background image

EN1H-1377GE23 R1114  -   Translation of original

3

Honeywell GmbH

GB

1. Safety Guidelines

1.1 Safety instructions in this manual

1.2 General safety instructions

This manual contains basic instructions which are to be observed in trans-
port, assembly, start-up, operation, maintenance, shut-down, storage and 
waste disposal.
The following safety instructions have to be observed while operating the 
compact booster unit:
• When using the compact booster unit, the data, operation and usage 

conditions specifically authorised in the technical data sheet and the 
operating manual have to be observed.

• Never exceed the permissible limits pertaining to pressure, temperature, 

etc. as stated in the documentation. 

• Observe all safety instructions as well as the operating instructions of the 

manual.

• Instructions that are directly attached to the system have to be observed 

and must be kept completely legible. This applies for example to:
- Safety instructions
- Arrow for rotation direction 
- Connection labels 
- Type label 

• Before assembly and start-up, the manual has to be read by the operator 

as well as by the responsible technical/operating personnel and has to be 
stored at the site of the compact booster unit at all times.

• Installation and maintenance work may only be performed by authorised 

specialist personnel with the appropriate tools.

• The technical condition of the compact booster unit has to be checked 

regularly (at least once a year) by the operating company.

• The local safety and accident regulations have to be observed when 

operating the compact booster unit.

• The general technical rules must be observed when planning the usage 

and operating the device.

• Modification of the compact booster unit is not permitted and leads to the 

loss of warranty.

• After an interruption of the electrical or fluid supply, a defined or controlled 

re-run of the process must be ensured.

• The operator is responsible for complying with local regulations that are 

not covered by the manual. 

1.3 Further safety regulations 

Besides the safety instructions presented in this manual and its intended 
use, the following safety regulations are valid:
• Accident prevention regulations, safety and operating regulations 
• Safety regulations for handling hazardous substances 
• Applicable standards and laws 

1.4 Unauthorised operation types 

The limits that are stated in the documentation have to always be complied 
with. The delivered system is only guaranteed to operate reliably when it is 
used as intended.

Danger

Places with this sign signify that death, severe bodily injury or significant 
property damage will occur if the appropriate precautionary measures 
are not followed!

Warning

Places with this sign signify that death, severe bodily injury or significant 
property damage may occur if the appropriate precautionary measures 
are not followed!

Caution

Places with this sign signify that small bodily injury or slight property da-
mage may occur if the appropriate precautionary measures are not fol-
lowed!

Places with this sign provide technical information and tips on usage 
that damage to the machine must be avoided.This symbol is not a safe-
ty indication.
Places with this sign provide information about possible hazards to the 
environment

Please notice that a safety symbol never can replace the text of the 
safety instruction itself - the text of the safety instruction must be read 
entirely!

Summary of Contents for CBU140

Page 1: ...CBU140 Compact Booster Unit single pump To ensure the quality of potable water according to EN1717 Instructions 32304091 001 ...

Page 2: ...struction dimensions 8 5 Shipping 9 5 1 Check condition upon delivery 9 5 2 Transportation 9 6 Assembly 9 6 1 General safety instructions 9 6 2 Installation according to EN1717 9 6 3 Inspection before assembly 10 6 3 1 Installation site 10 6 4 Installing the compact booster unit 10 6 5 Installing the pipelines 10 6 5 1 Water connection 10 6 5 2 Pressure connection 10 6 5 3 Connecting the overflow ...

Page 3: ...must be observed when planning the usage and operating the device Modification of the compact booster unit is not permitted and leads to the loss of warranty After an interruption of the electrical or fluid supply a defined or controlled re run of the process must be ensured The operator is responsible for complying with local regulations that are not covered by the manual 1 3 Further safety regul...

Page 4: ...conditions Danger area Type of hazard Reduction of hazard Pipelines Injury through high pressure Clear pipelines of pressure and medium prior to assem bly maintenance shut down Danger area Type of hazard Reduction of hazard Injury from cables Danger to life Electric shock of 230 400V from electric voltage Connect up protective earth system Always switch off power supply and secure against swit chi...

Page 5: ...egulation 6 the drain output lines are sufficiently dimensioned 1 8 Safety instructions for the operator operating personnel Eliminate hazards caused by electrical energy for details refer to the country specific regulations and or local power supply companies 1 9 Safety instructions for maintenance inspections and assembly work Alterations or modifications of the system are only permitted with th...

