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Chapter 2.

NAMES AND FUNCTIONS OF PARTS

2 - 1

Structure

The

DCP552

consists of a main unit, console, case, and terminal base.

2-1

Console
Provides 7-segment displays, LEDs, operation keys,
and a loader interface unit.

Terminal base
Provides terminals to connect a power supply,
input, output, event output, external switch input,
and auxiliary output (optional) , etc.

Case

Main unit
Console and electric circuit board, etc.

Terminal cover
Covers power supply and
prevents electric shock.

FUNC

AT

SETUP

ENTER

A/M

PID

PARA

CLR

CARD

LOAD

SAVE

LOADER

CYC

OUT

DEV

PV

SP
TM

SYN

RUN
HLD
MAN
PRG

AT

BAT
EG1
EG2

PROG RUN/HOLD DISP

RESET

PROG

SEG

PROFILE

MESSAGE

MESSAGE

ADV

Lock screw
Secures case to main unit.

Key cover
Prevents operation errors.

Memory card slot
A memory card is inserted into this slot.

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Summary of Contents for DCP552 Mark II

Page 1: ...EN1I 6187 Issue 5 12 01 DCP552 Mark ΙΙ Digital Control Programmer User s Manual ...

Page 2: ...f you encounter a problem with your unit please review all the configuration data to verify that your selections are consistent with your application i e Inputs Outputs Alarms Limits etc If the problem persists after checking the above parameters you can get technical assistance by calling the following In the U S A 1 800 423 9883 In Europe Your local branch office ...

Page 3: ... After unpacking handle the DCP552 and its accessories taking care to prevent damage or loss of parts If an inconsistency is found or the package contents are not in order immediately contact your dealer Name Model No Q ty Remarks See 1 5 Model Number Configuration on page 1 5 1 Body Mounting bracket 81446044 001 1 pair 2 User s Manual EN1I 61 86 Issue0 10 97 XXXXXX XXXXXXXX XXXXXXXXXXXXXXX User s...

Page 4: ...tailed functions of the DCP552 We strongly urge persons responsible for control design on the DCP552 read this chapter Chapter 6 OPERATION This chapter gives the selections of the basic display program selection operation and other information We strongly urge persons responsible for device design and operation on the DCP552 read this chapter Chapter 7 PARAMETER SETUP This chapter describes the pa...

Page 5: ...2 2 Basic display status 2 2 Display 2 2 Key pad 2 4 Key chord functions 2 6 Loader jack 2 7 2 3 Input Type and Range Number 2 8 Input 2 8 Chapter 3 INSTALLATION AND MOUNTING 3 1 Before Installation 3 1 Mounting position 3 1 Sources of electrical interference and countermeasures 3 2 Dust proof cover 3 2 3 2 Installation 3 3 Panel cutout dimension 3 3 Installation procedures 3 4 Chapter 4 WIRING 4 ...

Page 6: ... Output 4 18 Chapter 5 FUNCTIONS 5 1 Data 5 1 Data types 5 1 5 2 Program Pattern 5 2 Pattern 5 2 Events 5 5 PID group selection 5 16 Selection of output limiter group 5 16 G SOAK Guarantee soak 5 17 PV shift 5 18 Repeat 5 19 PV start 5 20 Cycle 5 21 Pattern link 5 22 Tag 5 23 5 3 Mode 5 24 Mode types 5 24 Mode transitions 5 26 Mode transition operations 5 27 Mode transition restrictions 5 28 5 4 I...

Page 7: ...nd exiting the setting mode 7 2 7 2 Parameter Setting List 7 4 Variable parameter setting 7 5 Detailed information on variable parameters 7 9 Event configuration data settings 7 12 Settings by event type 7 13 PID parameter CH1 setting 7 18 PID parameter CH2 setting 7 21 Setup data setting 7 24 Detailed descriptions of setup data settings 7 31 Constant value control data CH1 setting 7 36 Constant v...

Page 8: ...g setup data 9 4 Procedures for saving variable parameters 9 4 Procedures for saving PID parameters 9 5 Procedures for saving event configuration data 9 5 Procedures for saving all parameters 9 5 9 3 Load Procedures 9 6 Load menu 9 6 Card battery alarm panel 9 7 Procedures for loading individual programs 9 7 Procedures for loading all programs 9 8 Procedures for loading setup data 9 8 Procedures f...

Page 9: ...y 10 8 Chapter 11 SPECIFICATIONS 11 1 Specifications 11 1 Attachment auxiliary devices list 11 7 11 2 External Dimensions 11 8 DCP552 11 8 Soft dust proof cover set optional 11 8 Chapter 12 CALIBRATION Precautions before calibration 12 1 Equipment needed 12 1 12 1 Quick Reference Table for Calibration Items 12 2 12 2 Calibration Procedures 12 7 Enter calibration mode 12 7 Function test 12 8 PV cal...

Page 10: ...e steps in a sequence or indicate corresponding parts in an explanation Controller state after an operation DISP key key Indicate the DCP552 keys These symbols represent keys on the DCP552 s console FUNC PROG key Combinations of symbols like this indicatate that PROG key must be pressed while holding FUNC key down PA01 C21 Indicate the 7 segment display of DCP552 display panel 1 and display panel ...

Page 11: ... potential compensation Multi control output types Selection at setup allows the user to choose from among current proportional output voltage time proportional output and open collector time proportional output Multi communications Selection at setup enables the user to switch between RS 485 and RS 232C on the rear panel terminal base At setup it is also possible to switch the communications port...

Page 12: ...and lower limit Event output 16 points Time event PV SP Deviation MV Code Code with timer Each mode Alarm Segment No code Specific segment Program No code PV change rate O2 sensor error Auxiliary output 1 point 2 points PV SP Deviation MV RS 485 RS 232C communication input output Loader communication input output Memory card Program Parameter Output1 Current proportionality Voltage time proportion...

Page 13: ... of patterns are provided variable parameters event configuration data PID parameters setup data and constant value control data 1 3 Chapter 1 PRODUCT OUTLINE Program number 49 Segment count 8 SP Time Program number 2 Segment count 15 Time Program number 1 Segment count 19 Time Program number 1 Segment count 6 SP Time For CH1 For CH2 For CH2 For CH1 1 2 3 4 5 6 18 19 13 14 15 2 3 4 5 6 7 8 Variabl...

Page 14: ... as a slaved controller to a communications network In this case the user can employ as the master station a personal Computer Chapter 1 PRODUCT OUTLINE PC DCP552 slave station RS 232C RS 232C RS 485 converter RS 485 PC RS 232C DCP552 slave station ST221DE05DCP Smart Terminal dedicated display slave station RS 485 DCP552 master station master station ...

Page 15: ...rbon potential Additional processing Option E 2 1 0 0 1 2 00 DCP552 Contents Digital programmable controller dual loop control Mark II 2 channels Not provided Provided Not provided Auxiliary output channel 1 Auxiliary output channel 2 communications Not provided Model number DCP552E2 ...

Page 16: ...output external switch input and auxiliary output optional etc Case Main unit Console and electric circuit board etc Terminal cover Covers power supply and prevents electric shock FUNC AT SETUP ENTER A M PID PARA CLR CARD LOAD SAVE LOADER CYC OUT DEV PV SP TM SYN RUN HLD MAN PRG AT BAT EG1 EG2 PROG RUN HOLD DISP RESET PROG SEG PROFILE MESSAGE MESSAGE ADV Lock screw Secures case to main unit Key co...

Page 17: ... Lights during deviation display otherwise off OUT Lights during output display otherwise off CYC Lights during cycle display otherwise off SP Lights during SP display otherwise off TM Lights during time display otherwise off SYN Lights in CH1 and CH2 sync mode otherwise off Chapter 2 NAMES AND FUNCTIONS OF PARTS Power on Parameter setting status Program setting status Program copy status Memory c...

Page 18: ...g constant value control Indicates the alarm code AL when an alarm occurs in basic display status Segment number display Indicates a selected segment number in basic display status Indicates a set segment number in program setting status Off during constant value control Indicates an alarm code number when an alarm occurs in basic display status Mode display LED RUN HLD Indicates the RUN HOLD FAST...

Page 19: ...arameter key PARA key CLR key CLR key Function key FUNC key Auto tuning key AT key Setup key SETUP key Enter key ENTER key A M PID PARA CLR FUNC AT SETUP ENTER Denotes key term used in this manual FUNC AT SETUP ENTER A M PID PARA CLR CARD LOAD SAVE LOADER CYC OUT DEV PV SP TM SYN RUN HLD MAN PRG AT BAT EG1 EG2 PROG RUN HOLD DISP RESET PROG SEG PROFILE MESSAGE MESSAGE ADV CAUTION Do not use pointed...

Page 20: ...2 5 Chapter 2 NAMES AND FUNCTIONS OF PARTS 0 1 ...

Page 21: ...wn the PROG key in the program run mode in basic status display to perform an ADV advance operation The next segment is displayed when this action is performed in the RUN HOLD FAST or READY FAST modes This ADV operation does not work in the READY mode FUNC Fast key Press the key while holding down the FUNC key in the program run mode in basic status display to perform a FAST operation The system c...

Page 22: ...LR Program delete key Press the CLR key while holding down the FUNC key during registration in the program setting status to delete a setting or return to a default value FUNC ENTER Segment insert remove RAMP selection key Press the ENTER key while holding down the FUNC key to go to the segment insert delete panel during SP and time setting in the program setting status Pressing the ENTER key whil...

Page 23: ... 0 1 0 to 1600 0 1 FS K CA K04 0 0 to 400 0 2 0 to 750 0 1 FS E CRC E08 0 0 to 800 0 3 0 to 1800 0 1 FS J IC J08 0 0 to 800 0 4 0 to 1600 0 1 FS T CC T44 200 0 to 300 0 5 300 to 700 0 1 FS B PR30 6 B18 0 0 to 1800 0 6 0 to 3300 0 1 FS R RR13 R16 0 0 to 1600 0 7 0 to 3100 0 1 FS S PR10 S16 0 0 to 1600 0 8 0 to 3100 0 1 FS W WRe5 26 W23 0 0 to 2300 0 9 0 to 4200 0 1 FS W WRe5 26 W14 0 0 to 1400 0 10...

Page 24: ...rate the PV lower limit alarm Chapter 2 NAMES AND FUNCTIONS OF PARTS mV Input type Symbol Code Accuracy under standard conditions 0 1 FS Input range FS Range No mA C01 4 to 20mA 48 Programmable range 19999 to 20000 Decimal point position is variable 0 1 FS Linear Linear Z51 2 4 to 20mA 52 0 1 FS M01 0 to 10mV 49 0 1 FS L02 10 to 10mV 50 0 1 FS 0 to 100mV 51 0 1 FS mA C01 4 to 20mA 128 0 1 FS Linea...

Page 25: ...the power supply when you are installing or removing the controller Failure to heed this warning may lead to electric shock Do not disassemble the controller as this could lead to electric shock or malfunction CAUTION Be sure to follow the operating requirements regarding temperature humidity voltage vibration shock mounting direction atmosphere etc as stated in the specifications of the controlle...

Page 26: ...e of noise cannot be removed take the following measures Use a CR filter to suppress fast rising noise Recommended CR filter No 81446365 001 Use a varistor to suppress high amplitude interference Recommended varistors No 81446366 001 for 110 to 120V 81446367 001 for 200 to 240V Handling Precautions Varistors must be handled carefully as they become defective if they are short circuited Dust proof ...

Page 27: ... Handling Precautions Install the DCP552 in a location where the lower panel is not exposed to temperatures that exceed the operating temperature range 0 to 50 C Make sure that the temperatures above and below the controller meet specified requirements 3 3 Chapter 3 INSTALLATION AND MOUNTING 200 or more 450 or more 138 1 0 138 1 0 Unit mm ...

