this application HART must be configured for Multi drop operation Hot 10260S Series Actuator 1 Neutral Ground 120 240 VAC 250 Ohms 1 to 5 VDC Current O...

Page 39: ...he actuator available using the local display and keypad interface and calibration procedures Local Display and Keypad The alphanumeric display and keys on the keypad are the local operator interface for control monitoring and configuration of the actuator The display consists of a four character upper display and a six character lower display Six LEDs of various colors indicate actuator operating...

Page 40: ... the lower display INP Input Shows the value of the actuator input OP Output Shows the value of the actuator output DE Deviation Shows deviation between input value and actuator position POS Position Shows current actuator position INCREMENT Increases the configuration values shown on the display Also shown as In manual mode and POSition display selected pressing this key will drive actuator motor...

Page 41: ...up See Tables 8 through 19 Scrolling Pressing and holding the SET UP key will scroll through the set up groups However when any set up group is displayed you can scroll through the set up groups twice as fast using the or key When in any set up group hold the FUNCTION key in to scroll through the prompts within that group Changing values quickly When changing the value of a parameter you can adjus...

Page 42: ...ed in the actuator Table 13 SET CUROUT Select the output signal type of the actuator Table 15 SET COMM Select communication parameters for remote control of actuator when connected to a SCADA system Table 16 SET DIGINP Select the parameters for external digital input states Table 17 SET DISPLA Select and set parameters for the local display Table 18 CAL INPUT Calibrate input zero and span values C...

Page 43: ... Installation Operation and Maintenance Manual 35 7 08 SET MAINT Display various operating statistics Reset accumulated operating statistics Table 22 CAL POSOUT Use the display as an indicator in this case a voltmeter so you can verify that the position sensor is operating properly Table 23 ...

Page 44: ...set up mode and a set up group title is being displayed in the lower display Lower Display INPUT This is the first set up group you see when you press SET UP 2 Select any Set Up Group SET UP Successive presses of the SET UP key will display the other set up group titles as listed in Table 8Error Reference source not found You can also use the or keys to scroll through the set up groups in both dir...

Page 45: ... trying to make an unacceptable entry or the value on the display is at its range limit The display may also show KEYERR Key error 6 Enter Value or Selection FUNCTION or SET UP This key selects another function prompt This key selects another set up group NOTE Pressing either key will cause the previously selected value or selection to be entered into memory 7 Exit Set Up mode DISPLAY Exits set up...

Page 46: ... FsVALH FSTYPL FsVALL MAINT DRVINF STATUS LOCK DISPLA DIGINP COMM INPUT CUROUT Setup Groups Function Prompts TEMP TEMPHI TEMPLO ACSTAL STARTS RL1CNT RL2CNT RL3CNT RL4CNT REGN0 REGN9 TOTDEG DATSAV PASSWD MANRST LD CAL LD CFG RESTRT TEMP TEMPHI TEMPLO ACSTAL STARTS RL1CNT RL2CNT RL3CNT RL4CNT REGN0 REGN9 TOTDEG DATSAV PASSWD MANRST LD CAL LD CFG RESTRT VERSON SPEED POWER ROTATE TAG MFGDAT LREP LCAL ...

Page 47: ... 5Vdc 0 10Vdc 4 20 0 20 1 5V 0 5V 0 10 R_SP INPUT ACTUATION TYPE This selection specifies the signal type and range you are going to use for the actuator input Be sure that the values configured for the high and low range alarm setpoint etc are within the measuring range for the selected signal range 4 to 20 mA 0 to 20 mA 1 to 5 Volts dc 0 to 5 Volts dc 0 to 10 Volts dc Remote Setpoint via communi...

Page 48: ...rable Direct CCW CW default CCW ACTUATOR ROTATION This selection determines the direction of rotation of the actuator shaft Counterclockwise rotation Clockwise rotation NOTE Actuator rotation is the direction of the output shaft when facing the end of the shaft and refers to the direction of rotation on increasing signal Dband 0 2 to 5 0 in percent of span default 0 5 INPUT DEADBAND Specifies an a...

Page 49: ...input signal is below the low end range value or on loss of input Range is from 0 to 100 CHAR LINR SQRT CUST default LINR INPUT CHARACTERIZATION Selects a characterization type that causes the actuator to characterize a linear input signal to represent a non linear input Linear Provides linear characterization of the input signal Square Root Provides square root characterizations of the input sign...

Page 50: ...istic as presented in the graph The Xn VAL is the input value as a percentage of range and Yn VAL is the characterized output actuator shaft position as a percentage of range Table 11 Equal Percentage Valve Characteristics Order Xn VAL of Range Yn Val of Range Equal Percentage Valve Characterization 0 0 0 1 5 0 8 2 10 2 1 3 15 3 2 4 20 4 9 5 25 6 5 6 30 8 4 7 35 10 7 8 40 13 2 9 45 15 7 10 50 18 7...

Page 51: ...e characteristic as presented in the graph The Xn VAL is the input value as a percentage of range and Yn VAL is the characterized output actuator shaft position as a percentage of range Table 12 Quick Opening Valve Characteristic Order Xn VAL of Range Yn Val of Range Quick Opening Valve Characteristic 0 0 0 1 5 10 2 10 20 3 15 30 4 20 40 5 25 50 6 30 60 7 35 70 8 40 77 9 45 82 10 50 86 11 55 88 12...

Page 52: ...Limit Travel Same as PosR for lower limit Temperature High High temperature limit exceeded Temperature Low Low temperature limit exceeded Starts Motor starts limit exceeded Allows setting of multiplier value Stalled Motor position does not follow input Manual Actuator is set to manual mode Power Up Test Failure Failure of any power up diagnostic Failsafe Alarm Failsafe condition detected Position ...

Page 53: ...r Limit Travel The motor position has exceeded the lower limit of travel Same as Position Range Relay value parameter defines limits and units are in degrees of rotation or percent of span Temperature High The high temperature limit of the actuator has been exceeded Relay value parameter defines temperature limits and units are in either degrees C or degrees F Temperature units are defined in the ...

Page 54: ...e actuator motor travels below 20 of range and above 80 of range Note in the example below that Relay 1 is set up to provide two trip points The first trip point R11VAL causes the relay to energize when the motor travels above 80 the second trip point R12VAL is set so the relay energizes when the motor travels below 20 Set Up Group Parameter Value SET RELAY1 RTYP11 PosR R11VAL 80 0 R11HL HI RTYP12...

Page 55: ...viation Setting up a relay to alarm energize when the motor position deviates 10 or from the actuator setpoint can be set up as follows Set Up Group Parameter Value SET RELAY1 RTYP11 DEV R11VAL 10 00 R11HL HI RTYP12 DEV R12VAL 10 00 R12HL LO RLY1HY 0 0 The resulting action is shown below 100 0 Closed 10 RELAY n Normally Open Closed Open Motor Position Input 50 10 ...

Page 56: ...10 below the trip point Set Up Group Parameter Value SET RELAY2 RTYP21 ULim R21VAL 70 0 R21HL HI RTYP22 NONE RLY2HY 10 0 100 0 Closed 70 RELAY n Normally Open Motor Position 60 100 0 Closed 70 RELAY n Normally Open Open Motor Position 60 H y s t e r e s I s H y s t e r e s I s Open Relay Type Motor Starts Selecting relay type STRT will cause the relay to trip when the number of motor starts exceed...

Page 57: ...ay Prompt Selections or Range of Setting Parameter Definition PDA HercuLink Prompt CUROUT Note If output type from model selection guide is 0 4 20mA 0 1 5Vdc 4 20 0 20 1 5V 0 5V OUTPUT SIGNAL RANGE Selects the signal output range 4 to 20 mA 0 to 20 mA 1 to 5 Volts 250 ohm resistor required 0 to 5 Volts 250 ohm resistor required CUROUT Note If output type from model selection guide is Slidewire Emu...

Page 58: ...s listed below HART selects HART as the communications protocol ADDRES 1 to 99 default 1 DEVICE ADDRESS Selects device address when used in a Modbus communications loop Select an address that is unique to other devices on the communications link BAUD 2400 4800 9600 19 2k default 19 2k BAUD RATE Selects the speed of data transfer All equipment on the link must be set to match the host setting XmtDL...

Page 59: ...rameter Definition PDA HercuLink Prompt DIGINP NONE UP DOWN USER default UP Digital Input State Selects the position of the actuator in response to a digital input signal contact closure None No action by the actuator Up Actuator motor moves to full scale value Down Actuator motor moves to zero value User selected value Actuator motor moves to a customer selected value Allows setting of End Positi...

Page 60: ... point appears in the display None One Place Note Be sure the selection agrees with the value to be displayed If display value requires 4 whole digits the decimal will not show EUNITS PCNT DEG default PCNT UNITS DISPLAY Selects the units of the position display Percent Shows actuator position as a percentage of span 0 to 100 Degrees Shows the actuator position in degrees of rotation 0 to 150 90 UN...