Page 6: ...intenance and service of the compact booster unit Unauthorised constructional modifications of the compact booster unit Improperly performed repairs Catastrophes through effect of a foreign object or force majeure 2 3 Storage and perfect condition This instruction manual is a part of the compact booster unit and has to be complete and accessible at all times Any instruction or page that is missing...

Page 7: ... nearly 55 dB A 3 4 Authorised environmental conditions 3 5 Type label Key for the serial number Pump medium Drinking water Without aggressive abrasive and solid components Flow rate up to 4m3 h 1 1 l s Pumping head up to 43 m Operating pressure max 6 bar Pre and pumping pressure must not exceed 6bar Switch on pressure pumps 2 5 bar System pressure pd max 6 bar Prepressure pumps pbefore max 1 bar ...

Page 8: ...avitation damage storage damage Do not throttle the input of the compact booster unit to avoid cavitation damage Other modes of operations if not mentioned in the documentation have to be coordinated with the manufacturer 3 9 Non intended use The compact booster unit is not designed for operation outside Tempera ture light and moisture can lead to malfunctions and damaging devices Do not operate t...

Page 9: ...All connection interfaces have protective lids Danger Danger of injury from electric voltage ª High shock currents and burns from direct and indirect contact with live parts Turn off the power supply before assembling the compact booster unit and secure it from being turned on Faulty mains connection ª Damage to the electricity network short circuit The electrical system must conform with the inst...

Page 10: ...th water Make allowance for space for operating and maintenance tasks Install connecting cable with zero potential No load is allowed to be put on either the connections or the system Install pressure reducing valve ahead of the system to ensure that not more than 4bar prepressure is fed from the drinking water network It is recommended to install a stop valve and an external filter Avoid overly b...

Page 11: ...ow up time can be reactivated 7 6 Start up checklist 8 Operation The pump is turned on automatically when a consumer is opened The pump is functioning If all consumers are closed then the pump shuts down automatically In case of water shortage the integrated protection against dry running shuts the pump down automatically The red light comes on in case of water shortage or malfunction With the Res...

Page 12: ...be performed by Honeywell technical staff If necessary contact the service department at Honeywell Performance of tasks only by qualified personnel see section 1 10 1 1 Danger Danger of injury from electric voltage ª High shock currents and burns from direct and indirect contact with live parts Turn off the power supply before maintaining the compact booster unit and secure it from being turned on...

Page 13: ...safety screws Adjust pump by hand so that the pump is not lying against the screws User Tank overflows Contamination in valve Eliminate dirt limescale in valve and replace floater if necessary Service 10 1Measures for elimination of pressure surges 10 1 1 Enlargement of the inlet line According to DIN 1988 Part 3 for amounts 0 5l s a minimal pipe inner diameter of 20mm is to be selected 10 1 2 Set...

Page 14: ...s Compact Booster Unit single pump CBU140 from 2013 onwards Danger Danger of injury from electric voltage ª High shock currents and burns from direct and indirect contact with live parts Turn off the power supply before shut down the compact booster unit and secure it from being turned on Caution Damage during storage caused by frost humidity dirt UV radiation or pests ª Corrosion Contamination of...

Page 15: ...s then the TÜV has to be informed as well The operating company or their customer hereby confirms being fully trained in operation and maintenance of the compact booster unit The circuit diagrams and instructions were also delivered 1 Compact booster unit Series Size Serial number Order number 2 Customer Operating site Customer Operating site Name Address 3 operating data refer to circuit diagram ...

Page 16: ... handling The following safety precautions regarding rinsing medium residual fluids and their disposal are required We ensure that the above information is correct and complete and delivery will be made according to statutory requirements Type Order number Order item number3 Delivery date Range of application Pumped medium3 radioactive explosive corrosive poisonous hazardous to health biohazard fl...

Page 17: ...inking water and guidelines for maintenance therein The unit has to be maintained regularly by qualified personnel and the results have to be documented This compact booster unit is subject to the standards for drinking water and guidelines for maintenance therein The unit has to be maintained regularly by qualified personnel and the results have to be documented Date Operating company Name Signat...

Page 18: ...Honeywell GmbH 18 Translation of original EN1H 1377GE23 R1114 GB ...

Page 19: ...EN1H 1377GE23 R1114 Translation of original 19 Honeywell GmbH GB ...

Page 20: ...1 81309 http ecc emea honeywell com Manufactured for and on behalf of the Environmental and Combustion Controls Division of Honeywell Technologies Sàrl Z A La Pièce 16 1180 Rolle Switzerland by its Authorised Representative Honeywell GmbH MU1H 1377GE23 R1114 Subject to change without notice 2014 Honeywell GmbH ...

Reviews: