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107031-33-EN FR26 GLO 1101 Printed in France

31

3.9.1

T-slot Mounting System

The FF-SYA Series T-slot mounting design allows bracket placement anywhere along the sides of the light curtain housing (see
Figure 3-20). The two T-slots are designed to fit the head of the delivered M4 T-shape bolts.

Figure 3-20 T-slots with Standard Mounting Bracket (Right angle and straight brackets)

86,5 / 3.40

60 / 2.36

4,4 / 0.17

1,8 / 0.07

12 / 0.47

8

4

/

3

3

4

2

,4

/

1

.6

5

22,5 / 0.88

50 / 1.97

51˚

14 / 0.55

8,5 / 0.33

2,5 / 0.1

5

2

/ 2

.0

5

4

2

,4

/ 1

.6

5

86,5 / 3.4

60 / 2.36

26,7 / 1.05

50 / 1.97

51˚

8,5 / 0.33

Note:

On the FF-SYA

qqqqq

C2 version, the position of the Hirschmann connector can be adjusted with a 51° angular

pitch.

3.9.2

Mounting Accessory Set

The mounting accessory set contains the following hardware:

Mounting Hardware

Quantity

M4 T-shape bolts

3

HM4 nuts

3

M4 Rip-lock washers

3

M6 Rip-lock washers

6

LIGHT CURTAIN/MOUNTING HARDWARE DAMAGE

Carefully install mounting hardware (especially washers) to ensure correct orientation and installation.
Use the provided M4 Rip-lock washers to install brackets on the light curtain only. Never use fan type lockwashers. The torque
strength of the provided HM4 nuts must be between 1,5 Nm and 2,5 Nm.
Use the provided M6 Rip-lock washers to install brackets on the machine only. Never use fan type lockwashers. The torque
strength of the HM6 nuts (not provided) must be greater than 2,5 Nm.

Failure to comply with these instructions may result in product damage.

Figure 3-21 Mounting brackets assembly (right-angle and straight brackets)

M

ac

hi

ne

F

rame

HM6 Nut (torque
strength < 2,5 Nm)
(not provided)

M6 Rip-lock washer

HM4 Nut -
1,5 Nm < torque strength < 2,5 Nm

M4 Rip-lock washer

M4 t-shape bolt

Safety Light Curtain

Bracket

F

SYA4

3

Machine Frame

HM4 Nut -
1,5 Nm < torque strength < 2,5 Nm

M4 Rip-lock washer

M4 t-shape bolt

M6 Rip-lock washer

HM6 Nut (torque
strength < 2,5 Nm)
(not provided)

Safety Light Curtain

Bracket

F

SYA4

4

F

SYA4

1

F

SYA4

2

F

SYA6

2

F

SYA6

1

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Summary of Contents for FF-SYA14 Series

Page 1: ...INSTALLATION Consult with US and or European safety agencies and their requirements when designing a machine control link interface and all control elements that affect safety Strictly adhere to all installation instructions Failure to comply with these instructions could result in death or serious injury 1998 2001 Honeywell International Inc All rights reserved ...

Page 2: ...y 1999 Change on LEDs EN FR GE SP IT 107031 23 September 1999 Change of CSA logotype EN FR GE SP IT 107031 30 November 2000 Addition of FF SYA234 models T shape bolt FF SCZ MIR and FF SYZPF posts welding splash filters and alignment aid EN FR GE 107031 31 December 2000 2 4 5 Response time Addition of a NOTICE EN FR GE 107031 32 February 2001 1 Important information Overview New sentence 1 7 Europe...

Page 3: ...on Indicators receiver 12 2 5 5 Signal Strength Indicator receiver 12 2 5 6 Cross talk indicator receiver 12 2 6 Specifications 13 3 INSTALLATION 14 3 1 Overview 14 3 2 Point of operation Guarding 14 3 3 Perimeter Guarding 14 3 4 How to calculate safety distance 15 3 4 1 Safety distances per Europe s EN 999 standard 15 3 4 2 Safety distances per USA s OSHA ANSI requirements 15 3 4 3 European EN 99...