Page 61: ...OUT FEATURE Selects lockout security for calibration and supervisory functions and set up groups None No lockout of any calibration or set up groups You select and change set up group values and perform field calibration Calibration Lockout for calibration groups SET CALINP SET CALMTR SET CALOUT and CAL POSOUT only You can select and change set up group values Configuration Lockout for calibration...

Page 62: ... until the lower display reads LOCKID 4 The upper display will show 0 zero Use the or keys to increment the number to the correct password See NOTE below on use of keys Note If the password can not be recovered to allow user access a universal password can be obtained by calling the Honeywell Tactical Assistance center 5 Press the FUNCTION key the lower display should read LOCK The upper display s...

Page 63: ...ee Troubleshooting page 105 RAMTST PASS FAIL RAM TEST DIAGNOSTIC Read Only Shows status of RAM test diagnostic Pass Test passed no errors Fail Test failed see see Troubleshooting page 105 SEETST PASS FAIL SERIAL EEPROM TEST DIAGNOSTIC Read Only Shows status of serial electrically eraseable PROM test diagnostic Pass Test passed no errors Fail Test failed see Troubleshooting page 105 CFGTST PASS FAI...

Page 64: ... shaft to move its full range of travel SPEED 150 50hz 7 5 S 15 S 30 S 60 S 90 S STROKE SPEED Read Only The speed is the number of seconds it takes for the actuator shaft to move its full range of travel SPEED 90 50hz 4 5 S 9 S 18 S 36 S 54 S STROKE SPEED Read Only The speed is the number of seconds it takes for the actuator shaft to move its full range of travel POWER 1206 1205 2206 2205 POWER IN...

Page 65: ...TION Factory set only Displays date of last factory calibration REPTYP NONE 01 02 03 04 05 06 07 08 09 10 11 12 13 REPAIR TYPE Factory set only Displays a repair code to identify the type of repair service previously performed None Future Non contact Sensor Main CPU PWA repair Motor service Power Distribution PWA service Switch repair Relay service Gear service Service to repair water damage Servi...

Page 66: ... flashing at the leftmost digit for approximately three seconds Then the decimal point shifts to the right and flashes for three seconds before shifting again to the right This pattern repeats continuously 4 Set the digit to the left of the flashing decimal point Use the or keys to scroll through the character set of 0 through 9 the letters a through z and the letters A through Z Scroll through un...

Page 67: ...r TEMPHI nnnn F HIGH TEMPERATURE LIMIT Displays the high temperature limit of the internal actuator temperature since it was last reset TEMPLO nnnn F LOW TEMPERATURE LIMIT Displays the low temperature limit of the internal actuator temperature since it was last reset hh mm ss ACST ACCUMULATED STALL TIME Displays the accumulated stall time of the actuator motor since it was last reset STARTS nnnn A...

Page 68: ...sword has been activated then a 4 digit password is required to enable any of the functions below NOTE Password is set or changed from the Lock set up group MANRST NONE STAL STRT REGNn n 0 to 9 TEMP TDEG RELn n 1 2 3 or 4 ALL SYST default NONE MAINTENANCE STATISTIC RESET Allows reset of the following maintenance statistics None No reset of maintenance statisitics Stall Resets accumulated stall tim...

Page 69: ...actory calibration for the current configured output type All Restores input for the type configured motor and output for the type configured calibration to the factory calibration POS Allows a position sensor field calibration to be stored as a factory calibration This is to be used when a sensor is replaced in the field See Calibrate POS Output LD CFG DIS ENAB default DIS RESTORE DEFAULT FACTORY...

Page 70: ...l The statistics can be accessed in the maintenance set up group The counts can also be reset to zero if desired See the Maintenance Set Up Group for more information The regions of travel are determined by the full span motor travel 90 or 150 rotation If the actuator is set up to operate in a smaller range for example between 40 and 80 of full span the maintenance statistics will show motor start...

Page 71: ...operating and that it is properly calibrated Table 23 shows the selections available for the CAL POSOUT group Table 23 CAL POSOUT Group Parameters Actuator Lower Display Prompt Selections or Range of Setting Parameter Definition PDA HercuLink Prompt CALPOS n nnn POSITION SENSOR OUTPUT Read Only Displays the output voltage of the position sensor To access the display Press Result SETUP until you se...

Page 72: ...f the Auto Manual switch and Table 24 describes the switch settings The Auto Manual Drive switch setting overrides all input signals analog signal and remote setpoint and local display mode settings When not in auto the manual LED will flash every second MANUAL OFF CW CCW OFF A U T O AUTO MANUAL DRIVE Figure 24 Auto Manual Switch Table 24 Auto Manual Switch Functions Switch Setting Motor Drive Con...