Page 28: ...ecured and there is no looseness turn the screws only one full turn Over tightening the screws of the brackets can deform or damage the case The rear of the instrument must not be more than 10 above or below the horizontal plane Chapter 3 INSTALLATION AND MOUNTING Mounting 2 Mounting 1 Mounting bracket Mounting bracket Not more than 10û above horizontal plane at rear Not more than 10û below horizo...

Page 29: ...rument as relay terminals for other equipment Failure to heed this caution may lead to electric shock fire or equipment breakdown Attaching the terminal covers after completing the controller connections is highly recommended Failure to heed this caution may lead to fire or malfunction Terminal covers are supplied with the controller Use induced lighting surge preventive device Non if there is a r...

Page 30: ...or connector When connecting a thermocouple input of the DCP552 to another instrument make sure the instrument s input impedance totals at least 1MΩ If less than 1MΩ the DCP552 may not be able to detect sensor disconnection Cautions when using data input devices in combination Input of the DCP552 input or output connected in parallel for input to an A D converter analog scanner etc may cause dispe...

Page 31: ...other than thermocouple use polyethylene insulated vinyl sheathed cable for JCS 364 shielded instruments or equivalent general name twisted shielded cable for instrument use The following cables are recommended A shielded multicore microphone cord MVVS may be used if electromagnetic induction is comparatively low Fujikura Cable Co 2 wire IPEV S 0 9mm2 1P 3 wire ITEV S 0 9mm2 1T Hitachi Cable Co 2 ...

Page 32: ...bject to noticeable vibration or impact be sure to use round crimp style solderless wire connectors to prevent lines from becoming disconnected from the terminals Be careful not to allow any of the crimp style solderless wire connectors to touch adjacent terminals or connectors The terminal screws shall be tightened to 0 78 to 0 98 N m torque 7 4 6 6 or less 3 7 7 3 or less Unit mm Chapter 4 WIRIN...

Page 33: ...7 18 19 4 5 16 17 3 15 1 2 13 14 12 26 25 30 29 34 33 38 37 41 COM1 COM2 5 6 7 8 1 2 3 4 5 1 6 2 7 3 8 4 11 9 12 10 16 14 15 13 DO COM1 DO COM2 LOAD LOAD FG AUX2 AUX1 OUT2 OUT1 12 10 16 A B C 14 15 13 11 9 mV V RTD T C mA A B C mV V RTD T C O2 mA SDA SDB SD RDA RDB RD SG SG RS 485 RS 232C DI DI DO DO OUT AUX COMM OPTION PV CH1 PV CH2 MADE IN JAPAN 40733000100 AC100 240V 50 60Hz 25VA MAX Chapter 4 ...

Page 34: ...her or insert them in the same conduit or duct Grounding If grounding the shield wire or other lines proves difficult ground them separately to a grounding terminal block Type A ground resistance of maximum 100Ω Conductor Annealed copper wire min 2mm2 AWG14 Max Length 20m Handling Precautions To ground the DCP552 connect the FG terminal terminal 52 or 53 to a single ground point without jumpering ...

Page 35: ...type of sensor being used PV input CH2 connection PV input CH2 is a multi input type input for sensors Connect as shown below according to the type of sensor being used 4 7 Chapter 4 WIRING CAUTION Current applied to current input terminals 55 56 and 58 59 must meet the specified range Failure to heed this caution may lead to fire or equipment breakdown ...

Page 36: ...4 8 Handling Precautions Be careful to connect the input polarities correctly Use shielded cable to connect the input Chapter 4 WIRING ...

Page 37: ...al 43 on the DCP552 Doing so causes the open collector outputs to malfunction There is no short circuit preventing circuit inside When connecting a semiconductor load such as a programmable controller sequencer select a module in which the current directions match Use one made inoperative by the leakage current produced when the digital outputs are shut off 4 9 43 Load 44 4 to 20mA DC Load resista...

Page 38: ...H1 connection Auxiliary output CH2 connection 9 Chapter 4 WIRING WARNING Be sure to turn off the power supply when you connect the controller Failure to do so may lead to electric shock or fire 50 51 4 to 20mA DC Load resistance less than 6009 Receiver CH2 ...

Page 39: ...dule in which the current directions match Use one made inoperative by the leakage current produced when the digital outputs are shut off 4 11 5 6 7 8 17 18 19 20 9 EV1 EV2 EV3 EV4 EV5 EV6 EV7 EV8 External power supply 12 to 24V DC Max load current Max common current Leakage current when OFF External power supply 12 to 24V DC Max load current Max common current Leakage current when OFF 10 11 22 23...

Page 40: ... voltage contacts use one that maintains a potential of no more than 2V across the contacts when actuated and a leakage current of no more than 0 1mA when shut off The digital inputs remote switch inputs of all SDC40 and SDC10 series units can be connected in parallel If connecting them in parallel to another instrument carefully check the requirements of the other instrument before proceeding Do ...

Page 41: ...terminating resistances a total of four when connecting a 5 wire system to the ends of the communications lines Use 1 2W or greater terminating resistances of 150Ω 5 If connecting three lines short circuit terminals 60 62 and 61 63 Do not short circuit the RDA to RDB and SDA to SDB terminals Doing so may cause the DCP552 to malfunction 4 13 60 SDB 61 62 63 64 RDA RDB SG SDA Chapter 4 WIRING ...

Page 42: ... one location not at both ends SDA SDB RDA RDB SG FG SDA Shield SDB RDA RDB SG Shield Shield Master station Terminating resistor Terminating resistor Terminating resistor Terminating resistor Slave station side DCP552 SDA SDB RDA RDB SG RDA RDB SDA SDB SG FG Slave station side DCP552 Slave station side DCP552 60 61 62 63 64 60 61 62 63 64 60 61 62 63 64 FG FG Chapter 4 WIRING ...

Page 43: ...en only three RS 485 terminals are provided the areas designated with an asterisk are connected internally SDA SDB RDA RDB SG SDA Shield SDB RDA RDB SG Shield Shield Master station Terminating resistor Terminating resistor Slave station side DCP552 SDA SDB RDA RDB SG RDA RDB SDA SDB SG FG Slave station side DCP552 Slave station side DCP552 60 61 62 63 64 FG 60 61 62 63 64 FG 60 61 62 63 64 FG Chap...

Page 44: ...RS 232C interface on the master station which may not output data if not short circuited as shown above NOTE RS 232C connector signals 9 pins Example IBM and compatibles SD 61 63 64 RD SG 1 2 3 4 5 6 7 8 DCD RxD TxD DTR GND DSR RTS CTS Host computer master station Example of connection using Chapter 4 WIRING Pin No 1 2 DCD RxD Name 3 TxD 4 DTR 5 GND 6 DSR 7 RTS 8 CTS Signal direction Host Instrume...

Page 45: ... 1 2W or greater terminating resistances of 150Ω 5 at each end of the communications lines The DCP552 operates as a master station when connected to an ST221 during communications Chapter 4 WIRING 60 61 62 63 64 SG 3 4 1 2 5 ST221DE05DCP SDA SDB RDA RDB ...

Page 46: ...ed by dashed lines are not isolated Handling Precautions The loader jack is not isolated from internal digital circuits When not in use always replace the cap PV input CH1 PV input CH2 Digital circuit Control output CH1 Auxiliary output CH1 Loader communication External switch input Auxiliary output CH2 Communication Event output Control output CH2 Memory card input Chapter 4 WIRING ...

Page 47: ...up and output limiter group control parameters PID parameter data CH2 PID group and output limiter group control parameters Basic data only changeable in the READY mode Constant value control data CH1 Constant value control SP PID and other data Constant value control SP PID and other data SP and time SP and θ or SP and SP data Data for event 1 to 16 Data for PID group number used for control and ...

Page 48: ...e axis in the current segment which is a straight line connecting the start point the SP set value in the previous segment and the end point the SP set value in the current segment Segments are classified as follows Rising RAMP or rising slope Previous segment SP setting current segment SP setting Falling RAMP or descending slope Previous segment SP setting current segment SP setting SOAK soaking ...

Page 49: ...lower SP limiter range SP setting 1 to 10000 SPU The start point is the SP set value in the previous segment SP is a value resulting from adding a multiple of the external switch input count to the SP set value when the SP in the previous segment is the start point The segment ends when this SP reaches the SP setting in the current segment and the current segment SP is more than the previous segme...

Page 50: ...2 0 SPU hour 1 SPU min 2 SPU sec Select SP setting and SP setting decimal position using setup data setting C65 0 XXXXX 1 XXXX X 2 XXX XX 3 XX XXX 4 X XXXX External switch for pulse input requires 1 RAMP E using a setup data setting between C71 to C74 The pulse input interval time can be checked by setting event type 93 in the event Event type 93 is RAMP E time monitored during a period of 0 0 to ...

Page 51: ... and constant value control Time events The On Time or both the On and Off Time can be set by event number and segment Output on off duration are as shown below NOTE The On Time is indicated by the length of the line from the start of the segment until the upturned arrow The Off Time is indicated by the length of the line from the start of the segment until the downturned arrow When the On Time is...

Page 52: ...ing set or set to more than 0 the output goes on when the On Time becomes 0 If the output was on at the end of the previous segment it stays on and does not go off momentarily between the two segments See segments 5 and 6 in the figure The G SOAK Time is not included in the On and Off Time See segment 7 Nor is the Wait Time included for a G SOAK that occupies an entire segment Chapter 5 FUNCTIONS ...

Page 53: ... the end of a segment or as the end state of the final segment See segment 10 in the figure Note however that an On Time or Off Time setting at the end of a RAMP T segment is either valid or invalid depending on the computational error Chapter 5 FUNCTIONS On time Off time Output ON Output OFF 8 G SOAK wait Start of segment 8 The output goes on at the start of segment 8 when on is set to 0 Segment ...

Page 54: ...H indicates the hysteresis value Outputs in READY mode are OFF But normal PV1 upper and lower limit operation and normal PV2 upper and lower limit operation events run also in the READY mode Event standby Standby events operate as described below If the event is in the gray area shown in the figure during a change from READY to RUN mode or when the power is restored after an outage the event opera...

Page 55: ...ent number 1 Other functions Normal PV1 upper and lower limit operation event and normal PV2 upper and lower limit operation events operate in the READY mode Chapter 5 FUNCTIONS PV upper limit Normal PV1 upper limit operation Normal PV2 upper limit operation H EV PV PV lower limit Normal PV1 lower limit operation Normal PV2 lower limit operation H EV PV Deviation upper limit Deviation upper limit ...

Page 56: ...5 10 Chapter 5 FUNCTIONS SP upper limit H EV SP SP lower limit H EV SP MV upper limit H EV MV MV lower limit H EV MV ...

Page 57: ...ent on delay Chapter 5 FUNCTIONS Set event value is more than 0 using upper limit event Sampling cycle PV deviation rate upper limit event operation OFF ON up alarm OFF PV deviation rate lower limit event operation ON OFF ON 2 3 4 Sampling 1 Time Set event value Set event value Set event value PV Set event value is less than 0 using lower limit event Sampling cycle ON down alarm OFF ON OFF ON Time...

Page 58: ...ntil the program reaches a segment with a new setting Note however that unless a setting is made in the first segment the program will assume that a set value of 0 is set in the first segment Chapter 5 FUNCTIONS Segment Set value Code value 1 in event 3 Code value 2 in event 4 Code value 4 in event 5 Output code 1 2 5 4 3 Not set 3 Not set 6 0 OFF ON ON OFF OFF OFF ON ON ON OFF OFF OFF OFF ON OFF ...

Page 59: ... time event Chapter 5 FUNCTIONS Segment Set value Code value 1 in event 3 Code value 2 in event 4 Code value 4 in event 5 Output code 1 2 5 4 3 Not set 5 3 Not set 6 0 OFF ON ON OFF OFF OFF OFF OFF OFF ON OFF 0 OFF OFF OFF 0 0 0 5 1 3 OFF OFF OFF 0 0 0 0 3 0 OFF OFF OFF 0 0 0 Set time Not set 0 00 0 10 Not set 0 30 0 00 Time 0 10 0 30 OFF OFF OFF ON ON OFF OFF OFF ON 3 2 6 4 Example Setting a time...