Page 4: ...4 6 2 Protection of Machine Stop Contacts 48 4 6 3 Connection to the machine control circuitry 48 4 7 Test Contact emitter terminals 4 and 5 49 4 8 Wiring Diagrams 50 5 MAINTENANCE AND TROUBLESHOOTING 55 5 1 Overview 55 5 2 Operational Test 55 5 3 Troubleshooting Procedures 56 5 4 Cleaning 58 5 4 1 Using a Dry Cloth 58 5 4 2 Using Soap and Water 59 5 4 3 Cleaning the Mirrors 59 6 ORDER GUIDE 60 6 ...

Page 5: ... an imminently hazardous situation which if not avoided will result in death or serious injury A WARNING symbol indicates a potentially hazardous situation which if not avoided could result in death or serious injury A CAUTION symbol indicates a potentially hazardous situation which if not avoided may result in property damage A NOTICE symbol indicates important information that must be remembered...

Page 6: ...ry Basic concepts general principles for design EN 60204 1 Safety of Machinery Electrical equipment of machines EN 954 1 Safety of Machinery Safety related parts of control systems IEC EN 61496 1 Safety of Machinery Electrosensitive protective equipment part 1 General requirements and tests IEC pr EN 61496 2 Safety of Machinery Electrosensitive protective equipment part 2 Active optoelectronic Pro...

Page 7: ...id of a tool or welded if possible If hard guards need to be automatically positioned their positioning must be checked It must not be possible for operators to neutralise the detectors associated with these hard guards Hard guards shall comply with the following applicable European Standards Standards Title EN 953 Safety of Machinery General requirements for the design and construction of guards ...

Page 8: ...ury FF SYA Series light curtains generate a stop signal if the sensing field is interrupted Further operation is prevented until the sensing field is cleared The FF SYA Series light curtain monitors itself continuously for component failures misalignments and dirt accumulations Small misalignments or dirt accumulation are indicated by a flashing LED If misalignment or dirt accumulations become too...

Page 9: ...ght curtain or additional light curtains Figure 2 2 Point of operation Guarding use the FF SYA14 and FF SYA30 light curtains only IMPROPER POINT OF OPERATION PROTECTION Do NOT use FF SYA60 Series light curtains or the FF SYA234 multibeam systems in point of operation applications Failure to comply with these instructions will result in death or serious injury Figure 2 3 Perimeter Guarding use the ...

Page 10: ...ilure to comply with these instructions could result in death or serious injury 2 3 Approval and rating plates Figure 2 4 Rating plate of the FF SYA14 FF SYA30 and FF SYA60 Series light curtains Figure 2 5 Rating plate of the FF SYA234 multibeam systems for access detection NSR Nominal Scanning Range I Output Switching Capacity PH Protection Height Type Product Part Number N Number of beams N Seri...

Page 11: ...1 Synchronisation The emitter and the receiver are optically synchronised The synchronisation is an effective beam transmitted by the emitter towards the receiver No electrical connection is necessary between the emitter and the receiver that simplifies installation and maintenance 2 4 2 Resolution FF SYA14 FF SYA30 and FF SYA60 Series FF SYA Series light curtain resolution sometimes called minimu...

Page 12: ...ith the European standards EN 999 Model N Number of beams BS Beam spacing Beam heights above the reference plane per EN 999 mm mm In FF SYA02500 2 500 400 900 15 8 35 5 FF SYA03400 3 400 300 700 1100 11 8 27 6 43 3 FF SYA04300 4 300 300 600 900 1200 11 8 23 6 35 5 47 3 NON COMPLIANCE TO ANSI RIA 15 06 1999 WITH FF SYA02500 Only the three beam FF SYA03400 Series and the four beam versions FF SYA043...

Page 13: ...FF SYA14 FF SYA30 FF SYA60 032 14 ms 13 5 ms 13 5 ms 048 15 ms 14 ms 14 ms 064 15 5 ms 14 ms 14 ms 080 17 5 ms 14 5 ms 14 5 ms 096 19 5 ms 15 ms 15 ms 112 20 5 ms 15 ms 15 ms 128 22 5 ms 15 5 ms 15 5 ms 144 20 ms 16 ms 16 ms 160 21 ms 17 5 ms 17 5 ms 176 22 5 ms 17 5 ms 17 5 ms NA Not Available Model Response Time FF SYA234 Multibeam Systems for Access Detection FF SYA02500 11 5 ms FF SYA03400 11 ...