Page 73: ...hrough the calibration group functions ATTENTION Input calibration and output calibrations are performed at the factory and may not be necessary Normally you may only need to perform Calibrate Motor Only qualified personnel should perform calibration High voltages exist inside the actuator case Do not touch the powered wires inside Death or serious injury can occur Equipment Needed The table below...

Page 74: ... signal source See Figure 27 on page 68 for jumper location 3 Connect the copper leads from the signal source to the input terminals of the actuator as shown in Figure 25 4 Place signal source output at zero and switch power on 5 Connect a 250 ohm resistor across the Output terminals of the actuator and connect the DVM leads to the terminals Actuator Input 5 4 Output 2 1 Calibrated Signal Source D...

Page 75: ...allation Operation and Maintenance Manual 67 7 08 Actuator Input 5 4 Output 2 1 3 Calibrated Signal Source Digital Voltmeter FB Terminal Block Power Supply 1 18 VDC Internal 250 ohm resistor settable through Jumper W2 Current Voltage Figure 26 Calibration Wiring Connections slidewire emulation ...

Page 76: ...A 2 0 to 5 Volts 1 to 5 Volts or 0 to 10 Volts The input type is selected through the Input set up group using the local keypad Refer to Figure 25 for the wiring connections and follow the procedure in Table 25 to calibrate the input circuit of the HercuLine 2001 2002 actuator ATTENTION For an input calibration to be saved you must complete the procedure The calibration will not be saved if you ex...

Page 77: ... signal source to an output value equal to 0 range value Wait 5 seconds then go to step 3 3 Calibrate Span 100 FUNCTION Upper Display APLY Lower Display INSPAN Adjust the signal source to an output value equal to 100 range value Wait 5 seconds then go to step 4 4 FUNCTION Calibration for zero and span input values are now saved Input calibration is complete NOTE The display will automatically go t...

Page 78: ... Enter Calibration Mode SETUP until you see Upper Display CAL Lower Display MOTOR FUNCTION Upper Display DIS Lower Display CALMTR or key Upper Display BEGN Lower Display CALMTR 2 Calibrate Zero 0 FUNCTION Upper Display APLY Lower Display MTR LO Use the Handwheeel or AUTO MANUAL switch to manually drive the actuator motor to its low position Wait 5 seconds then go to step 3 3 Calibrate Span 100 FUN...

Page 79: ...just the output using the procedure in Table 27 Refer to Figure 25 for a diagram to connect a signal source to the actuator input and a DVM to measure actuator output signal This procedure provides the steps to calibrate the actuator for a 4 to 20mA output If you are using another output type change the procedure accordingly ATTENTION For an output calibration to be saved you must complete the pro...

Page 80: ... Display SPAN Read meter connected to actuator output or key Adjust actuator output to a value equal to 100 output as read from the DVM NOTE Typically for a 20 mA output the display will show a value of approximately 1887 4 FUNCTION Calibration for zero and span output values are now stored Output calibration is complete Slidewire Emulation The HercuLine 2001 2002 Actuator comes already calibrated...

Page 81: ...output voltage using key until value on DVM ceases to change then press down key until value on DVM moves down one digit FUNCTION Calibration for zero and span output values are now stored Slidewire Emulation Output Calibration is complete Read meter connected to actuator output Calibrate Position Sensor ATTENTION The Position Sensor is factory calibrated Under normal operation it does not require...

Page 82: ...reads DIS CALPOS Press the or keys until the lower display reads BEGN CALPOS Press FUNCTION key The upper display now shows the output of the position sensor in Volts 7 Loosen the allen screw in the hub of the NCS spoiler just enough to be able to rotate the spoiler See Figure 28 8 Adjust the NCS spoiler so that the voltage in the local display is 2 500 0 010 volts dc The allen screw should be alm...

Page 83: ...on Revision 7 HercuLine 2000 Series Actuator Installation Operation and Maintenance Manual 75 7 08 NCS Spoiler shown at full 150 degree travel CCW NCS PWA NCS set screw Relay PWA card guides relay PWAs removed Figure 28 Location of NCS Assembly ...

Page 84: ...50 position this refers to the position on the actuator scale for CCW rotation This should be done manually with the handwheel or with the AUTO MANUAL switch 6 Press SET UP key until the display reads CAL POSOUT Press the FUNCTION key until the dispaly reads DIS CALPOS Press the or keys until the lower display reads BEGN CALPOS Press FUNCTION key The upper display now shows the output of the posit...