Page 60: ... event type and the number of output points 1 to 8 is set in auxiliary setting 1 A selection a program designed for a specific operation or a coded segment number is output A low order bit code corresponding to the set number of output points is output An event on delay can be combined with the code event Note however that when there are several channel code events the delay has to be entered for ...

Page 61: ...alarm O2 sensor failure Battery voltage drop The event goes on when the specified instrument state is reached and is off at other times Alarm Alarms are of two types PV range alarm group alarm code number 01 to 04 and instrument alarm group alarm code number 91 to 99 and battery voltage drop When the event type is all alarm the event goes on if one alarm occurs When the event type is a PV range al...

Page 62: ...e PID constants that are used according to SP values are automatically selected to calculate control output The PID group number for each segment specifies A Seven PID groups from PID A1 to PID A7 can be used Selection of ouput limiter group Separate output limiter groups can be set in CH1 and CH2 programs Output limiter group number can be set for each segment to control the lower limit OL and up...

Page 63: ... halted G SOAK can be cleared with an external switch input The following types of clearing conditions can be selected using setup data setting C71 to C74 1 G SOAK is cleared when an external switch contact is set to on or when PV meets the G SOAK clearing conditions 2 G SOAK is cleared when an external switch contact is set to on and PV meets the G SOAK clearing conditions G SOAK at start of segm...

Page 64: ...ute value continues beyond the G SOAK time and becomes narrower than G SOAK width A G SOAK wait state continues until these conditions are met which is announced by the flashing of the linear LED at the left and the center of the profile display The operating condition is the same as HOLD at the continued time PV shift Separate PV shift settings can be made in CH1 and CH2 programs A PV correction ...

Page 65: ...PV start setting has been made Handling Precautions When repeat operations involve multiple segments and the destination segment settings overlap nest or intersect the repeat operation will become an abnormal eternal loop Do not make such settings When the current segment does not contain a set value or the value is 0 executed values for program items for example set PV event values or set PID gro...

Page 66: ...m the beginning of segment 1 When a PV start has been implemented the event operating point and the time event time are automatically corrected This is described in the figure shown below When PV is at 1 in the figure a rising PV start or a bi directional PV start starts from B and a falling PV start starts from C When PV is at 2 in the figure a falling PV start or a bi directional PV start starts...

Page 67: ...the total operation count is n 1 During cycle operation the operation at the last point in the final segment is not performed and executed values of program items sequels to settings in the previous segment for example PV event value pid group number that continue from a previous segment are cleared before program restart When the SP start point and end point are not equal SP changes in a step lik...

Page 68: ...tings in the previous segment that continue from a previous segment are cleared before program restart When a PV start has been programmed in a pattern at the destination link the PV start function operates after the link has been made PID computations are not initialized but continued after a link has been established When the READY mode is invoked at the end of an operation or in a RESET operati...

Page 69: ...hanumerics katakana or symbols that can be entered in a program When segment 1 pattern item is set in a program setting a total of eight characters consisting of PROG plus two characters in the program number and __ two space characters Example Program No 1 PROG01__ Program No 19 PROG19__ Chapter 5 FUNCTIONS ...

Page 70: ... on values set in the segments are turned off Note however that DCP552 state dependent events still run Program numbers between 1 to 49 and set segment numbers can be selected during program operation All setup data some event configuration data and some constant value control data parameters can be changed in the READY mode Memory cards can also be used in the READY mode Chapter 5 FUNCTIONS AUTO ...

Page 71: ... G SOAK guarantee soak settings are ignored During constant value control the FAST mode cannot be invoked END The END mode indicates the state of a program that has run its course When a program stops at the end MV output and events operate during PID control ON OFF control and other types of control During constant value control the END mode cannot be invoked READY FAST The READY FAST mode is a c...

Page 72: ...TE AUTO MANUAL mode changes can be made in the boxes of each mode CH1 and CH2 mode transitions can be performed both synchronously or asynchronously Switching between program operation and constant value control Constant value control data ConSt control mode item in the READY mode is used to switch between these two modes 0 Program operation 1 Constant value control Chapter 5 FUNCTIONS END AUTO EN...

Page 73: ... the constant value control mode FAST The FAST mode is invoked from the RUN HOLD READY and READY FAST modes During constant value control the FAST mode cannot be invoked AUTO Switches from the MANUAL mode to AUTO mode MANUAL Switches from the AUTO mode to MANUAL mode The basic display status shows PV and the output value during this transition Switching from AUTO to MANUAL using external switches ...

Page 74: ...cancel switch SW16 are set to OFF When a write command is used to communicate with 2001 status 1 CH1 and CH2 Mode transitions can be simultaneously performed for either CH1 or CH2 under the following conditions When key operations are performed in asynchronous mode PA04 0 Switch operations performed when either the CH1 operation cancel switch SW15 or the CH2 operation cancel switch SW16 is set to ...

Page 75: ...m setting PV shift item Setting variable parameter PA12 Analog input 2 Cold junction compensation Wiring resistance compensation A D conversion Input range type Square root extraction Equalizer approximation by linearization table Upper and lower limit alarm Temperature unit range Upper and lower limit value scaling Bias PV2 Digital filter PV shift Setting setup data C11 For resistance temperature...

Page 76: ...d voltage Setting setup data C04 to C06 For thermocouple and resistance temperature detector Setting setup data C02 C03 Setting setup data C30 Variable parameters PA51 to PA70 Setting variable parameter PA13 Setting program setting PV shift item Setting variable parameter PA12 PV1 Analog input 2 mV range A D conversion Upper and lower limit alarm Digital filter Bias Setting setup data C30 Variable...

Page 77: ... is set to 142 to assign an O2 sensor error event Operation Two methods are used to perform an O2 sensor check In one method the external switch which has been assigned the O2 sensor check function goes from OFF to ON This is called a constant check The other method the external switch is turned on each 24 hour period This is called an automatic check The impedance is checked when PV1 is 800 C or ...

Page 78: ...meter PA14 Upper and lower output limiter Setting PID parameter oL oH for CH1 ON OFF control computation Setting variable parameter PA16 PID parameter oL oH for CH1 During ON OFF control AT computation Setting variable parameter PA08 PA09 PA10 AT executed Manipulated variable during overrange Setting setup data C33 C34 During overrange Manipulated variable in READY mode Setting setup data C32 In R...

Page 79: ...variable parameter PA08 PA09 PA10 Variable parameter PA09 and PA10 are valid when setup data C21 is set to 3 or 5 respectively During AT executing Setting setup data C33 C34 During overrange Setting setup data C32 In READY mode In MANUAL mode Preset MANUAL value Output 1 time proportional output cycle Setting variable parameter PA15 Setup data C93 ON OFF control and AT execution are valid when set...

Page 80: ...r Setting PID parameter oL oH for CH2 ON OFF control computation Setting variable parameter PA26 PID parameter oL oH for CH2 During ON OFF control AT computation Setting variable parameter PA93 PA94 PA95 AT not performed during CH2 O2 sensor input AT executed Manipulated variable during overrange Setting setup data C39 C40 During overrange Manipulated variable in READY mode Setting setup data C38 ...

Page 81: ...3 PA94 PA95 Variable parametesr PA94 and PA95 are valid when setup data C22 is set to 3 or 5 respectively AT not performed during CH2 O2 sensor input During AT executing Setting setup data C39 C40 During overrange Setting setup data C38 In READY mode In MANUAL mode Preset MANUAL value Proportional output cycle during output 2 Setting variable parameter PA25 Setup data C94 not valid during ON OFF c...

Page 82: ...apter 5 FUNCTIONS Auxiliary output 1 type Setting setup data C45 Setting setup data C46 C47 4mA When the auxiliary output type is SP or deviation in the READY mode Auxiliary output 1 Current output 4 to 20mA Upper and lower limit scaling Auxiliary output 2 type Setting setup data C48 Upper and lower limit scaling Setting setup data C49 C50 4mA When the auxiliary output type is SP or deviation in t...

Page 83: ...invoked READY HOLD END and READY FAST modes continue operating YES YES YES NO NO READY RUN HOLD FAST END and READY FAST modes continue operating Check start of general reset Parameters are reset to default values All programs are cleared Program run mode READY mode AUTO mode The program is reset to segment number 1 in program number 1 Segment advancing time 0 NO Program operation and fixed command...

Page 84: ... LEDs and the message panel Use the DISP key or MESSAGE key to cycle through the different displays The mode display LEDs perform the same functions both in the basic display status and during parameter settings and do not change by pressing the DISP or MESSAGE key The displays and their functions are shown in the figure below 0 0 1 1 2 3 1 1 4 5 6 7 6 8 3 Chapter 6 OPERATION ...

Page 85: ... 0 The DISP key is used to cycle through the displays in the following order Display A1 display A2 display A3 display A4 display A5 display A6 display A1 Display A1 Display A2 Display A3 When used in MANUAL mode the number of digits available for output values flashes Chapter 6 OPERATION ...

Page 86: ...lso select Remaining Segment Time or Total Running Time Display A5 When the remaining number of cycles is 0 cycle operation stops Display A6 Select Hours and Minutes Minutes and Seconds or 0 1 Seconds in the time unit setup data In the setup data also select Remaining Segment Time or Total Running Time Chapter 6 OPERATION ...

Page 87: ...r PA03 is set to 1 Cycles through display B1 display B2 display B3 display B4 display B5 display B6 display B1 Display B1 Display B2 Display B3 When used in MANUAL mode the number of digits available for output values flashes Chapter 6 OPERATION ...

Page 88: ... of cycles is 0 cycle operation stops Display B5 Display B6 Select Hours and Minutes Minutes and Seconds or 0 1 Seconds in the time unit setup data In the setup data also select Remaining Segment Time or Total Running Time Chapter 6 OPERATION ...

Page 89: ... display C5 display C6 display C1 Handling Precautions Models with CP computation compensation the CH2 PV values have the following meaning depending on variable parameter PA44 settings When PA44 is set to 0 CP value unit or PO2 values unit 10 20 atm When PA44 is set to 1 millivolt voltage value unit mV When PA44 is set to 2 O2 sensor impedance value unit kΩ 01 2 3 4 3 56 6 Chapter 6 OPERATION Dis...

Page 90: ...Models with CP computation compensation the CH2 PV values have the following meaning depending on variable parameter PA44 settings When PA44 is set to 0 CP value unit or PO2 values unit 10 20 atm When PA44 is set to 1 millivolt voltage value unit mV When PA44 is set to 2 O2 sensor impedance value unit kΩ 0 1 2 3 4 3 4 2 Chapter 6 OPERATION Display D1 Display D2 Display D3 Display D4 Display D5 Dis...

Page 91: ... is set to 0 The DISP key is used to cycle through the displays in the following order Display E1 display E2 display E3 display E1 Display E1 Display E2 Display E3 In MANUAL mode the number of digits available for output values flash DEV PV PROG SEG PROFILE PV Deviation PV SP PROG SEG PROFILE PV SP ...

Page 92: ...command control mode the display show the information shown in the figures below When only one channel is in the fixed command control mode the displays provide the same information is shown in the program run mode Note however that channel time and remaining cycle count are displayed as Display F1 Display F2 Display F3 When used in MANUAL mode the number of digits available for output values flas...

Page 93: ... selected When a program has been set any of the set segments can be selected The message panel displays the program tag when a program or segment number flashes The 8 character tag display is off when no program has been set Press the RUN key to start RUN mode operation from the displayed segment number when the program or segment number is flashing Handling Precautions Programs cannot be selecte...

Page 94: ...SW9 to 14 are for program selections Selections are made by entering BCD code or binary codes in the setup data C75 When two weights are given for an item the right weight is for binary figures and the left is for BCD NOTE When G SOAK is cleared using an OR condition and an external switch is on or PV enters the G SOAK width a G SOAK wait is cleared When G SOAK is cleared using an AND condition an...

Page 95: ...rograms can be selected using the external switches in the READY program run mode Programs are selected using the external switches and the BCD system or the binary system and are set in setup data C75 In the BCD system four switches SW9 to 12 are used to set the one digit and the two switches SW13 to 14 are used to set the ten digit In the binary system six switches SW9 to 14 are used to set Sett...

Page 96: ...Binary system Handling Precautions When a program number of 0 is set using the external switch inputs programs can be selected using the console keys and by transmission Program numbers 1 to 39 can be selected in the BCD system ...

Page 97: ...N operations FAST READY FAST operations should follow the same timings 1 Time from number selection to leading edge of the RUN signal 0 4 seconds or more 2 Time from the leading edge of the RUN signal to number selection hold 0 2 seconds or more 3 Time from RUN signal OFF to leading edge of RUN signal 0 2 seconds or more 4 Time from leading edge of RUN signal to RUN signal ON hold 0 2 seconds or m...

Page 98: ...m auto tuning of PID groups A1 to A7 values Variable parameter PA08 CH1 and PA93 CH2 allow the following selections 0 AT is not performed 1 A general AT operation of a PID group used in a mode other than READY mode 2 AT of PID values that do not easily overshoot can be written to a PID group used in a mode other than READY mode 3 A standard AT operation is repeatedly performed on PID groups A1 to ...

Page 99: ...the READY mode is invoked by setting PA08 and PA93 to 1 or 2 the RUN mode is invoked by setting PA08 and PA93 to 3 or 4 When PV goes outside the range Handling Precautions Auto tuning cannot be performed in CH2 on a model with CP compensation Auto tuning does not operate normally when the equipment to be controlled is not connected The time required for auto tuning depends on the equipment control...

Page 100: ...stant value control mode Progression of individual items in parameter settings The item codes for individual specific items are shown on display panel 1 their set values are shown on display panel 2 and their mnemonic codes are shown on the message panel Individual items are displayed in the vertical horizontal matrix shown on page 7 3 with matrix sizes varying according to settings group The key ...

Page 101: ...mal on state Pressing the DISP key enables the normal display mode Should display panel 2 show during display of an individual item or pressing the ENTER key not enable the registration state it means that settings cannot be made or modified for that item Handling Precautions When PA01 is set to more than 1 in a variable parameter setting PA03 and items beyond are not displayed PA03 and items beyo...

Page 102: ...3 Example of individual item matrix setup data C01 C91 C11 C81 C91 C02 C92 C12 C82 C92 C03 C93 C13 C83 C93 C09 C99 C19 C89 C99 C10 C100 C20 C90 C100 C01 C02 C03 C09 C10 C01 C100 Chapter 7 PARAMETER SETUP ...

Page 103: ...ses the decimal point position to change For example in a decimal point position of 1 19999 PVU PV1 becomes 19999 9 and 20000 PVU PV1 becomes 2000 0 PVU PV2 Like PVU PV1 a PV2 range type setup data setting C11 a PV2 decimal point position setup data setting C13 and a PV2 linear decimal point position setup data setting C14 causes the decimal point position to change SPU CH1 The SPU decimal point p...

Page 104: ...A 06 5 6 7 8 PA 07 8 PA 08 923 PA 09 1 923 84 C21 4 PA 10 1 923 A 4 C21 4 PA 11 923 8 A 923 PA 12 923 PA 13 923 8 A 9 PA 14 1 923 B PA 15 923 4 PA 16 C 923 5 A 923 4 PA 17 D 923 84 A 4 PA 18 6 7 PA 19 PA 20 PA 21 923 8 A 923 PA 22 923 PA 23 923 8 A 9 4 PA02 PA01 PA02 Chapter 7 PARAMETER SETUP ...

Page 105: ...A31 4 5 PA 33 8 9 77 1 23 PA 34 8 9 7 7 1 23 PA33 4 5 PA 35 8 9 7 7 1 23 PA 36 8 9 7 7 7 1 23 PA35 4 5 PA 37 8 9 7 1 23 PA 38 8 9 70 7 1 23 PA37 4 5 PA 39 76 PA 40 1 23 4 5 A PA 41 1 23 4 5 PA 42 PA 43 7 PA 44 2 2 2 PA 45 9 B PA 46 9 B 2 2 2 7 2 1 23 C62 2 7 C62 2 2 2 2 72 Chapter 7 PARAMETER SETUP ...

Page 106: ... PA 61 2 PA 62 2 PA 63 9 9 PA 64 PA 65 9 PA 66 PA 67 PA 68 PA 69 8 PA 70 PA 71 2 2 0 1 2 3 42 0 21 2 0 1 3 4 0 21 56 C30 7 7 6 2 6 8 PA 72 2 2 PA 73 2 2 9 PA 74 2 2 PA 75 2 9 PA 76 2 9 PA 77 2 PA 78 2 PA 79 2 2 PA 80 2 PA 81 2 2 PA 82 2 2 PA 83 2 9 9 PA 84 2 PA 85 2 9 PA 86 2 PA 87 2 PA 88 2 PA 89 2 PA 90 2 PA 91 PA 92 2 Chapter 7 PARAMETER SETUP ...

Page 107: ...PA 96 4 4 4 PA 97 0 1 2 3 4 PA 98 6 0 1 2 3 4 PA 99 6 0 1 2 3 4 PA 100 7 8 0 1 2 3 4 7 PA 101 B B 0 1 C2 3 4 C2 3 PA97 4 PA 102 PA 103 PA 104 PA 105 7 PA 106 PA 107 PA 108 PA 109 7 PA 110 7 PA 111 PA 112 PA 113 PA 114 PA 115 7 PA 116 PA 117 PA 118 PA 119 PA 120 Chapter 7 PARAMETER SETUP ...

Page 108: ...ad SAVE key memory card save The following keys are disabled when PA01 is set to 3 or to 2 Normal display mode FUNC DISP key display channel switching PROG key program selection RUN HOLD key RUN operation HOLD operation PROG RUN HOLD keys RESET operation PROG DISP keys ADV operation FUNC keys FAST operation A M key AUTO operation MANUAL operation AT key AT start AT cancel Note however that in the ...

Page 109: ...performed when PA05 is set to 0 A program autoload using the external switches can be performed when PA05 is set to 0 or 1 PA14 manipulated variable deviation rate limit PA24 manipulated variable deviation rate limit When output deviation after a PID computation is larger than the set limit value the controller limits the output deviation both of the increase or decrease to the set value The follo...

Page 110: ... involving several event outputs event on delay has to be set separately for each output All processes including event output standby on off are processed before on delay processing When the event output ON condition remains on for longer than the on delay time the event output stays on This is shown in the diagram below PA43 PID computation initialize PA96 PID computation initialize When SP chang...

Page 111: ...ary setting 1 E07 2 21 Event 7 auxiliary setting 2 0 0 E08 t 22 Event 8 event type E08 1 23 Event 8 auxiliary setting 1 E08 2 24 Event 8 auxiliary setting 2 E09 1 26 Event 9 auxiliary setting 1 E09 t 25 Event 9 event type E09 2 27 Event 9 auxiliary setting 2 0 E10 t 28 Event 10 event type E10 1 29 Event 10 auxiliary setting 1 E10 2 30 Event 10 auxiliary setting 2 0 E11 t 31 Event 11 event type E11...

Page 112: ...7 13 Settings by event type For information on event operations see Events pages 5 5 to 5 14 0 1 2 30 3 30 0 3 30 0 3 30 3 4 4 4 4 Chapter 7 PARAMETER SETUP ...

Page 113: ...ent auxiliary setting 1 number of output points can be changed only in the READY mode 2 Auxiliary setting 1 number of output points can be changed only in the READY mode 0 1 1 0 0 1 0 0 0 0 Chapter 7 PARAMETER SETUP ...

Page 114: ...7 15 0 1 2 3 2 3 1 1 1 3 2 3 3 3 4 03 03 4 1 10 12 1 5 5 5 3 3 4 03 03 4 1 1 11 5 6 7 8 79 6 79 6 7 8 8 8 1 8 9 9 9 Chapter 7 PARAMETER SETUP ...

Page 115: ... to 0 0 sec event output is off 3 Auxiliary setting 1 and auxiliary setting 2 of segment time and program time that determine display unit and range of segment are set by setup data C62 settings as follows When C62 is set to 0 0 hours 00 min to 500 hours 00 min When C62 is set to 1 0 min 00 sec to 500 min 00 sec When C62 is set to 2 0 0 sec to 3000 0 sec 0 1 2 1 0 3 4 0 1 2 1 0 2 5 6 7 8 9 7 7 7 8...

Page 116: ...7 17 0 1 2 32 32 3 4 5 6 7 8 8 9 Chapter 7 PARAMETER SETUP ...

Page 117: ... P 1 2 3 I 1 2 3 d 1 2 3 rE 1 2 3 oL 1 2 3 oH 1 2 3 P 2 4 2 3 I 2 2 3 d 2 2 3 rE 2 2 3 oL 2 2 3 oH 2 2 3 P 3 2 3 I 3 2 3 d 3 2 3 rE 3 2 3 oL 3 4 2 3 oH 3 2 3 P 4 2 3 I 4 2 3 d 4 2 3 rE 4 2 3 oL 4 2 3 oH 4 2 3 P 5 2 3 I 5 2 3 d 5 4 2 3 rE 5 2 3 oL 5 2 3 oH 5 2 3 P 6 2 3 I 6 2 3 d 6 2 3 A B A B 0 C A B 0 C C 0 Chapter 7 PARAMETER SETUP ...

Page 118: ...1 0 oL 9 0 oH 9 0 P A1 2 I A1 2 d A1 2 3 4 CP A1 0 2 rE A1 2 3 4 tP A1 5 2 P A2 21 I A2 1 21 d A2 21 rE A2 21 1 3 4 CP A2 21 3 4 tP A2 5 21 P A3 2 I A3 2 d A3 0 2 rE A3 2 3 4 CP A3 2 1 3 4 tP A3 1 5 2 P A4 2 I A4 2 d A4 2 rE A4 2 3 4 CP A4 2 3 4 tP A4 5 2 P A5 0 2 I A5 2 4 3 6 7 Chapter 7 PARAMETER SETUP ...

Page 119: ...7 20 d A5 tP A5 CP A5 rE A5 0 1 P A6 2 I A6 2 2 d A6 3 2 rE A6 1 2 2 CP A6 4 2 tP A6 4 2 P A7 4 3 I A7 40 3 d A7 4 3 rE A7 4 1 3 0 5 6 CP A7 4 3 2 tP A7 42 3 7 5 Chapter 7 PARAMETER SETUP ...

Page 120: ...3 d 1 2 3 rE 1 2 3 oL 1 2 3 oH 1 2 3 P 2 4 2 73 I 2 2 73 d 2 2 73 rE 2 2 73 oL 2 2 73 oH 2 7 2 73 P 3 2 3 I 3 2 3 d 3 2 3 rE 3 2 3 oL 3 4 2 3 oH 3 2 3 P 4 2 3 I 4 7 2 3 d 4 7 2 3 rE 4 77 2 3 oL 4 7 2 3 oH 4 7 2 3 P 5 7 2 3 I 5 7 2 3 d 5 74 2 3 rE 5 7 2 3 oL 5 7 2 3 oH 5 2 3 P 6 2 3 I 6 7 2 3 d 6 2 3 7 A B A B7 0 C A B7 0 C C 0 Chapter 7 PARAMETER SETUP ...