Page 14: ... 15 m to 40 m 49 2 ft to 131 2 ft 35 m to 80 m 114 8 ft to 262 5 ft Note 1 Factory setting for the FF SYA234 is Minimum Note 2 Factory setting for the FF SYA14 FF SYA30 and FF SYA60 is Medium MINIMUM SCANNING RANGE FF SYA14 FF SYA30 and FF SYA60 only Using the FF SYA14 FF SYA30 or FF SYA60 light curtains below the specified minimum scanning range will maintain the light curtain in a lock out condi...

Page 15: ...e When the maximum emission power has been selected the nominal scanning range can be achieved and three LEDs R1 R2 and R3 are lit on permanently Lit on LEDs R2 and R3 indicate that a medium emission power had been selected and scanning range is decreased to medium When emission power and nominal scanning range are decreased to MEDIUM respectively MINIMUM then only two LEDs R2 and R3 or respective...

Page 16: ...een LED indicates the receiver operates normally and the sensing field is clear This indicator must be on to ensure the equipment is working properly the red LED will be off The red LED indicates that the light curtain is in an alarm state If the sensing field is interrupted the FF SYA Series light curtain will immediately generate a stop signal In this condition the green LED will be off 2 5 5 Si...

Page 17: ...ting Light Source Infrared pulsed 880 nm Immunity to Ambient Light sunlight 20 000 Lux lamplight 15 000 Lux ELECTRICAL CHARACTERISTICS Supply Voltage emitter or receiver 24 Vdc 15 with dc to dc converter Power Consumption emitter or receiver Emitter 7 W maximum Receiver 7 W maximum Output Type Static safety outputs PNP with normally open characteristic Output Switching Capability 0 5 A at 24 Vdc m...

Page 18: ... in death or serious injury IMPROPER MACHINE REACTION Ensure the machine control is capable of stopping the machine at any point in the cycle Ensure that a loss of power does NOT impair stopping action of machine Failure to comply with these instructions could result in death or serious injury 3 2 Point of operation Guarding IMPROPER POINT OF OPERATION INSTALLATION Do NOT use the FF SYA234 multibe...

Page 19: ...afety distances per Europe s EN 999 standard In Europe calculate the safety distance see Figure 3 1 using the following formula S V t1 t2 C Where S is the safety distance from the light curtain sensing field to the danger zone V is the velocity of movement into the danger zone t1 is the response time of the FF SYA light curtain t2 is the stopping time of the equipment guarded by the light curtain ...

Page 20: ...AM SYSTEM FF SYA02500 FF SYA03400 FF SYA04300 Number of beams 2 3 4 Beam spacing 500 400 300 Recommended beam heights above the reference plane per EN 999 Hi 400 Hu 900 Hi 300 700 Hu 1100 Hi 300 600 900 Hu 1200 Normal approach S 1600 t1 t2 850 Where S is the minimum safety distance in mm 100 mm 3 9 in t1 is the light curtain response time in s t2 is the machine stopping time in s H is the height o...

Page 21: ...nce plane 11 82 27 58 43 34 11 82 23 64 35 46 47 28 Ds 63 Ts Tc Tr Dpf If Hi 12 and 36 Hu 48 then Dpf 48 Reach Over If Hi 12 and 36 Hu 48 then Dpf 48 Reach Over If Hi 12 and Hu 48 then Dpf 36 Reach Thru Normal approach If Hi 12 supplemental safeguarding may be required to detect crawling underneath Where Ds K x Ts Tc Tr Dpf Ds is the Minimum safety distance in inches 1 in 25 4 mm K is the Approach...

Page 22: ...eater than 48 in to properly safeguard personnel due to their height or working position standing or sitting or work station position relative to variations in floor elevations or work platforms or stairs Before use verify that the protective heights are adequate for their intended use of safeguarding personnel Failure to comply with these instructions could result in death or serious injury IMPRO...

Page 23: ...ng response time of all interconnecting components such as relays solenoids brakes etc Hi 10 in Hu 38 in Reach over of upper torso Dpf 48 in per ANSI R15 06 If Tr 11 5 ms Ds 63 in s x 0 0115 s 0 350 s 48 in Ds 70 77 in minimum to the closest hazard If Tr 26 5 ms Ds 63 in s x 0 0265 s 0 350 s 48 in Ds 71 72 in minimum to the closest hazard 3 5 How to Calculate Minimum Distance Considering Reflectiv...