Page 85: ...P key to access the MAINT set up group Press the FUNCTION key until the display reads LD CAL Press the or keys until the display reads POS 3 Perform the Calibrate Motor procedure exactly as in Table 26 Motor calibration must be performed for the factory configured full span range 0 100 ATTENTION When calibrating the motor to a short stroke range you must reset the end of travel limit switches See ...

Page 86: ...CW rotation activates SW 2 at 100 on the left hand pointer scale Terminal numbers are next to the circles Clockwise Rotation Counterclockwise Rotation Figure 30 End of Travel Limit Switch Settings REFERENCE An unactuated switch will have its normally closed NC contacts closed and its normally open NO contacts open An actuated switch will have its NC contacts become open and its NO contacts become ...

Page 87: ...NO and turn off the power to the motor when the switch activates Switch activation may be detected by the clicking sound or with a continuity tester connected to the terminals Rotate the actuator shaft using the manual handwheel or the auto manual switch to the 100 position this is 100 for CCW operation using the bottom scale or 0 for CW operation using the top scale If the actuator is installed o...

Page 88: ... Manual Revision 7 7 08 ATTENTION Make sure you do not to set the switches too close to the hard stop Relay 1 Relay 2 Relay 3 Relay 4 Aux switch 1 Aux switch 2 Aux switch 3 Aux switch 4 End of travel switch 1 stops CW rotation End of travel switch 2 stops CCW rotation Relay PWAs Figure 31 Location of End of Travel Limit and Auxiliary Switches ...

Page 89: ...mit Switches page 78 Additional switch settings should be set so that switch 3 operates in synchronism with switch 1 i e both activating when the actuator is going in the same direction and switch 4 to operates in synchronism with switch 2 etc See Figure 32 for auxiliary switch settings SW 3 SW 4 NC NC 100 0 20 SW4 COM 16 21 19 18 LEFT HAND POINTER SCALE SW 5 SW 6 24 25 22 27 NC NC NO NO NO NO 23 ...

Page 90: ...ressed state as the cam is rotated in the direction of the shaft rotation going toward the limit position This will cause the switch to go from NC to NO and turn off the power to the motor when the switch activates Switch activation may be detected by the clicking sound or with a continuity tester connected to the terminals Repeat for Switch 5 if applicable 5 For Switches 4 and 6 Rotate the actuat...

Page 91: ...f the electrically eraseable PROM SEETST Verification that valid parameter values are in the actuator configuration CFGTST Verification of valid calibration values CALTST Test of the local display and LED indicators all display segments and LED indicators light simultaneously The local display shows the status of the diagnostics as they are completed during power up TEST DONE is shown on the displ...

Page 92: ...ut display OP The Auto L E D indicator should be lit Set up parameters can still be accessed Motor Stall The actuator is equipped with a low current motor that prevents against burnout if the motor becomes stalled A stall condition occurs when the motor position does not follow the input or if the motor does not reach setpoint within a given period of time When the stall condition occurs a stall a...

Page 93: ...00 0 012 Volts for both 90 and 150 operation 4 Press DISPLAY key and then drive the motor to zero position Repeat Step 2 The display should read 1 600 0 060 Volts for 90 operation 1 000 0 060 volts for 150 operation 5 Press DISPLAY key and then drive the motor to 100 position Repeat Step 2 The display should read 3 400 0 060 Volts for 90 operation 4 000 0 060 volts for 150 operation 6 If the senso...

Page 94: ...tion 86 HercuLine 2000 Series Actuator Installation Operation and Maintenance Manual Revision 7 7 08 9 8 6 7 COMMUNICATION SHIELD 10 INP COM DIGITAL INPUT Actuator Terminal Block Figure 33 Terminal Block Connections for Modbus Communications ...

Page 95: ...ds that during major shutdown periods the spur gears should be inspected and lubricated Follow the steps in Table 35 to access the spur gear compartment and lubricate the gears if necessary Disconnect power before opening the actuator case to inspect the actuator gears A potentially dangerous pinch hazard exists inside the case if the unit is open while powered Table 35 Spur Gear Lubrication Proce...

Page 96: ...sic Maintenance 88 HercuLine 2000 Series Actuator Installation Operation and Maintenance Manual Revision 7 7 08 Bottom cover Gears Motor pinion gear Final output spur gear Idler spur gear Figure 34 Spur Gear Location ...