Page 121: ...d 9 1 rE 9 1 oL 9 1 oH 9 1 P A1 2 I A1 2 d A1 2 3 4 CP A1 1 2 rE A1 0 2 3 4 tP A1 5 2 P A2 2 I A2 2 d A2 2 rE A2 2 3 4 CP A2 2 3 4 tP A2 5 2 P A3 2 I A3 0 2 d A3 1 2 rE A3 2 3 4 CP A3 2 3 4 tP A3 5 2 P A4 2 I A4 2 d A4 2 rE A4 2 3 4 CP A4 2 3 4 tP A4 0 5 2 P A5 1 2 I A5 0 2 4 3 6 7 Chapter 7 PARAMETER SETUP ...

Page 122: ...7 23 d A5 tP A5 CP A5 0 rE A5 1 P A6 2 I A6 2 2 d A6 3 2 rE A6 1 2 2 CP A6 4 2 tP A6 4 2 P A7 4 3 I A7 4 3 d A7 40 3 rE A7 4 1 3 5 6 CP A7 4 3 2 tP A7 42 3 7 5 Chapter 7 PARAMETER SETUP ...

Page 123: ...means no decimal point and a setting between 1 and 4 indicates the number of decimal digits Description C01 settings for t c and RTD display Ò Ó and setting cannot be performed When the C01 setting is set to linear this setting is reflected in PVU PV1 units 1 C 04 4 PV1 linear decimal point position Ð19999 to 20000 PVU PV1 Description When the C01 settingis set to t c and RTD display Ò Ó and setti...

Page 124: ...mal point position 0 to 4 A setting of 0 means no decimal point and a setting between 1 and 4 indicates the number of decimal digits Description When the C11setting is set to t c RTD or O2 sensor is displayed and setting cannot be performed When setting C11 is linear this setting is reflected in PVU PV2 units 1 C 14 14 PV2 linear decimal point position 0 PVU C 15 15 PV2 linear range lower limit 10...

Page 125: ...34 45 0 0 45 34 C 23 6 0 34 4 5 78 48 6 0 34 4 5 78 48 5 5 2 9 3 1 0000 C 25 9 0000 C 26 9 0000 C 27 9 0000 C 28 9 0000 C 29 9 C 30 48 000000 2 2 C 32 7 48 48 48 48 C 31 C 33 7 48 2 C 7 48 A 2 6 2 B C 7 2 C 4 7 9 C A 2 6 2 B C 7 0 2 6 B 2 C A 2 6 2 B Chapter 7 PARAMETER SETUP ...

Page 126: ... 51 2 1111 C 52 2 A 0 0 5 2 A 0 B 0 C 11111 6 6 C 48 5C 9 6 1111 C 53 2 1111 C 54 25 1111 1111 C 55 22 C 56 2 A 0 0 5 2 A 0 B 0 C 11111 6 C 45 52 9 6 D 3 C45 E B0 D 3 C45 B0 11111 6 C 46 5 9 6 5 90 C 47 5B 9 6 90 D 3 C48 E B0 D 3 4 C48 B0 11111 6 6 C 49 5 9 6 5 90 C 50 2 9 6 90 F F Chapter 7 PARAMETER SETUP ...

Page 127: ...70 7 7 C 64 3 7 2 0 2 2 5 5 00 C 65 0 C 66 0 A7 5 0 C01 C06 C66 C67 C 67 0 7 C 69 70 A7 5 70 7 5 70 C11 C16 C69 C70 B C69C C70C7 C 71 3D 0 3 7 E 9 5 F6 5 6 0 0 0 7 7 C 70 70 9 2 2 5 5 700 9 9 C 68 70 C 72 7 3D C 73 9 3D C 74 3D 5 E G 2 A G 7 2 2 2 C 75 3D 0 Chapter 7 PARAMETER SETUP ...

Page 128: ...ferenced for mechanical service use Ð C 81 81 ROM ID Ð C 82 82 ROM ITEM Ð C 83 83 ROM revision Ð C 85 85 CPU board ID Ð C 86 86 I O board ID Description Ò Ó is displayed and setting cannot be performed C 87 87 Unused C 88 88 Unused C 89 89 Unused 1 C 90 90 PID type 0 Yes 1 No 0 C 91 91 PV1 burnout 0 Yes 1 No 0 C 92 92 PV2 burn out 0 Does not go on a second time off in time proportional cycle 1 Goe...

Page 129: ...t equal 241 C 99 99 PV1 zener barrier adjustment 20 00 to 20 00 Description is displayed when PV2 is not an RTD input and C98 is not equal 241 C100 100 PV2 zener barrier adjustment Item code Item No User settings Settings and descriptions Factory default settings Chapter 7 PARAMETER SETUP ...

Page 130: ...quare root extraction is used when a uniform signal is needed When the input in the square root extraction is C09 or less than the dropout set in C19 an output of 0 can be obtained in the square root process Square root extraction is not performed when C08 and C18 are set to 0 C46 auxiliary output 1 lower limit C47 auxiliary output 1 upper limit C49 auxiliary output 2 lower limit C50 auxiliary out...

Page 131: ...t is hours min or min sec the display returns to 0 00 after 499 59 When the time unit is 0 1 sec the display returns to 0 0 after 2999 9 When the time unit is hour min a total operating time of 501 hours 30 minutes and 59 seconds is displayed as 1 30 In FAST mode a setting of 0 or 1 displays the time according to FAST X C66 SP limit lower limit C67 SP limit upper limit C69 SP limit lower limit C70...

Page 132: ...utput system that can output optimum striking voltage of arc to accommodate multiple SSR drives A suitable current value is set on the DCP552 to obtain optimum striking voltage of arc for the internal impedance of the SSR An equivalent circuit with related equations is shown below Description of symbols 1 Settings I0 set DCP552 output current range 2 to 22mA V0 end to end load voltage 13 2V VSSR a...

Page 133: ...AX Equation 4 VSSR I0 Z VD 4 Equivalent circuit showing parallel connection of n SSRs Equations 5 and 6 below must be satisfied VSSR MIN I0 N Z VD V0 Equation 5 VSSR VSSR MAX Equation 6 VSSR I0 N Z VD I V 0 0 SSR 1 V Z V I N SSR n VSSR Z VD I N 0 DCP552 SSR D 0 I V 0 0 SSR 1 VSSR Z VD SSR n VSSR Z VD DCP552 Chapter 7 PARAMETER SETUP 7 34 ...

Page 134: ...erence in resistance values A B in the DCP552 6 Press the DISP key to return to the normal display mode 7 urn off the DCP552 and disconnect the wire between A and B Handing Precautions Adjust the resistance in the zener barriers connected to wire A and B to 20Ω or less Adjustment is not possible if the resistance is higher than 20Ω This adjustment is not required for inputs other than resistance t...

Page 135: ...to 0 0 Ò Ó is displayed and setting cannot be performed 0 I 4 Integral time 0 to 1200 sec No integral operation when set to 0 Description When P is set to 0 0 Ò Ó is displayed and setting cannot be performed 0 d 5 Derivative time 0 0 to 100 0 Description When P is set to 0 0 Ò Ó is displayed and setting cannot be performed When I is not equal to 0 Ò Ó is displayed and setting cannot be performed 5...

Page 136: ...ming Press the FUNC and PROG keys in program setting state so that the program number starts to flash Use the or key to make the desired changes and press the ENTER key to enter them Note however that you must after exiting the registration state when set values flash with the ENTER key press the FUNC and PROG keys When programs are selected in this way the pattern items are displayed on the progr...

Page 137: ...l mode and the fixed command control data ConSt is set to 1 When keylock is engaged and variable parameters PA01 is set to 2 or 3 In the following condition changes cannot be made in the program setting state When a program is protected and variable parameter PA02 is set to 1 3 or 5 Start of display items When programming is started the number of the started program and its segment are displayed S...

Page 138: ... the program beyond that segment Note however that the FUNC and CLR keys are invalid when a program is running 9 When the ENTER keys is used the program beyond the point where the key was pressed is deleted Pressing the DISP key does not delete any data but causes the display to show set values 10 Increase or decrease the values in the second setting and move the flashing digits 11 Complete the re...

Page 139: ...are listed below Event 1 2 PV upper limit event type setting 2 Event 3 4 time event event type setting 1 Event 5 code event using two points event type setting 18 auxiliary setting 2 Event 7 time code event using two points event type setting 23 auxiliary setting 2 Event 9 to 16 assigned to CH2 events when setup C64 is set to 9 3 These are settings used in each program and are shared by all segmen...

Page 140: ...he ENTER key stops display panel 1 from flashing and causes display panel 2 to start flashing This starts start registration of the second setting Instead of pressing the ENTER key press the FUNC and ENTER keys to switch between RAMP types selecting RAMP X RAMP T or RAMP X RAMP E is made with setup data C61 5 Use the and keys to make the second setting time Setting range 0 00 to 500 00 0 0 to 3000...

Page 141: ...he two rows of the message panel Events 1 to 8 are displayed in the top left row and events 9 to 16 are displayed in the lower left row The meaning of the codes used are listed below event off T time event P PV PV deviation rate event D Deviation absolute deviation M MV event S SP event C code time code event Chapter 8 PROGRAM SETUP ...

Page 142: ...ion of first setting 3 Use the and keys to make the first setting setting the event operating point Setting range OFF 19999 to 20000 SPU OFF 0 to 20000 SPU for absolute value deviation events OFF 5 0 to 105 0 for MV events 4 Press the ENTER key to stop the flashing on display panel 1 Pressing the FUNC and CLR keys causes display panel 1 to return to unset state and the flashing stops Display PV ev...

Page 143: ...e second setting Off Time setting Setting range On time setting 0 01 to 500 00 Off time setting 0 1 to 3000 0 6 Press the ENTER key to stop the flashing on display panel 2 Pressing the FUNC and CLR keys causes display panel 2 to return to unset state and the flashing stops Display time event Unset values are indicated as When the On Time is set to 500 00 or 3000 0 an Off Time cannot be set NOTE A ...

Page 144: ...ates the number of output points set in event configuration 1 auxiliary setting 1 4 Press the ENTER key to stop the flashing on display panel 1 Pressing the FUNC and CLR keys causes display panel 1 to return to unset state and the flashing stops Display code event Unset values are indicated as NOTE Code events use one subfunction A subfunction cannot be used when a setting has not been made Events...

Page 145: ...d 2 to return to unset state and the flashing stops 5 Use the and keys to make the second setting time Setting range 0 00 to 500 00 0 0 to 3000 0 Time units are selected using setup data C64 to set Hour min Min sec 0 1 sec Since a colon cannot be displayed the decimal point is used instead 6 Press the ENTER key to stop the flashing on display panel 2 Pressing the FUNC and CLR keys causes display p...

Page 146: ...K wait at the end of a segment or an END mode at the end of a program an On Time or Off Time setting that is the same as the segment time is valid When the event is an event off Such event items on the programming map are skipped and not displayed When the event is an instrument event Such event items on the programming map are skipped and not displayed Chapter 8 PROGRAM SETUP ...

Page 147: ...e flashing on display panel 2 Pressing the FUNC and CLR keys causes display panel 2 to return to unset state Pld 0 otL 0 and the flashing stops Display Unset values are indicated as Pld 0 otL 0 When setup data C58 is set to 1 PID groups output limiter group number items are skipped and not displayed NOTE When a PID group or output limiter group number is not 0 or both are something other than 0 th...

Page 148: ...rst setting is 0 is shown in the second panel which does not flash Pressing the FUNC and CLR keys causes display panel 1 and 2 to return to unset state g S 0 and the flashing stops 5 Use the and keys to make the second setting G SOAK width Setting range 0 to 1000 SPU 6 Press the ENTER key to stop the flashing on display panel 2 Pressing the FUNC and CLR keys causes display panel 1 and 2 to return ...

Page 149: ...the flashing on display panel 2 Pressing the FUNC and CLR keys causes display panel 1 to return to unset state and the flashing stops Display Unset values are indicated as When setup data C59 is set to 1 a PV shift item on the programming map is skipped and not displayed NOTE PV shift uses a subfunction A subfunction cannot be used when a setting has not been made Handling Precautions When PV shif...