Page 24: ... E1 and the cross talk detection indicator flickers to warn the installer MUTUAL INTERFERENCE OR CROSS TALK Reception of two infrared emissions will maintain the light curtain in a lockout condition To go back to normal operation switch the power off and eliminate the interferences by reversing systems emitting orientation or by using opaque screen or by adjusting the adequate emission power regar...

Page 25: ...range 3 Factory setting of the FF SYA234 multibeam systems Minimum scanning range Figure 3 6 Cross talk reduction E1 alarm R3 R2 R1 test E2 R2 E1 R1 R2 ON OFF 3 7 Dimensions and Weights Different protection heights are available for the FF SYA14 FF SYA30 FF SYA60 Series light curtains The FF SYA234 multibeam systems for access detection exist in two three and four beam versions All emitter and rec...

Page 26: ...17 12 0 47 3 FF SYA light curtains with terminal strips SFH 2 PH 1 B TH 3 A P D øR 60 2 36 54 2 2 13 18 0 70 PG13 42 1 65 31 1 22 86 5 3 40 60 2 36 1 Protection Height for the minimum detected object size or resolution 2 Sensing Field Height or full screen height 3 Total Height or overall size including the connector for the FF SYAqqqqqC2 versions the male receptacle for the FF SYAqqqqqQ2 versions...

Page 27: ...78 1238 1398 1558 1718 1878 Weight per device kg 1 1 38 1 76 2 14 2 52 2 90 3 28 4 04 4 42 4 80 Emitter and Receiver Heights values in inches lbs for reference only Model 032 048 064 080 096 112 128 144 160 176 Protection Height in 1 FF SYA14 13 1 19 4 25 7 32 07 38 3 44 6 50 9 57 2 63 5 69 8 FF SYA30 13 7 20 09 26 3 32 7 39 45 3 51 6 57 9 64 2 70 47 FF SYA60 15 3 21 6 27 9 34 2 40 5 46 8 53 1 59 ...

Page 28: ...or the FF SYAqqqqqQ2 versions and cable glands for the FF SYAqqqqqT2 versions BS Beam Spacing L Lens diameter 1 When using the recommended Brad Harrison Mini Change plugs See Accessories Order Guide Reference Number of beams N Beam Spacing BS Total Height TH A B Weight per device mm in mm in mm in mm in kg lb FF SYA02500C2 2 500 19 70 803 31 63 117 4 61 122 4 81 1 76 3 52 FF SYA02500Q2 2 500 19 70...

Page 29: ...IN Mount FF SYA Series light curtains so that any entry into protected area must interrupt sensing field of the safety light curtain or activate other safeguarding devices Install mechanical guards or additional FF SYA light curtains to prevent operating personnel from reaching around under or over the sensing field Failure to comply with these instructions could result in death or serious injury ...

Page 30: ...beam systems for point of operation applications Failure to comply with these instructions will result in death or serious injury Mechanical guarding Mechanical guarding Mechanical guarding Operator enters danger zone under the light curtain Operator enters danger zone above the light curtain FSYA1 Mechanical guarding Mechanical guarding Mechanical guarding Operator is undetected between the light...

Page 31: ...terference or cross talk Reception of two infrared emissions will maintain the light curtain in a lockout condition To go back to normal operation switch off and on the light curtain power Two emitter receiver units may be mounted together to obtain a greater protected height see Figure 3 14 The units may be mounted with the overlapping housings to maintain the resolution throughout the protected ...

Page 32: ...nd emitter and when the cross talk detection indicator flickers to warn the installer Figure 3 15 Side by side installation of two light curtains Emitter 1 Receiver 1 Emitter 2 Receiver 2 or Emitter 1 Receiver 1 Emitter 2 Receiver 2 Possible opaque screen Eliminating mutual interferences by reversing systems emission orientation Eliminating mutual interferences by using an opaque screen or by adju...

Page 33: ...comply with these instructions will result in death or serious injury IMPROPER INSTALLATION FOR POINT OF OPERATION To prevent operating personnel from access to danger zone install hard guard or right angle mounting if distance between danger zone and closest light beam is greater than 70 millimetres 2 8 in Failure to comply with these instructions could result in death or serious injury For point...