Page 97: ...re Step Action 1 Remove AC power from actuator 2 Remove the 6 screws and the extended cover of the actuator case See Figure 35 3 Lay assembly down on a flat surface 4 Remove connectors from CPU and power distribution PWA 5 Remove power distribution PWA 6 Locate the two fuses on the power distribution PWA See Figure 36 Carefully remove and replace fuse s with Wickmann T1 type 6A 250V or equivalent ...

Page 98: ...d Table 37 Relay PWA Replacement Procedure Step Action 1 Remove AC power from actuator 2 Remove the six screws and the cover of the actuator case See Figure 35 3 Lay assembly down on a flat surface 4 Disconnect the wire connector from the relay PWA 5 Carefully remove the relay PWA Pry the locking tabs of the card guides away to unlock the PWA and slide it out from the card guides 6 Install the rep...

Page 99: ...is section provides you with a complete list of all the spare parts that may be needed for the HercuLine 2000 Series Actuators and optional equipment To determine which kit you need cross reference Figure 37 through Figure 41 with Table 38 on page 96 Each kit contains replacement parts accessories and instructions for component replacement 11 11 12 6 7 8 14 14 Figure 37 Replacement Kits 6 7 8 11 1...

Page 100: ...Replacement Upgrade Accessory Kits Replacement Kits 92 HercuLine 2000 Series Actuator Installation Operation and Maintenance Manual Revision 7 7 08 10 Figure 38 Replacement Kit 10 ...

Page 101: ...ment Upgrade Accessory Kits Replacement Kits Revision 7 HercuLine 2000 Series Actuator Installation Operation and Maintenance Manual 93 7 08 4 5 9 15 1 3 19 16 2 Figure 39 Replacement Kits 1 2 3 4 5 9 15 16 19 ...

Page 102: ...Replacement Upgrade Accessory Kits Replacement Kits 94 HercuLine 2000 Series Actuator Installation Operation and Maintenance Manual Revision 7 7 08 13 Figure 40 Replacement Kit 13 ...

Page 103: ...Replacement Upgrade Accessory Kits Replacement Kits Revision 7 HercuLine 2000 Series Actuator Installation Operation and Maintenance Manual 95 7 08 17 18 Figure 41 Replacement Kits 17 18 ...

Page 104: ...Plug 10 Pos 1 Label Phonix Connector 1 To 10 1 Insulator 4 Pin Snap Lock 125 X 187 Lg 1 Top Cover Gasket Qty Unit Part Number Description Figure ID 1 51452302 501 PROM Kit 2 Qty Unit Part Number Description Figure ID 51451424 501 Backplane Kit 3 1 HercuLine Backplane Assy 1 Card Guide Assy 1 Card Guide 4 Split Washer 4 Machine Screw Pan Head Slotted 4 Screw Trilob Philph 4 20x 38 1 Top Cover Gaske...

Page 105: ... 50018180 501 Upgrade to Non Contact Position Sensor HercuLine 2001 6 1 PCB Assembly 4 Screws SEMS 4 40 x 310 lg 1 Gasket 1 Cable Assembly 1 RVI T Z Setup Gage 1 Bracket Molding 1 Stainless Steel Pin 1 Set Screw 3 32 x 4 40 Kit Instruction 62 86 33 46 Qty Unit Part Number Description Figure ID 51452342 501 10K Ohm Potentiometer Kit HercuLine 2001 9 1 Position Sensor SA2001 2 6 32 Hex Nut N 2 6 Was...

Page 106: ...t head cap screw M5 x 12 1 Top Cover Gasket Kit Instruction 62 86 33 36 Qty Unit Part Number Description Figure ID 50011455 502 120vac 50HZ Motor Kit 7 1 Motor 120v 50 60 Hz 1 Capacitor 4 0 µfd 400Vac 1 Cable plus Resistor assembly 400 Ohm 1 Resistor Bracket 4 Split Washer M5 4 M3 X 5mm lg screw w ext tooth lock washer 4 Socket head cap screw M5 x 12 1 Top Cover Gasket Kit Instruction 62 86 33 36 ...

Page 107: ...1 Gear Assembly 1 Spur Gear 24p 36t 1 Bottom Cover Gasket 1 Intermediate Shaft all except 7 5 seconds 1 Intermediate Shaft 7 5 seconds Kit Instructions 62 86 33 35 Qty Unit Part Number Description Figure ID 51452443 502 Auxiliary Switch Kit Replacement and Upgrade 11 1 Cam Assembly 4 Aux switches 2 end of travel switches 1 Switch and Mounting Plate assembly 6 Kit Instruction 62 86 33 45 Qty Unit P...

