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EN1H-1377GE23 R1114  -  Translation of original

5

Honeywell GmbH

GB

1.5.6 Consequences and dangers that result from not obser-

ving the manual

• Not observing this manual will lead to loss of the warranty and make 

damage claims invalid. 

• Failure to observe the manual can lead, for example, to the following 

dangers: 
- Hazard to persons caused by electrical, thermal, mechanical, and 

chemical influences

- Loss of important product functions 
- Failure to perform required maintenance and service measures 
- Environmental hazard caused by leakage of hazardous substances 

1.6 Basic Safety Measures
1.6.1 Keep information available

This manual has to be stored. It has to be ensured that all persons who 
operate the compact booster unit have access to the manual at all times.

1.6.2 For environmental protection

1.6.3 Modifications to the compact booster unit

When using externally procured parts, there is no guarantee that these are 
designed and constructed to tolerate demands made upon them or whether 
they comply with safety regulations.
For safety reasons, no unauthorised modifications may be made to the 
compact booster unit.
Parts and special equipment not delivered by Honeywell are also not autho-
rised by Honeywell for use.

1.7 Duty of due care of the operator

This compact booster unit was designed and constructed according to a risk 
assessment and after careful selection of the harmonised standards that 
apply, as well as according to further technical specifications. It thus 
complies with best practice and guarantees the highest safety standard.
This level of safety can only be attained during operational practice if all 
required safety measures have been taken. It is the duty of care of the 
operator of the compact booster unit to plan these measures and enforce 
their implementation.
In particular, the operator must ensure that
• the compact booster unit is only operated as intended
• the compact booster unit is only operated in perfect working condition.
• the manual has to be kept legible at all times and stored on-site with the 

compact booster unit.

• the compact booster unit is assembled, commissioned, maintained, and 

shut down solely by sufficiently qualified and authorised personnel.

• this personnel is regularly instructed on all relevant questions of work 

safety and environmental protection, and has also read and understood 
the manual and particularly the safety instructions it contains.

• none of the safety and warning signs attached to the compact booster unit 

are removed and all remain legible.

• a hazard assessment (according to the Safety at Work Act § 5) is 

conducted to detect further hazards that may arise from the particular 
working conditions on-site where the compact booster unit is operated.

• all further information and safety instructions which arise from the hazard 

assessment process shall be summarised in operating instructions 
(according to the work equipment regulation § 6).

• the drain output lines are sufficiently dimensioned 

1.8 Safety instructions for the operator/operating personnel 

• Eliminate hazards caused by electrical energy (for details refer to the 

country specific regulations and/or local power supply companies).

1.9 Safety instructions for maintenance, inspections and 

assembly work

• Alterations or modifications of the system are only permitted with the 

consent of the manufacturer. 

• Use only original parts or parts authorised by the manufacturer.
• Use of parts other than those authorised may lead to loss of liability for 

any damage they may cause.

• Perform service on the system only when the machine is off. 
• The pump housing has to be at ambient temperature. 
• The pump housing has to be depressurised and empty. 
• The procedures described in the manual for shutting down the system 

have to be observed under all circumstances. 

• Reinstall safety equipment and protective devices and activate them 

again immediately after work on the system has been completed. Before 
starting up again, observe the start-up checklist.

• Keep unauthorised persons (e.g. children) away from the system. 

1.10Requirements for operating personnel
1.10.1 Operating personnel

This compact booster system may only be asembled, started, maintained, 
and shut down by persons who have been trained, instructed and authorised 
to do so.
In some cases, training can be arranged by the manufacturer if asked by the 
operator. 
Training or personnel to operate system may only be conducted under the 
supervision of specialised technicians. 
The relevant authorisations of the personnel are to be specified by the 
operating company in the form of an operating instruction.
Over and above this, special qualifications are required for the following 
tasks:
• Only electricians may perform work on electrical equipment.
• Assembly, maintenance, servicing and repair work may only be 

performed by qualified, specialist personnel

The basic regulations on work safety and accident prevention are to be 
observed.

1.10.1.1Qualified personnel

Qualified personnel are persons who on account of their training, experience 
and instruction also their knowledge of the relevant norms, regulations, acci-
dent prevention regulations and operating conditions, including those 
persons responsible for the safety of the system, have been authorised to 
perform the relevant and required tasks, meanwhile being able to recognise 
and avoid dangers. This includes required knowledge of First Aid measures 
and the local ambulance services and facilities.

1.11Personal safety equipment

No personal safety equipment is required to operate the compact booster 
unit. 

When operating or servicing the compact booster unit, the regulations 
concerning waste avoidance and the proper recycling or disposal of wa-
ste must be observed.
Particular attention must be paid that materials and agents dangerous 
to the groundwater such as fats, oils, coolants, solvent-based liquid de-
tergents, etc. do not pollute the ground or access the sewage system. 
These materials must be caught in suitable tanks, stored, transported 
and properly disposed of.

Summary of Contents for CBU140

Page 1: ...CBU140 Compact Booster Unit single pump To ensure the quality of potable water according to EN1717 Instructions 32304091 001 ...

Page 2: ...struction dimensions 8 5 Shipping 9 5 1 Check condition upon delivery 9 5 2 Transportation 9 6 Assembly 9 6 1 General safety instructions 9 6 2 Installation according to EN1717 9 6 3 Inspection before assembly 10 6 3 1 Installation site 10 6 4 Installing the compact booster unit 10 6 5 Installing the pipelines 10 6 5 1 Water connection 10 6 5 2 Pressure connection 10 6 5 3 Connecting the overflow ...