Page 34: ...ground FF SYA Series light curtain housing by connecting earth ground through the connector Failure to comply with these instructions could result in death or serious injury To mount one complete light curtain system use two pairs of brackets one for the emitter and one for the receiver The emitter and receiver may require different types of mounting brackets based on application requirements OPER...

Page 35: ...T CURTAIN MOUNTING HARDWARE DAMAGE Carefully install mounting hardware especially washers to ensure correct orientation and installation Use the provided M4 Rip lock washers to install brackets on the light curtain only Never use fan type lockwashers The torque strength of the provided HM4 nuts must be between 1 5 Nm and 2 5 Nm Use the provided M6 Rip lock washers to install brackets on the machin...

Page 36: ...f straight brackets 2 pairs of right angle brackets and mounting hardware Two pairs are required for one light curtain system one for the emitter and one for the receiver See T slot Mounting System section for assembly When additional bracket kits are needed please order FF SYZ001001 Figure 3 22 Straight Bracket Dimensions in mm in 24 0 94 40 1 57 12 5 0 49 ø4 5 0 18 ø 4 0 16 2 5 0 10 42 1 65 20 0...

Page 37: ...l alignment of the emitter and the receiver A kit of FF SYZ003001 adjustable mounting brackets includes two pieces Two pairs are required for one light curtain system one pair for the emitter and one pair for the receiver Figure 3 25 Adjustable Bracket Dimensions in mm in 12 5 0 49 2 5 0 09 7 0 27 5 2 0 20 14 5 0 57 R 11 5 0 45 27 5 1 08 30 1 1 18 24 5 0 96 2 5 0 09 30 1 18 ø21 0 82 19 5 0 76 3 0 ...

Page 38: ...ction of a U shape using two plain mirrors and one FF SYA Light Curtain However each mirror or mirror post reduces the scanning range by between 10 and 30 The protected height of the light curtain determines which mirrors or mirror posts are compatible with Refer to the following chapters to choose the correct type and size of mirror or mirror post for your application with your FF SYA light curta...

Page 39: ...0 Series One mirror reduces the scanning distance by 10 The plain mirrors include all mounting hardware necessary for installation The mounting brackets allow rotation of the mirrors to the desired angle Figure 3 27 FF SBSMIR Plain Mirror Mounting Dimensions 66 2 6 70 2 75 35 1 37 15 0 59 25 to 40 0 98 to 1 57 9 0 35 L U ø 7 0 27 110 4 33 84 3 30 88 3 46 123 4 84 164 6 46 FSYA48 ...

Page 40: ...rtain Nominal scanning range maximum Scanning range Loss per mirror 10 1 mirror 2 mirrors FF SYA14 0 m to 6 m 0 ft to 20 ft 0 m to 5 4 m 0 ft to 17 8 ft 0 m to 4 8 m 0 ft to 16 ft FF SYA30 FF SYA60 0 6 m to 20 m 2 ft to 65 6 ft 0 m to 18 m 0 ft to 59 ft 0 m to 16 2 m 0 ft to 53 1 ft 3 10 2 FF SLC MIR Series Plain Mirrors The FF SLC MIR Series plain mirrors can be used together with the FF SYA14 FF...

Page 41: ...F SLC09MIR FF SYA 096 1060 41 73 5 8 12 79 FF SLC11MIR FF SYA 112 1230 48 42 6 3 13 89 FF SLC13MIR FF SYA 128 1400 55 12 7 8 17 20 FF SLC16MIR FF SYA 144 FF SYA 160 1750 68 89 12 26 45 FF SLC18MIR FF SYA 176 1920 75 58 14 30 86 Scanning range using plain mirrors FF SLC MIR Series FF SYA Series Nominal scanning range maximum Scanning range Loss per mirror 30 1 mirror 2 mirrors FF SYA14 0 m to 6 m 0...

Page 42: ...post on the ground Figure 3 29 Dimensions of FF SYZPF Fixed Post for FF SYA Light curtains in mm in 1301 51 25 175 6 89 175 6 89 15 0 59 30 2 1 18 30 2 1 18 14 6 0 57 14 6 0 57 132 5 20 132 5 20 Ø R 6 5 0 26 R 6 5 0 26 R 6 5 0 26 66 2 60 64 2 52 64 2 52 90 3 55 19 0 75 175 6 89 64 2 52 R 103 4 04 ø M10 0 39 12 0 47 64 2 52 181 7 13 Size of fixed post FF SYZPF Part Listings Suitable FF SYA light cu...