Page 108: ...sive Die Cut 1 Display Mtg Collar Machining 1 Keypad 6 Position 1 Support Plate Keypad 1 Display Pwa 9 Sems 4 40 X 310lg Pnphstl 4 Screw Metric Panhd Cross Rec 4 Split Washer 6 Sleeve Keypad 1 Display Keybd Cable 1 Top Cover Gasket Qty Unit Part Number Description Figure ID 51452443 505 R C Kit Motor date codes prior to 8 5 2005 14 1 Capacitor 2 25 Mfd 1 Resistor 200 Ohm 25w 1 Capacitor 75 Mfd 400...

Page 109: ...00 Ohm 1 Top Cover Gasket 1 1 Bottom Cover Gasket 1 Kit Instruction 62 86 33 44 Qty Unit Part Number Description Figure ID 51500166 503 Power Distribution Pwa Kit 15 1 Power Dist Pwa 1 Insulator 2 Pin Snap Lock 125 X 187 Lg 1 Top Cover Gasket Qty Unit Part Number Description Figure ID 51500457 502 Transformer Kit 16 1 Transformer 2 Split Washer 2 Machine Screw Pan Hd Cross Rec 1 Top Cover Gasket Q...

Page 110: ...1 A M Switch Wire Assy 1 Label Customer Wiring 1 Top Cover Gasket Upgrade Kits Qty Unit Part Number Description 51452444 502 Cover with Display no Handwheel 1 Display gasket 1 Overlay display 1 Lens display 1 Gasket adhesive die cut 1 Display mtg collar machining 1 Keypad 6 position 1 Support plate keypad 1 Display PWA 1 Top cover w display no hndwhl 9 Sems 4 40 x 310lg pnphstl 4 Screw metric panh...

Page 111: ...310lg pnphstl 4 Screw metric panhd cross rec 1 Hand wheel 1 O ring buna n 4 Split washer 6 Sleeve keypad 1 Display keybd cable HercuLine 2001 2002 1 Retaining ring 1 Shim 1 Top cover gasket Qty Unit Part Number Description 51452444 504 Blank Cover with Handwheel Qty Unit Part Number Description 51451656 510 1000 ohms 90 degrees upgrade kit 2 Machine screw pan hd cross rec 1 Knob 1 Bracket molding ...

Page 112: ...ree 2 6 lock washer 2 Machine screw pan hd cross rec 2 6 32 hex nut N 1 Stainless steel pin 1 3 32x4 40 setscrew sshxsocupsb 2 Washer 6 2 Flat washer M4 zinc 2 Resistor 158 ohms 1 1 2W Kit Instruction 62 86 33 39 Accessory Kits Part Number Description 51197910 001 HAL Linkage Analysis software 51452354 509 HercuLink software PC Palm 51452354 510 Battery powered Palm 485 converter w cables 51452174...

Page 113: ...Failure Symptom Procedure No Actuator current output Replace CPU Assembly No Actuator slidewire output Replace CPU Assembly Local display does not light See Figure 42 Actuator fails one or more power up diagnostics See Figure 43 Actuator motor does not drive in response to input signal Perform input calibration See Figure 42 Actuator motor does not drive to proper position Perform motor calibratio...

Page 114: ...ction for replacing actuator components can be found either in Maintenance page 87 or in the kit with the replacement components Equipment needed You will need the following equipment in order to troubleshoot the symptoms listed in the tables that follow DC Milliammeter mA DC Calibration source Volt mA etc Digital Voltmeter Safety precautions Exercise appropriate safety precautions when troublesho...

Page 115: ...on Do all diagnostics pass RAMTST PASS SEETST PASS CALTST PASS CFGTST PASS Replace display assembly Does motor reposition itself Yes Yes No No All LEDs and display segments light No E B Replace display assembly A Move handwheel on actuator 2 or 3 turns Cycle power to actuator Does display light up No Yes Observe self test Yes E Figure 42 Test for Actuator Operation ...

Page 116: ...e power to actuator If CFGTST fails again replace CPU assembly Replace CPU Assembly Observe self test Cycle power to actuator Does display light up RAMTST PASS SEETST PASS CALTST PASS Do all LEDs and display segments light up CFGTST PASS Check actuator configuration setup reconfigure if necessary Check actuator calibration recalibrate if necessary E B Yes No A Yes No No Yes Yes No Yes No No Yes Fi...