Page 3: ...must be observed when planning the usage and operating the device Modification of the compact booster unit is not permitted and leads to the loss of warranty After an interruption of the electrical or fluid supply a defined or controlled re run of the process must be ensured The operator is responsible for complying with local regulations that are not covered by the manual 1 3 Further safety regul...

Page 4: ...conditions Danger area Type of hazard Reduction of hazard Pipelines Injury through high pressure Clear pipelines of pressure and medium prior to assem bly maintenance shut down Danger area Type of hazard Reduction of hazard Injury from cables Danger to life Electric shock of 230 400V from electric voltage Connect up protective earth system Always switch off power supply and secure against swit chi...

Page 5: ...egulation 6 the drain output lines are sufficiently dimensioned 1 8 Safety instructions for the operator operating personnel Eliminate hazards caused by electrical energy for details refer to the country specific regulations and or local power supply companies 1 9 Safety instructions for maintenance inspections and assembly work Alterations or modifications of the system are only permitted with th...

Page 6: ...intenance and service of the compact booster unit Unauthorised constructional modifications of the compact booster unit Improperly performed repairs Catastrophes through effect of a foreign object or force majeure 2 3 Storage and perfect condition This instruction manual is a part of the compact booster unit and has to be complete and accessible at all times Any instruction or page that is missing...

Page 7: ... nearly 55 dB A 3 4 Authorised environmental conditions 3 5 Type label Key for the serial number Pump medium Drinking water Without aggressive abrasive and solid components Flow rate up to 4m3 h 1 1 l s Pumping head up to 43 m Operating pressure max 6 bar Pre and pumping pressure must not exceed 6bar Switch on pressure pumps 2 5 bar System pressure pd max 6 bar Prepressure pumps pbefore max 1 bar ...

Page 8: ...avitation damage storage damage Do not throttle the input of the compact booster unit to avoid cavitation damage Other modes of operations if not mentioned in the documentation have to be coordinated with the manufacturer 3 9 Non intended use The compact booster unit is not designed for operation outside Tempera ture light and moisture can lead to malfunctions and damaging devices Do not operate t...

Page 9: ...All connection interfaces have protective lids Danger Danger of injury from electric voltage ª High shock currents and burns from direct and indirect contact with live parts Turn off the power supply before assembling the compact booster unit and secure it from being turned on Faulty mains connection ª Damage to the electricity network short circuit The electrical system must conform with the inst...

Page 10: ...th water Make allowance for space for operating and maintenance tasks Install connecting cable with zero potential No load is allowed to be put on either the connections or the system Install pressure reducing valve ahead of the system to ensure that not more than 4bar prepressure is fed from the drinking water network It is recommended to install a stop valve and an external filter Avoid overly b...

Page 11: ...ow up time can be reactivated 7 6 Start up checklist 8 Operation The pump is turned on automatically when a consumer is opened The pump is functioning If all consumers are closed then the pump shuts down automatically In case of water shortage the integrated protection against dry running shuts the pump down automatically The red light comes on in case of water shortage or malfunction With the Res...

Page 12: ...be performed by Honeywell technical staff If necessary contact the service department at Honeywell Performance of tasks only by qualified personnel see section 1 10 1 1 Danger Danger of injury from electric voltage ª High shock currents and burns from direct and indirect contact with live parts Turn off the power supply before maintaining the compact booster unit and secure it from being turned on...

Page 13: ...safety screws Adjust pump by hand so that the pump is not lying against the screws User Tank overflows Contamination in valve Eliminate dirt limescale in valve and replace floater if necessary Service 10 1Measures for elimination of pressure surges 10 1 1 Enlargement of the inlet line According to DIN 1988 Part 3 for amounts 0 5l s a minimal pipe inner diameter of 20mm is to be selected 10 1 2 Set...

Page 14: ...s Compact Booster Unit single pump CBU140 from 2013 onwards Danger Danger of injury from electric voltage ª High shock currents and burns from direct and indirect contact with live parts Turn off the power supply before shut down the compact booster unit and secure it from being turned on Caution Damage during storage caused by frost humidity dirt UV radiation or pests ª Corrosion Contamination of...

Page 15: ...s then the TÜV has to be informed as well The operating company or their customer hereby confirms being fully trained in operation and maintenance of the compact booster unit The circuit diagrams and instructions were also delivered 1 Compact booster unit Series Size Serial number Order number 2 Customer Operating site Customer Operating site Name Address 3 operating data refer to circuit diagram ...

Page 16: ... handling The following safety precautions regarding rinsing medium residual fluids and their disposal are required We ensure that the above information is correct and complete and delivery will be made according to statutory requirements Type Order number Order item number3 Delivery date Range of application Pumped medium3 radioactive explosive corrosive poisonous hazardous to health biohazard fl...

Page 17: ...inking water and guidelines for maintenance therein The unit has to be maintained regularly by qualified personnel and the results have to be documented This compact booster unit is subject to the standards for drinking water and guidelines for maintenance therein The unit has to be maintained regularly by qualified personnel and the results have to be documented Date Operating company Name Signat...

Page 18: ...Honeywell GmbH 18 Translation of original EN1H 1377GE23 R1114 GB ...

Page 19: ...EN1H 1377GE23 R1114 Translation of original 19 Honeywell GmbH GB ...

Page 20: ...1 81309 http ecc emea honeywell com Manufactured for and on behalf of the Environmental and Combustion Controls Division of Honeywell Technologies Sàrl Z A La Pièce 16 1180 Rolle Switzerland by its Authorised Representative Honeywell GmbH MU1H 1377GE23 R1114 Subject to change without notice 2014 Honeywell GmbH ...

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