Page 43: ...nning distance are available The mounting hardware necessary for the installation of the post on the ground is not included at delivery Figure 3 30 Dimensions Plain mirror mm in 205 8 08 177 6 97 100 3 94 130 5 12 33 1 32 15 0 59 69 2 72 181 7 13 1300 51 22 20 0 78 26 1 02 10 0 39 126 4 96 1168 46 01 74 2 9 120 4 72 ø7 0 28 1208 47 16 ø 12 0 47 R 6 5 0 26 R 6 5 0 26 R 6 5 0 26 175 6 89 64 2 52 66 ...

Page 44: ...nge Loss per mirror 10 1 mirror post 2 mirror posts FF SYA14 0 m to 6 m 0 ft to 20 ft 0 m to 5 4 m 0 ft to 17 8 ft 0 m to 4 8 m 0 ft to16 ft FF SYA30 FF SYA60 0 6 m to 20 m 2 ft to 65 6 ft 0 m to 18 m 0 ft to 59 ft 0 m to 16 2 m 0 ft to 53 1 ft Scanning range using fixed post with plain mirror FF SYZPFM11 FF SYA light curtain Nominal scanning Range maximum Scanning range Loss per mirror 25 1 mirro...

Page 45: ...0 or 25 reduction of the scanning distance are available The mounting hardware necessary for the installation of the post on the ground is not included at delivery Figure 3 31 Dimensions mm in B C D A 205 8 08 1300 51 22 181 7 13 15 0 59 177 6 97 122 4 81 100 3 94 69 2 72 28 1 1 33 1 3 120 4 72 120 4 72 132 5 2 Individual mirror 16 0 63 74 2 9 15 0 59 150 5 91 6 0 24 ø 7 0 28 120 4 73 106 2 9 ø 12...

Page 46: ... with individual mirrors FF SYZPF0 FF SYA234 Multibeam systems Nominal scanning Range maximum Scanning distance Loss per mirror 10 1 mirror post 2 mirror post FF SYA02500 FF SYA03400 FF SYA04300 0 5 m to 80 m 1 64 ft to 262 ft 0 m to 72 m 0 ft to 237 ft 0 m to 65 m 0 ft to 214 ft 2 for 2 mirrors 3 for 3 mirrors 4 for 4 mirrors Scanning range using fixed posts with individual mirrors FF SYZPF1 FF S...

Page 47: ...rs A flat head screwdriver A regular crimping tool The crimping tool can also be ordered at Honeywell under the reference FF SBZCRIMP Additional crimping contacts may be ordered under the reference FF SBZ172115 100 pieces Cross sectional area of the cables minimum 0 5 mm AWG 21 maximum 1 5 mm AWG 16 stranded wire Packing Gland and recommended cable diameters to guarantee the IP 65 NEMA 4 13 sealin...

Page 48: ... 2 7 1 6 4 2 5 3 Face view of the emitter receptacle 7 8 in 16 UNS 2 A thread Face view of the receiver receptacle 1 in 16 UN 2 A thread 4 4 Terminal strip wiring for the FF SYAGGGGG GGGGG GGGGG GGGGGT2 light curtains The FF SYAqqqqqT2 light curtain models are equipped with terminal strips Both emitter and receiver include the same PG13 cable glands on delivery The FF SYA emitters and receivers ar...

Page 49: ...consumption W FF SYA14 Emitter 5 5 6 6 6 7 7 7 7 7 Receiver 3 5 4 4 4 5 5 5 5 5 7 7 7 FF SYA30 Emitter 4 4 5 5 5 6 6 6 6 6 Receiver 3 5 3 5 4 4 4 4 4 5 4 5 4 5 4 5 FF SYA60 Emitter 4 4 5 5 5 6 6 6 6 6 Receiver 3 5 3 5 3 5 4 4 4 4 4 5 4 5 4 5 Multibeam System for Access Detection Power consumption W FF SYA02500 FF SYA03400 FF SYA04300 Emitter 5 Receiver 5 EXTERNAL FUSES The light curtain supply inp...