Page 150: ...econd panel which does not flash Pressing the FUNC and CLR keys causes display panel 1 and 2 to return to unset state rP 0 and the flashing stops 5 Use the and keys to make the second setting repeat segment times Setting range 1 to 10000 6 Press the ENTER key to stop the flashing on display panel 2 Pressing the FUNC and CLR keys causes display panel 1 and 2 to return to unset state rP 0 and the fl...

Page 151: ...he PV start value Setting range 0 to 3 0 no PV start 1 descending PV start 2 ascending PV start 3 bi directional PV start 4 Press the ENTER key to stop the flashing on display panel 2 Pressing the FUNC and CLR keys causes display panel 2 to return to unset state 0 and the flashing stops Display A PV start item is a program setting and is the same for each segment When setup data C60 is set to 1 a ...

Page 152: ... keys to make the first setting setting the cycle value Setting range 0 to 10000 4 Press the ENTER key to stop the flashing on display panel 2 Pressing the FUNC and CLR keys causes display panel 2 to return to unset state 0 and the flashing stops Display A cycle item is a program setting and is the same for each segment When setup data C60 is set to 1 a cycle item on the programming map is skipped...

Page 153: ...ng the pattern link value Setting range 0 to 49 0 no pattern link 1 to 49 program number at pattern link destination 4 Press the ENTER key to stop the flashing on display panel 2 Pressing the FUNC and CLR keys causes display panel 2 to return to unset state 0 and the flashing stops Display A pattern link item is a program setting and is the same for each segment When setup data C60 is set to 1 a p...

Page 154: ...eys to make the first setting selecting the 8 characters for the tag The table below shows the 128 characters that can be used 4 Press the ENTER key and the cursor in the message panel disappears Pressing the FUNC and CLR keys causes the message panel return to displaying an 8 character tag consisting of PROG a two digit program number and two space characters The cursor is turned off Display NOTE...

Page 155: ...setting This the same as for pattern item settings 3 Press the FUNC and CLR keys and you are prompted to confirm program deletion CLEAr flashes in display panel 1 4 Press the ENTER key to delete the program 5 The set value display state appears and is shown in both display panel 1 and 2 Display Segments that have not been set and unset values for SP and time are indicated by A program that is runn...

Page 156: ...InS flashes in display panel 1 Press the key and you are prompted to confirm segment deletion dEL flashes in display panel 1 4 Pressing the ENTER key when InS is displayed in display panel 1 inserts the segment Pressing the ENTER key when dEL is displayed in display panel 1 deletes the segment 5 The set value display state appears Display segment insertion Display segment deletion When a segment i...

Page 157: ...een set the segment insertion indication InS is not displayed When 2000 segments have already been set pressing the ENTER key to execute an insertion cannot be used to insert a segment When segments are deleted the following segments are moved up and the numbers of subsequent segments are decremented by one When the final segment is deleted the displayed segment becomes an unset segment A program ...

Page 158: ...l switch inputs See Section 6 3 Selecting Programs page 6 11 for details 3 Press the key and the PROG key to display COPY in display panel 1 The number of the program to be copied starts to flash in display panel 2 4 Press the and keys and currently unset program numbers that can be used as numbers for the program to be copied start to flash When there are no unset numbers is displayed in display ...

Page 159: ...t g rESt is displayed in display panel 1 3 Press the ENTER key to execute the general reset and start startup operations that occur after a power up Press the DISP key cancels the general reset and returns the normal display mode Display In the fixed command control mode program number segment number and profile display go off When the RAM backup fails at startup the controller automatically promp...

Page 160: ...lowing memory cards can be used by the DCP552 Memory card functions Save write Saves selected DCP552 data on the memory card Load read Loads selected memory card data onto the DCP552 Model No Memory type Battery Capacity Byte No of programs SKM008A RAM Not replaceable 7 00K Max 10 SKM016A RAM Not replaceable 14 50K Max 26 SKM064A RAM Not replaceable 61 75K Max 49 SKM256C RAM Replaceable 251 00K Ma...

Page 161: ...splayed in display panel 2 An error code appears if something should go wrong during the save operation Save menu When the SAVE key is pressed in the normal display mode the save menu panel is displayed Use the and keys to select the desired menu Press the ENTER key to display the desired menu in the message display panel The DISP key returns you to the normal display mode Chapter 9 MEMORY CARD OP...

Page 162: ...mat memory cards so that they can be used with the DCP552 A card has to be formatted once only Note that any programs or parameters on a card that is formatted are deleted in this process Procedures for saving single programs This procedure is used to save one program on the DCP552 to a memory card ...

Page 163: ...n the DCP552 are left as they are and the next number file is selected for processing Procedures for saving setup data This procedure saves the DCP552 setup data on a memory card Procedures for saving variable parameters This procedure saves the DCP552 variable parameter data on a memory card Data delete check Delete Old Data SAVE Save complete PARA Data SAVE Good Normal mode display Save operatio...

Page 164: ...ve operation is not performed Characters for saved parameters disappear as they are saved SET setup data PARA parameter PID PID parameters and constant value control data EV event configuration Displayed when there is data on the card Save complete All Parameters SAVE Good Normal display mode Data delete check Delete Old Data SAVE Save complete EVENT Data SAVE Good Normal display mode Save operati...

Page 165: ... pressed in the normal display mode the load menu panel is displayed Use the ENTER key to select the desired menu Press the ENTER key to display the desired menu in the message display panel The DISP key returns you to the normal display mode Note however that an autoload operation is performed when the LOAD key is pressed and variable parameter PA05 is set to 1 For details see Section 9 4 Autoloa...

Page 166: ...onto the DCP552 will cause maloperation Do not use a card whose battery voltage is too low If you want to load the data anyway select Ignore in this panel and press the ENTER key This displays the load menu To return to the normal display mode select Quit or press the ENTER key or the DISP key Procedures for loading individual programs This procedure loads single memory card files on the DCP552 ...

Page 167: ...ding setup data This procedure loads setup data on the memory card onto the DCP552 Procedures for loading variable parameters This procedure loads variable parameters on the memory card onto the DCP552 Procedures for loading PID parameters This procedure loads PID parameters and constant value control data on the memory card onto the DCP552 Data delete check Delete Old Data LOAD Load completed PID...

Page 168: ...following changes have to be made when setup data variable parameters or all parameters saved on a DCP552 are loaded onto a DCP552 Mark II Setup data C21 C22 C45 to C50 C80 C90 to C97 Variable parameters PA15 PA25 Setup data and all parameters stored on a DCP552 Mark II cannot be loaded onto a DCP552 A loading attempt generates card error 16 Data delete check Delete Old Data LOAD Load completed Al...

Page 169: ...am number 1 has been loaded onto the DCP552 program number 1 disappears File number 1 on a memory card is loaded onto the DCP552 as program number 1 When a load operation is successful the AUtO and LOAd indications go off and the normal display mode appears Unless the number of a program is selected using external switch inputs program 1 in segment 1 is selected If the load operation fails the AUt...

Page 170: ... 2 When program number 1 has been loaded onto the DCP552 program number 1 disappears File number 1 on a memory card is loaded onto the DCP552 as program number 1 When a load operation is successful the AUtO and LOAd indications go off and the normal display mode appears Unless the number of a program is selected using external switch inputs program 1 in segment 1 is selected If the load operation ...

Page 171: ...access sequence error Do over in file control 15 Card battery voltage drop warning Replace the card replace the card battery If replaceable 16 Wrong file version Create new file and create new data 17 Data or file are missing Create new file and create new data 18 DCP552 data full program load Delete unnecessary programs in the DCP552 19 DCP552 hardware error load error Do over 20 Card data invali...

Page 172: ... to 110 0 range Alarm codes are displayed when errors are detected Self diagnostic routines performed continuously during operation PROM failures This routine is designed to detect errors in system programs stored in the PROM Not totally infallible there are cases where errors go undetected and result in measuring device operation failure Alarm codes are displayed when errors are detected Adjustme...

Page 173: ...name Contents Countermeasure code AL01 PV1 overrange PV1 is more than 110 FS Check PV1 AL02 PV1 underrange PV1 is less than 10 FS AL03 PV2 overrange PV2 is more than 110 FS Check PV2 AL04 PV2 underrange PV2 is less than 10 FS AL90 Board configuration failure Incorrect board configuration Request the repair AL92 Adjustment value is abnormal Analog input output Request the repair adjustment data wer...

Page 174: ...e PROG RUN and HOLD keys RESET is available in the READY program run mode and returns operations to the first segment PA01 RUN key RUN HOLD key PROG RUN HOLD keys RUN HOLD key ConSt PA01 Cause Measure Select the set program Set to END mode Set READY mode to execute RESET operation PROG RUN HOLD keys Set to key lock Set variable parameter PA01 between 0 to 2 Program selected in READY mode is unset ...

Page 175: ...t be invoked with FUNC and keys MANUAL mode cannot be invoked with A M key AUTO mode cannot be invoked with A M key Autotuning AT cannot be started with AT key PA08 PA93 PA08 PA93 PA08 PA93 0 0 PA01 1 PA01 P P PA01 C62 ConSt PA01 ConSt PA01 Chapter 10 TROUBLESHOOTING ...

Page 176: ...ed with FUNC and PARA keys Setup data setting state cannot be invoked with SETUP key Fixed command control data setting state cannot be invoked with FUNC and PID keys Program setting state cannot be invoked with FUNC and PROG keys Program copy cannot be performed with and PROG keys ConSt PA02 PA01 ConSt PA01 PA01 PA01 PA01 PA01 Chapter 10 TROUBLESHOOTING ...

Page 177: ... be invoked with ENTER key Program setting related problems Registration state cannot be invoked with ENTER key Item changes cannot be made with and keys SP values in program settings cannot be changed with and keys Event items cannot be displayed with and keys C64 C57 C66 C67 C69 C70 PA02 PA02 PA02 PA01 Chapter 10 TROUBLESHOOTING ...

Page 178: ...annot be displayed with and keys PV start items cycle items and pattern link items cannot be displayed with and keys Segment insertion and deletion cannot be confirmed with FUNC and ENTER keys Program deletion cannot be confirmed with FUNC and ENTER keys during pattern item registration PA02 C60 C59 C58 Chapter 10 TROUBLESHOOTING ...

Page 179: ...ery model number 81446140 001 Chapter 10 TROUBLESHOOTING CAUTION Be sure to turn off the power supply when you are replacing the batteries Failure to heed this warning may lead to electric shock Be sure not to touch internal components during battery replacement or just after the power has been turned This may result in burn injuries Make sure that the batteries are inserted with the plus and minu...

Page 180: ...backs up the memory during battery replacement To charge this capacitor supply power to the DCP552 for about 10 minutes Replace the battery less than 24 hours after the power supply has been turned off When the BAT LED starts flashing replace the battery according to the following instructions 1 Leave the power on for 10 minutes 2 Turn off the power 3 Open the console key cover and remove the lock...

Page 181: ...battery from the clip 10 Insert the new battery in the clip 11 Orient the positive pole of the battery forwards and press the clip with the battery into the square opening 12 Insert the connectors in the printed circuit board 13 Slide the controller back into the case 14 Open the key cover and firmly tighten the lock screw under the ENTER key using a Phillips screwdriver 15 When all procedures hav...

Page 182: ...at higher temperatures When the BAT LED is flashing memory data is protected if the power is on When the data in memory is corrupted one of the following two conditions will occur 1 g rESt is displayed at power up and normal operation cannot be performed Press the ENTER key to perform a general reset and reset parameters to their factory default values and delete all program settings 2 Normal oper...

Page 183: ...pecifications θ 0 0 0 0 1 2 3 1 4 5 1 1 3 366 3 5 1 5 3 7 5 3 7 0 8 9 0 8 A B 4 1 4 4 1 µ 1 8 9 µ 4 C 4 4 1 D 6 6 C E F 1 G 1 H D 6 6 C G 4 1 9 8 4 4 4 8 4 1 6 9 6 G 1 6 H I 1 4 5 3 7 8 4 1 8 4 1 8 4 1 8 µ8 C µ8 C µ8 C 2µ8 C 6 C C 6 6 6 C ...