Page 117: ...ee below Remove top cover of actuator Are fuses good Replace fuses with same type and rating Yes D Check Fuses F1 and F2 on the power distribution PWA No Yes No Replace Power Distribution PWA Figure 44 Test Power Distribution PWA Power Distribution PWA Test Points Connector Test Points Pins Voltage J2 Pin 1 to pin 7 5 V J3 Pins 1 2 to pins 3 4 8 Pins 3 4 to pin 7 5 V 9 V J1 Pins 5 6 to pins 7 8 Pi...

Page 118: ...tch Possible trouble spots a Auto Manual switch b Power Supply PWA See D c Limit switches d Motor e R C networks f etc Others Does motor drive in the CW direction Turn switch to Manual CW setting Turn switch to Manual CCW setting Does motor drive in the CCW direction E Yes No Yes No OK MANUAL OFF CW CCW OFF A U T O AUTO MANUAL DRIVE Figure 45 Test AUTO MANUAL Switch ...

Page 119: ... Wire harness from Relay PWA to terminal block See Relay replacement in Maintenance Section 7 Set AUTO MANUAL switch to MAN Press SET UP button on keypad to enter Set up mode Does Relay operate Yes No OK Place ohmmeter across associated relay contacts at Actuator terminal block See below Figure 46 Test Relay Function Relay Associated Contacts RELAY1 NC COM NO RELAY2 NC COM NO RELAY3 NC COM NO RELA...

Page 120: ... configurable characterizer value X8 VAL User configurable characterizer value X9 VAL User configurable characterizer value X10 VAL User configurable characterizer value X11 VAL User configurable characterizer value X12 VAL User configurable characterizer value X13 VAL User configurable characterizer value X14 VAL User configurable characterizer value X15 VAL User configurable characterizer value ...

Page 121: ...le characterizer value Y20 VAL User configurable characterizer value __________________ __________________ __________________ __________________ __________________ __________________ __________________ __________________ __________________ __________________ __________________ __________________ __________________ __________________ __________________ __________________ __________________ ________...

Page 122: ...________ __________________ __________________ NONE 0 LO X1 NONE 0 LO X1 0 SET CUROUT CUROUT Output Signal Range __________________ See Note 1 SET COMM COMM Communications Parameters ADDRES Device Address BAUD Baud Rate XmtDLY Response Delay DBLBYT Floating Point Data Format __________________ __________________ __________________ __________________ __________________ MODBUS 1 19 2K 20MS FP B SET ...

Page 123: ...tor Temperature TEMPHI High Temperature Limit TEMPLO Low Temperature Limit ACST Accumulated Stall Time STARTS Accumulated Motor Starts RLnCNTS Relay Cycle Counts n 1 2 3 or 4 REGNy Accumulated Motor Starts for regions of motor travel y 0 through 9 __________________ __________________ __________________ __________________ __________________ __________________ __________________ Read Only Read Only...

Page 124: ...ierarchy 38 Configuration Record Sheet 112 Configuration Tips 33 Connections Output 23 Slidewire emulation 23 Crank Arm 5 Crank Arms 16 Customer Connections 17 CW and CCW Direction See Actuator Rotation D Deadband 7 40 Decimal Point Location 52 Deviation 45 Relay type 47 Device Address 50 Direction of Rotation 7 Duty Cycle 7 E Electrical and Performance Specifications 6 Electrical Installation 17 ...

Page 125: ... Sensor 87 Checking 108 Operation 85 Non Contact Sensor Output Calibration 72 73 O Operating Temperature 7 Output Calibration 71 Output Shaft 5 Output Torque 5 Output Type 49 Outputs 49 P Password 60 LOCKID 53 Change 54 PDA 9 Position Range Relay type 46 Position sensing 7 POSITION SENSOR OUTPUT 63 Power Supply PWA Checking 109 Product Description 1 Programmable Functions 8 Pushbuttons Description...

Page 126: ... Checklist 83 Storage Temperature 5 Stroke Speed 56 T Tag Name 58 TAG parameter 56 Technical and Operating Specifications 5 Temperature Coefficient 7 Terminal Connections 18 19 Total Degrees of Motor Travel TOTDEG parameter 59 Troubleshooting 105 Equipment 106 V Voltage Supply Stability 7 W Weight 5 Z Zero Suppression 7 ...

Page 127: ...Revision 7 HercuLine 2000 Series Actuator Installation Operation and Maintenance Manual 119 7 08 ...

Page 128: ...Honeywell Process Solutions Industrial Measurement and Control 512 Virginia Drive Fort Washington PA 19034 62 86 25 10 0708 Printed in USA http hpsweb honeywell com ...

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Honeywell HercuLine 2000, Installation, Operation And Maintenance Manual, Page: 3 / 128

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