Page 50: ...FF SYAGGGGG GGGGG GGGGG GGGGGT2 1 2 4 5 Screws this side Terminal strip Emitter Top view 1 dc power supply 2 dc power supply 3 not existing 4 Test input voltage presence 5 Test input voltage presence 6 not existing earth Figure 4 6 Receiver pin out incl Minichange plugs colour code 1 5 A max fuse dc dc FF SYA receiver 1 2 4 3 OSSD2 OSSD1 5 K3 K2 1 K2 FSD K3 K1 1 K1 FSD internal fuse 1 A fuse 6 1 3...

Page 51: ...cidentally closed the remaining output would no longer be able to close Similarly a possible internal or external short circuit of one of the two outputs will immediately bring about the opening of the other output An internal or external short circuit between the two outputs will also lead to the opening of the light curtain outputs It is therefore important to use the two outputs to prevent oper...

Page 52: ... by the equipment 2 Normally Open outputs means that the equipment may be connected to two external relays with guided contacts K1 and K2 usually called Final Switching Devices FSDs These FSDs must be regularly controlled It takes 160 ms for the light curtain to restart after each beam release IMPROPER EXTERNAL SAFETY RELAYS PERFORMANCE Use three independent stop circuit safety relays K1 K2 and K3...

Page 53: ...nnected between terminals 4 6 and between terminals 5 6 Failure to comply with these instructions could result in death or serious injury 4 7 Test Contact emitter terminals 4 and 5 Features Test input Type Voltage presence Normally Closed contact External contact resistance 20 Ω max Protections Galvanic insulation 2000 Vdc short circuits overloads Test contact may be used for additional external r...

Page 54: ...ided contact relays IMPROPER INSTALLATION OF FF SYA SERIES LIGHT CURTAIN Use the recommended wiring diagrams to ensure external relay monitoring by the interface Failure to comply with these instructions could result in death or serious injury IMPROPER SYSTEM PERFORMANCE Ensure independent stop circuit safety relays have mechanically linked contacts such as GE CR120 BP Machine Tool Relay or Teleme...

Page 55: ...pacitance per unit length The cycle start push button is the normal push button used to start the machine cycle and not an additional button for the operator The cross monitoring of the FF SYA static outputs is based upon a self checking principle which detects the output short circuit and the short circuit between the outputs cross fault detection The FF SRS59392 interface control module is prima...

Page 56: ...e K1 K2 K3 internal fuse internal fuse 1 A Fuse 1 5A max Fuse 6 1 31 Vdc varistors NO P B cycle start push button Normally open contact use pin 3 for the FF SYAGGGGGQ2E emitter and pin 7 for the FF SYAGGGGGQ2R receiver IMPROPER CONNECTION OF LOAD For safety reasons the loads must be connected between terminals 4 6 and between terminals 5 6 Failure to comply with these instructions could result in ...

Page 57: ...his will be detected by the units as a short circuit between the outputs Use in this case two FF SRS59392 as shown below Figure 4 12 Connection of two safety light curtains using two FF SRS59392 safety control modules FF SYA emitter 1 2 FF SYA receiver 2 4 FF SRS59392 relay module K1 K2 Signalling contact NO P B 5 X2 X1 X3 OSSD2 OSSD1 3 S22 S12 internal fuse A1 A2 31 23 13 32 24 14 Y2 S34 Y1 S33 i...

Page 58: ...dc 1 A Fuse 1 A Fuse 1 5 A max Fuse FF SYA receiver B 1 2 FF SYA emitter B 1 2 4 3 4 5 OSSD2 OSSD1 5 internal fuse internal fuse K3 K1 K2 NO P B K1 K2 K3 1 K3 K4 K5 K1 K2 K4 K3 Fuse 6 6 1 31 Vdc varistors NO P B Cycle start push button Normally open contact use pin 3 for the FF SYAGGGGGQ2E emitter and pin 7 for the FF SYAGGGGGQ2R receiver IMPROPER CONNECTION OF LOAD For safety reasons the loads mu...

Page 59: ... or FF SYA30 units or the hand for the FF SYA60 units or the FF SYA234 multibeam systems through the sensing field to ensure the light curtain will detect it see Figure 5 1 The sensing function of the light curtain shall be actuated by moving the relevant test rod at a maximum speed of 2 5 m s for the FF SYA14 and the FF SYA30 or by moving the hand at a maximum speed of 1 6 m s for the FF SYA60 an...