Page 184: ...11 2 0 0 0 0 1 2 3 4 5 4 6 7 2 8 8 9 0 4 0 8 11 8 8 7 8 8 8 9 18 7 87 8 7 A 8 8 B 8C 4 D 4 D 6 D D D 9 9 0 8 B 0 7 7 E E B B F 0 F87 0 87 3 9 Chapter 11 SPECIFICATIONS ...

Page 185: ...11 3 0 12 3 3 3 0 4 2 5 6 6 6 3 3 7 6 8 9 8 8 9 8 8 9 8 8 9 8 5 6 2 8 5 6 8 0 6 5 6 8 3 0 3 0 3 7 0 3 29 9 8 0 A B 6 0 3 3 0 3 29 0 3 µ 0 3 2 0 3 2 7 Chapter 11 SPECIFICATIONS ...

Page 186: ...11 4 0 1 1 0 2 0 1 0 3 4 5 2 64 7 2 2 5 6 8 57 6 99 99 99 99 2 899 5 6 799 899 8 0 9 999 9 9 7999 9 5 6 2 2 3 2 2 2 3 8 99 9 999 9 9 899 9 8 A 8 2 2 Chapter 11 SPECIFICATIONS ...

Page 187: ... 1 0 1 1 4 1 1 1 5 25 0 1 6 1 6 7 8 9 8 2 1 2 1 2 22 23 2 2 3 2 9 6 22 22 422 5 22 1 6 4 1 1 3 2 A 224 A 2 A 2 A A 224 A 26 0 22A 2A 0 A A 0 22A 5 0 A 1 2 1 1 5 1 5 1 2 1 5 3 9 1 2 B 1 6 8 C 2 2 1 2 Chapter 11 SPECIFICATIONS ...

Page 188: ...11 6 0 1 2 2 3 4 5 6 2 7 2 6 8 9 6 8 8 1 7 8 8 6 8 9 6 9 6 6 3 6 9 3 2 3 7 2 A 2 A B 0 0 1 4 2 0 C 2 0 D 2 C 2 6 6 E 6 2 45 C F 5 6 1 7 8 8 6 2 G5C5F 2A 5 1 5 5 8 9 Chapter 11 SPECIFICATIONS ...

Page 189: ...11 7 Attachment auxiliary devices list 0 1 2 2 2 0 1 2 3 4 50 1 6 2 2 7 Chapter 11 SPECIFICATIONS ...

Page 190: ... 62 61 60 59 58 57 56 55 54 52 53 51 50 49 48 47 46 45 44 43 42 41 39 40 38 37 35 36 34 33 31 32 30 29 27 28 26 25 23 24 13 12 14 15 16 17 18 19 20 21 22 11 1 2 3 4 5 6 7 8 9 10 FUNC AT SETUP ENTER A M PID PARA CLR CARD LOAD SAVE LOADER CYC OUT DEV PV SP TM SYN RUN HLD MAN PRG AT BAT EG1 EG2 PROG RUN HOLD DISP RESET PROG SEG PROFILE MESSAGE MESSAGE 161 137 7 7 137 9 15 5 185 3 144 144 ADV Unit mm ...

Page 191: ... has been made at a stable temperature of 23 0 C 2 C Calibrate the DCP550 mark II in this range and where there are no significant fluctuations in air temperature You must write newly calibrated data to EEPROM before exiting from calibration mode otherwise all new data will be lost If calibration equipment of a lower grade than specified below is used calibration results may be unsatisfactory Equi...

Page 192: ...2 2 DCP550 mark II controllers are numbered using the following format Format items may require different calibration procedures as shown in Table 12 1 Table 12 1 Calibration Items for Each Model DCP551DCP552 Note 0 1 2 3 4 5 6 7 Chapter 12 CALIBRATION ...

Page 193: ...mperature Write to EEPROM Item change code OUT ch1 4mA output OUT ch1 20mA output OUT ch2 4mA output OUT ch2 20mA output AUX ch1 4mA output AUX ch1 20mA output AUX ch2 4mA output AUX ch2 20mA output Write to EEPROM Item change code Carbon Potential Code Write to EEPROM 0 1 0 1 2 3 4 5 6 0 1 2 3 4 5 2 0 1 2 3 4 5 6 7 8 9 6 0 1 2 3 4 5 6 7 8 9 7 0 1 2 Item Sub Item Notes 1 Items No is shown on the P...

Page 194: ...tput PROG SEG Do output test PROG SEG Built in clock adjustment PROG SEG PV input calibration item PROG SEG 1 0 1 1 A d J S CH No selection PROG SEG 00000 A d J S Gain No selection PROG SEG 00000 A d J S Zero input count After stabilized press PROG SEG Span input count After stabilized press PROG SEG EEPROM writing PROG SEG 0 0 0 0 Input of Control output ON OFF Input of DO ON OFF Calendar year an...

Page 195: ...EPROM writing PROG SEG 0 0 0 0 Current input resistance PROG SEG 2 0 2 2 A d J S 0 0 0 0 00 02 02 02 02 08 02 09 06 00 06 01 06 02 06 08 06 09 Current output count value Current count value stored Current output count value Current count value stored Current output count value Current count value stored 1 1 1 1 ENTER ENTER SETUP SETUP SETUP SETUP SETUP SETUP SETUP SETUP SETUP SETUP ENTER ENTER Cur...

Page 196: ...12 6 Figure 12 1 Calibration Flowchart 3 3 Chapter 12 CALIBRATION 7 0 7 7 A d J S 0 0 0 0 00 07 07 01 07 02 0 0 0 0 1 1 1 1 ...

Page 197: ...TER key simultaneously The display will show the symbols described in Figure 12 3 If the indication is different repeat the above procedure after pushing DISP key to refresh the display 4 To select individual calibration items press keys to select the item by scrolling then SETUP key and ENTER key The order of calibration items is described in Table 12 2 Figure 12 3 FUNC AT SETUP ENTER A M PID PAR...

Page 198: ...Table 12 4 Table 12 3 Upper Display Table 12 4 Lower Display Handling Precautions 1 When you press DISP key calibration mode will be exited 2 When you press SETUP key the next calibration menu will be entered Display test 2 0 0 0 1 0 0 0 Key Data 4 0 0 0 0 8 0 0 Key Data 0 4 0 0 0 2 0 0 LOAD SAVE 2 0 0 0 0 2 0 0 0 4 0 0 0 0 4 0 0 0 2 0 Key Data 1 0 0 0 0 8 0 0 0 0 1 0 0 0 0 8 0 0 0 2 Key Data ENTE...

Page 199: ...CD illuminates Digital input test 00 03 Press SETUP key until the PROG SEG display shows 00 03 When you turn on or off each remote switch the upper display will show the data described in Table 12 5 Table 12 5 DI 0 0 0 0 0 0 0 1 0 0 0 2 0 0 0 4 0 0 0 8 0 0 1 0 0 0 2 0 0 0 4 0 0 0 8 0 0 1 0 0 0 2 0 0 0 4 0 0 0 8 0 0 1 0 0 0 2 0 0 0 4 0 0 0 8 0 0 0 Notes Example Chapter 12 CALIBRATION ...

Page 200: ...of current output 8D hardware is of open collector specification the ON OFF check must be performed in meeting with the specification Table 12 6 Digital output test for event 00 05 Press SETUP key until the PROG SEG display shows 00 05 Table 12 7 DO 0 0 0 0 0 0 0 1 0 0 0 2 0 0 0 4 0 0 0 8 0 0 1 0 0 0 2 0 0 0 4 0 0 0 8 0 0 1 0 0 0 2 0 0 0 4 0 0 0 8 0 0 1 0 0 0 2 0 0 0 4 0 0 0 8 0 0 0 Notes 0 0 0 0 ...

Page 201: ...clock stops 3 After pressing ENTER key the clock starts from 0 second 4 Writing to EEPROM is not necessary PV calibration Scroll keys to show 1011 on upper display then press ENTER key Input CH No select Press SETUP key until the PROG SEG display shows 01 01 Input the channel No by keys ENTER key not required Table 12 8 Gain No select Press SETUP key until the PROG SEG display shows 01 02 Connect ...

Page 202: ...ey after display stabilizes 2 PV span adjustment a Press SETUP key until the PROG SEG display shows 01 04 b Adjust your calibration device to an output signal equal to the 100 range value See Table 12 9 c Press ENTER key after display stabilizes Table 12 9 Writing into EEPROM Press SETUP key until the PROG SEG display shows 01 05 Scroll keys to show 1 1 1 1 on the upper display Press ENTER key 9 9...

Page 203: ...12 13 Table 12 10 11 0 0 0 0 1 2 3 4 4 5 5 6 7 8 8 5 9 8 5 8 5 8 5 8 5 8 5 8 5 9 8 5 8 5 8 5 0 5 4 0 0 1 0 8 8 W 0 8 Chapter 12 CALIBRATION ...

Page 204: ...SETUP key until the PROG SEG display shows 02 04 2 Connect the thermometer 55 3 Scroll keys to set above temperature value 4 Press ENTER key The cold junction input 0 CH2 1 Press SETUP key until the PROG SEG display shows 02 05 2 Connect the millivolt source between 58 and 59 and then input 0 2V See Figure 12 10 3 Press ENTER key after display stabilizes AD count is shown on lower display The cold...

Page 205: ...ion 1 Press SETUP key until the PROG SEG display shows 06 03 Scroll keys until meter indicates 4 00mA then press ENTER key 2 Press SETUP key until the PROG SEG display shows 06 04 Scroll keys until meter indicates 20 00mA then press ENTER key AUX CH1 output calibration 1 Press SETUP key until the PROG SEG display shows 06 05 Scroll keys until meter indicates 4 00mA then press ENTER key 2 Press SET...

Page 206: ...er display then press ENTER key Carbon potential code calibration Press SETUP key until the PROG SEG display shows 07 01 Scroll keys to show x x x x on upper display then press ENTER key See Table 12 11 Writing into EEPROM 1 Press SETUP key until the PROG SEG display shows 07 02 Scroll keys to show 1 1 1 1 on upper display 2 Press ENTER key Table 12 11 Carbon Potential Code 0 0 0 0 0 0 0 1 Chapter...

Page 207: ...12 3 Set Up Figure 12 5 Thermocouple Inputs Figure 12 6 RTD Inputs Figure 12 7 RTD Inputs Figure 12 8 mV V Inputs Figure 12 9 mA Inputs Figure 12 10 CJ O2 Sensor 12 17 Chapter 12 CALIBRATION ...

Page 208: ...12 18 Figure 12 11 Current Outputs Chapter 12 CALIBRATION ...

Page 209: ...2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 PID group 2 Output limiter group 1 Type 2 Count Shift value 1 Return segment 2 Count Type Count Link destination program 8 character tag Pattern Event 1 Event 2 Event 3 Event 4 Event 5 Event 6 Event 7 Event 8 Event 9 Event 10 Event 11 Event 12 Event 13 Event 14 Event 15 Event 16 PID group or Output limiter group G SOAK PV shift Repeat PV start Cycle Pattern link Tag...

Page 210: ... other than READY mode performed 3 Standard AT performed on PID groups A1 to A7 in READY mode 4 AT writing overshoot proof PID values to PID groups A1 to A7 in READY mode continuously performed 9 PA 09 Auto tuning MV lower limit CH1 0 0 5 0 to upper limit 10 PA 10 Auto tuning MV higher limit CH1 100 0 Lower limit to 105 11 PA 11 SP bias CH1 0 SPU 10000 to 10000 SPU CH1 12 PA 12 PV digital filter C...