Page 60: ...ty outputs of receiver are not supplied with power Emitter and or receiver units need to be cleaned Emitter and or receiver units need to be aligned Emission power is too low Connect terminal 3 of receiver to 24 Vdc Clean emitter lens receiver lens and mirrors see Chapter Cleaning Align emitter receiver and mirrors Adjust the emission power of the emitter see Chapter Installation Mutual Interferen...

Page 61: ...ow signal strength LED permanently off Are the emitter and receiver units properly aligned and are front windows clean NO Make correct alignment and clean front windows On the emitter unit does the status of the 3 yellow scanning range LEDs conform to the used scanning range NO Change the position of the emitter selector switch and make sure the emission power conforms to the used scanning range O...

Page 62: ...xposure to dirt dust grease and oil are unavoidable in these harsh environments Periodically clean the emitter receiver units and mirrors This section provides specific step by step instructions on the proper cleaning techniques for the FF SYA Series emitters receivers and mirrors 5 4 1 Using a Dry Cloth Clean dust or loose dry dirt from the emitter and receiver units using a soft clean non abrasi...

Page 63: ...n water and gently wipe off any excess soap 5 Dry the emitter and receiver with a soft dry non abrasive cloth Ensure there is no moisture left on the emitter and receiver units before power is applied 6 Connect power to the machine and light curtain 7 Perform the operational test to ensure proper functional readiness 5 4 3 Cleaning the Mirrors MIRROR DAMAGE Use soft clean non abrasive cloth to cle...

Page 64: ...not included T Terminal strips PG 13 cable glands included Model 032 048 064 080 096 112 128 144 160 176 PH FF SYA14 334 494 654 814 974 1134 1294 1454 1614 1774 FF SYA30 350 510 670 830 990 1150 1310 1470 1630 1790 FF SYA60 390 550 710 870 1030 1190 1350 1510 1670 1830 PH Protection Height in mm 100 mm 3 9 in NA Not Available Resolution 14 30 60 14 mm 0 6 in fingers detection 30 mm 1 2 in hands d...

Page 65: ...ately when using the FF SYAGGGGGQ2 light curtains Male face view 1 WHITE 2 RED 3 GREEN 4 ORANGE 5 BLACK Colour code FF 41322 for FF SYAGGGGGQ2E emitters 5 pole female straight Brad Harrison Mini Change plug 20 ft 6 10 m cable length Order one plug for the emitter To be ordered separately when using the FF SYAGGGGGQ2 light curtains Male face View 1 WHITE BLACK 2 BLACK 3 WHITE 4 RED 5 ORANGE 6 BLUE ...

Page 66: ...4 One deflection mirror for use with the 144 model light curtain FF SBSMIR16 One deflection mirror for use with the 160 model light curtain 6 2 6 Mirrors FF SLC MIR Series 30 reduction on scanning range Part Listings Description FF SLC02MIR One deflection mirror for use with the 032 model light curtain FF SLC04MIR One deflection mirror for use with the 048 model light curtain FF SLC06MIR One defle...

Page 67: ...11 Floorstanding post with 1 plain mirror 25 of loss Suitable for Light curtain models FF SYA 032 FF SYA 048 FF SYA 080 FF SYA 096 Multibeam models FF SYA02500 FF SYA03400 FF SYA04300 6 2 9 FF SYZPF Fixed Post with Individual Mirrors 10 or 25 reduction of scanning range Part Listings Description FF SYZPF02 FF SYZPF12 Floorstanding post with 2 individual mirrors for use with the FF SYA02500 multibe...

Page 68: ... the suitability of the product in the application Specifications may change without notice The information we supply is believed to be accurate and reliable as of this printing However we assume no responsibility for its use 6 4 Sales and Service Honeywell Sensing Control serves its customers through a world wide network of sales offices and distributors For application assistance current specifi...

Page 69: ...107031 33 EN FR26 GLO 1101 Printed in France 65 7 EC Declaration of Conformity ...

Page 70: ...unting accessory set 32 mounting brackets 31 33 Mounting brackets assembly 32 Mutual Interferences 21 N nominal scanning range 21 O object sensitivity 8 operation indicators 13 operational test 58 optical alignment 26 P permanent self check 49 plain mirrors 36 plain mirrors 37 point of operation guarding 6 15 30 point of operation protection 5 power supply 47 proper cleaning techniques 61 Protecti...

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