Page 211: ...alizer compensation amount No 4 0 PVU 1000 to 1000 PVU PV1 59 PA 59 PV1 equalizer compensation point No 5 2000 PVU 19999 to 20000 PVU PV1 60 PA 60 PV1 equalizer compensation amount No 5 0 PVU 1000 to 1000 PVU PV1 61 PA 61 PV1 equalizer compensation point No 6 2500 PVU 19999 to 20000 PVU PV1 62 PA 62 PV1 equalizer compensation amount No 6 0 PVU 1000 to 1000 PVU PV1 63 PA 63 PV1 equalizer compensati...

Page 212: ... PA 94 Auto tuning MV lower limit CH2 0 0 5 0 to upper limit 95 PA 95 Auto tuning MV upper limit CH2 100 0 Lower limit to 105 96 PA 96 PID computation initialize CH2 0 0 No initialization during advance processing and PID group change 1 Initializes during advance processing but not during PID group change 2 No initialization during advance processing but initializes during PID group change 3 Initi...

Page 213: ...n amount 115 PA115 CP computation compensation 1 400 0 to 2000 SPU CH2 No 8 compensation point 116 PA116 CP computation compensation 0 000 1000 to 1000 SPU CH2 No 8 compensation amount 117 PA117 CP computation compensation 1 600 0 to 2000 SPU CH2 No 9 compensation point 118 PA118 CP computation compensation 0 000 1000 to 1000 SPU CH2 No 9 compensation amount 119 PA119 CP computation compensation 2...

Page 214: ... types 16 E06 t Event 6 event type 0 0 to 253 17 E06 1 Event 6 auxiliary setting 1 19999 to 20000 Setting range is variable according to the event types 18 E06 2 Event 6 auxiliary setting 2 19999 to 20000 Setting range is variable according to the event types 19 E07 t Event 7 event type 0 0 to 253 20 E07 1 Event 7 auxiliary setting 1 19999 to 20000 Setting range is variable according to the event ...

Page 215: ...Auxiliary 1 No of output Auxiliary 2 None No Item code Item Factory default User Settings and descriptions settings settings 34 E12 t Event 12 event type 0 0 to 253 35 E12 1 Event 12 auxiliary setting 1 19999 to 20000 Setting range is variable according to the event types 36 E12 2 Event 12 auxiliary setting 2 19999 to 20000 Setting range is variable according to the event types 37 E13 t Event 13 e...

Page 216: ...deviation upper limit 85 SOAK absolute value deviation lower limit 86 SOAK absolute value deviation upper limit with standby 87 SOAK absolute value deviation lower limit with standby 88 Program No binary code Measuringinstrument Code Auxiliary 1 No of output Auxiliary 2 None 89 Segment No binary code 90 Program No BCD code 91 Segment No BCD code 92 Specified segment Measuringinstrument Mode Auxili...

Page 217: ...arameter Work Sheet Event Meaning Setting Operation Auxiliary settings type category category 143 Event off Auxiliary 1 None Auxiliary 2 None 144 Battery voltage drop Measuringinstrument Mode 145 to 253 Event off ...

Page 218: ...miter group 3 0 0 5 0 to manipulated variable upper limit 18 oH 3 Manipulated variable upper limit Output limiter group 3 100 0 Manipulated variable lower limit to 105 0 19 P 4 Proportional band PID group 4 100 0 0 0 to 1000 0 0 0 On off control 20 I 4 Integral time PID group 4 0 0 to 3600sec 0 no integral operation 21 d 4 Derivative time PID group 4 0 0 to 1200sec 0 no derivative operation 22 rE ...

Page 219: ...d 9 Derivative time PID group 9 0 0 to 1200sec 0 no derivative operation 52 rE 9 Manual reset PID group 9 50 0 0 0 to 100 0 53 oL 9 Manipulated variable lower limit Output limiter group 9 0 0 5 0 to manipulated variable upper limit 54 oH 9 Manipulated variable upper limit Output limiter group 9 100 0 Manipulated variable lower limit to 105 0 55 P A1 Proportional band PID group A1 100 0 0 0 to 1000...

Page 220: ...t PID group A5 50 0 0 0 to 100 0 83 CP A5 Switching point PID group A5 5000 SPU 19999 to 20000 SPU 84 tP A5 Tuning point PID group A5 4500 SPU 19999 to 20000 SPU 85 P A6 Proportional band PID group A6 100 0 0 0 to 1000 0 0 0 On off control 86 I A6 Integral time PID group A6 0 0 to 3600sec 0 no integral operation 87 d A6 Derivative time PID group A6 0 0 to 1200sec 0 no derivative operation 88 rE A6...

Page 221: ...ipulated variable upper limit 18 oH 3 Manipulated variable upper limit Output limiter group 3 100 0 Manipulated variable lower limit to 105 0 19 P 4 Proportional band PID group 4 100 0 0 0 to 1000 0 0 0 On off control 20 I 4 Integral time PID group 4 0 0 to 3600sec 0 no integral operation 21 d 4 Derivative time PID group 4 0 0 to 1200sec 0 no derivative operation 22 rE 4 Manual reset PID group 4 5...

Page 222: ...p 9 0 0 to 1200sec 0 no derivative operation 52 rE 9 Manual reset PID group 9 50 0 0 0 to 100 0 53 oL 9 Manipulated variable lower limit Output limiter group 9 0 0 5 0 to manipulated variable upper limit 54 oH 9 Manipulated variable upper limit Output limiter group 9 100 0 Manipulated variable lower limit to 105 0 55 P A1 Proportional band PID group A1 100 0 0 0 to 1000 0 0 0 On off control 56 I A...

Page 223: ...00 0 83 CP A5 Switching point PID group A5 5000 SPU 19999 to 20000 SPU 84 tP A5 Tuning point PID group A5 4500 SPU 19999 to 20000 SPU 85 P A6 Proportional band PID group A6 100 0 0 0 to 1000 0 0 0 On off control 86 I A6 Integral time PID group A6 0 0 to 3600sec 0 no integral operation 87 d A6 Derivative time PID group A6 0 0 to 1200sec 0 no derivative operation 88 rE A6 Manual reset PID group A6 5...

Page 224: ...0 Celsius C 1 Fahrenheit F 13 C 13 PV2 decimal point position 1 0 to 2 14 C 14 PV2 linear decimal point position 1 0 to 4 15 C 15 PV2 linear range lower limit 0 PVU 19999 to 20000 PVU PV2 16 C 16 PV2 linear range upper limit 10000 PVU 19999 to 20000 PVU PV2 17 C 17 PV2 cold junction compensation 0 0 Provided Compensated inside the instrument 1 Not provided Compensated outside the instrument 18 C 1...

Page 225: ...ntrol sensors 45 C 45 Auxiliary output 1 type 0 0 SP1 1 PV1 2 Deviation1 DEV1 3 Manipulated variable 1 MV1 4 SP2 5 PV2 6 Deviation 2 DEV2 7 Manipulated variable 2 MV2 8 O2 sensor mV input value 46 C 46 Auxiliary output 1 lower limit 4mA 0 SPU 19999 to 20000 SPU C45 not equal to 3 1999 9 to 2000 0 C45 set to 3 47 C 47 Auxiliary output 1 upper limit 20mA 10000 SPU 19999 to 20000 SPU C45 not equal to...

Page 226: ...g OR 4 G SOAK is cleared using AND 5 MANUAL AUTO 73 C 73 External switch input RSW7 0 6 AT start terminate 7 NOP does not function 8 Auto load 74 C 74 External switch input RSW8 0 9 NOP does not function 10 NOP does not function 11 O2 sensor check 75 C 75 External switch input RSW9 to 14 0 0 BCD4 bit BCD2 bit program selection 1 Binary 6 bits 76 C 76 Communication address 0 0 to 127 77 C 77 Transm...

Page 227: ...2mA 96 C 96 Voltage output tuning CH2 15 2 to 22mA 97 C 97 Communication port 0 0 to 15 Uses back plate terminal to setting 0 Uses loader jack to setting 1 to 15 98 C 98 Special function 0 0 to 255 99 C 99 PV1 zener barrier adjustment 20 00 to 20 00 100 C100 PV2 zener barrier adjustment 20 00 to 20 00 DCP552 Parameter Work Sheet ...

Page 228: ... upper limit 8 oH Manipulated variable upper limit 100 0 Lower limit to 105 0 Fixed command control data CH1 setting No Item code Item Factory default User Settings and descriptions settings settings 1 ConSt Control mode 0 0 Program run mode 1 Fixed command control mode 2 SP Set point 0 Within setup C69 to C70 setting SP limit 3 P Proportional band 100 0 0 0 to 1000 0 0 0 On off control 4 I Integr...

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Page 241: ...Display panel 2 2 2 2 3 Dust proof cover 3 2 11 7 11 8 E EG1 LED 2 3 EG2 LED 2 3 END 5 25 Error message list memory card 9 12 Event 5 5 8 7 Event configuration data 7 1 7 12 Event on delay 7 11 Event output open collector output connection 4 11 External dimensions 11 8 External switch input connection 4 12 External switch operation 6 12 F FAST 5 25 5 27 G G SOAK Guarantee SOAK 5 17 8 13 General re...

Page 242: ...ogram copy 2 6 8 23 Program no display 2 2 2 3 Program opertion 5 24 Programming map 8 4 Programming setup 2 5 8 1 PV deviation rate event 5 11 PV event 5 8 PV input analog input connection 4 7 PV shift 5 18 8 14 PV start 5 20 8 16 R Range no 2 8 READY 5 24 READY FAST 5 25 Repeat 5 19 8 15 RESET 5 27 Resistance temperature detector 2 8 4 7 RS 232C 1 4 4 16 RS 485 1 4 4 14 4 15 RUN 5 25 5 27 S Save...

Page 243: ...ed in the character Lise 11 5 Section of Memory card Parameter Fixed command control data Constant value control data 11 6 Ambient humidity range 0 to 90 RH 10 to 90 RH Vibration resistance Addition of explanation Parameter Work Section of PA40 Settings and descriptions Sheet P 2 1000 to 1000 SPU CH2 1000 to 1000 PVU CH1 98 11 3rd Edition 4 3 Compensating lead wire specifications was deleted 8 1 N...

Page 244: ...PV2 differential lower limit PV1 PV2 differential upper limit during automatic PV channel selection and PV1 PV2 differential upper limit during automatic PV channel selection deleted 7 29 No 90 Unused PID type changed 7 35 deleted old 7 36 page 7 36 Old 7 37 page 9 9 Set up data C91 C90 changed 10 9 The 3rd item of Handling Precautions changed ...

Page 245: ...L BERKS RG12 1EB UNITED KINGDOM Tel 44 344 424 555 VENEZUELA HONEYWELL CA APARTADO 61314 1060 CARACAS VENEZUELA Tel 58 2 239 7533 NORWAY HONEYWELL A S Askerveien 61 PO Box 263 N 1371 ASKER NORWAY Tel 47 66 90 20 30 PORTUGAL HONEYWELL PORTUGAL LDA Edificio Suecia II Av do Forte nr 3 Piso 3 CARNAXIDE 2795 LINDA A VELHA PORTUGAL Tel 351 4172 602 REP OF SINGAPORE HONEYWELL PTE LTD BLOCK 750E CHAI CHEE...

Page 246: ...6 59 JAPAN HONEYWELL KK 14 6 Shibaura 1 chome Minato ku Tokyo 150 0023 Japan Tel 81 3 5440 1395 ASIA PACIFIC HONEYWELL ASIA PACIFIC Inc Room 3213 3225 Sun Kung Kai Centre No 30 Harbour Road WANCHAI HONG KONG Tel 852 829 82 98 AUSTRIA HONEYWELL AUSTRIA G m b H Handelskai 388 A1020 VIENNA AUSTRIA Tel 43 1 213 300 BRAZIL HONEYWELL DO BRAZIL AND CIA Rua Jose Alves Da Chunha Lima 172 BUTANTA 05360 SAO ...

Page 247: ...No CP UM 5025E ...

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