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Honeywell GmbH

10

 Translation of original  -  EN1H-1377GE23 R1114

GB

6.3 Inspection before assembly 

Check the following points prior to installation:
• According to specifications on the type label, the system is suitable for the 

electric supply network.

• The medium to be pumped corresponds to the permissible pumping 

media

• The above-mentioned safety instructions have been observed.
• The installation room is dry, frost-free and well-ventilated.

6.3.1 Installation site 

6.4 Installing the compact booster unit

1. Remove the packaging before installing the system. 
2. Mark the 4 mounting points using the drilling template included.

3. Drill holes (4 x Ø10mm).
4. Insert suitable, proper sized dowels. 

- wall plugs included only for mounting in concrete and full brick walls.

5. Mount and adjust both of the lower fixing attachments.
6. Set the system in both of the lower fixing attachments.
7. Mount upper fixing attachments.

6.5 Installing the pipelines 

6.5.1 Water connection

1. Attach inlet connection R 

3

/

4

" with flexible pressure hose to the drinking 

water line.

2. Fill angular tank with water.
3. Open drinking water line.

- After opening the drinking water line, the tank is automatically filled.

6.5.2 Pressure connection

1. Install membrane pressure expansion vessel in consumption water line. 

Set pre-pressure to 3,2 - 3,4 bar. For filling use nitrogen only!

2. Connect the system to the consumption water line using the flexible pres-

sure hose.

6.5.3 Connecting the overflow 

An overflow for free drain as prescribed by EN 1717 is implemented, and 
has a nominal width of 70mm for this system. This overflow becomes effec-
tive when the drinking water backfeed leaks and the water exceeds the 
maximal overflow point.

1. Connect the overflow.

6.6 Electrical connection
6.6.1 Safety instructions

1. Compare the mains voltage with the specifications on the type label.
2. Insert mains plug in the electrical socket.

6.7 Verification of the waterflow

The water shortage monitor must not be activated at maximal withdrawal. 
Should the water shortage monitor nevertheless be activated, then the pres-
sure side must be throttled. For maximum withdrawal and backfeed amounts 
see chapter description.

Ideally select an outer wall for mounting.
The wall must be able to take 4 wall plugs Ø 10mm and carry the weight 
of the system (approx. 35 kg when filled with water).

Make allowance for space for operating and maintenance tasks.

Install connecting cable with zero potential. No load is allowed to be put 
on either the connections or the system.
Install pressure reducing valve ahead of the system to ensure that not 
more than 4bar prepressure is fed from the drinking water network.
It is recommended to install a stop valve and an external filter.

Avoid overly bending the flexible connecting pipe, as this reduces the 
service life and puts an improper load on the connections.
To avoid frequently pump activation for small withdrawal amounts, in-
stall membrane pressure expansion vessel downstream of the CBU. A 
membrane pressure expansion vessel is included in scope of delivery.
It is recommended to install a stop valve.

476

185

Caution

†

Overflow not connected

ª

Danger of flooding the installation room! 



Lead the overflow line to a drain with adequate dewatering 
capacity (connection DN70). 

The absence of backwater prevention due to the wastewater system 
leads to the loss of DVGW-approval! If the systems overflow funnel is 
missing, the system must be connected to the wastewater system with 
an overflow siphon found in the accessories. In doing so, it must be en-
sured that the overflow siphon is not firmly connected to the system and 
that the installation is performed according to DIN 1986-100, EN 1717.
With a secure connection to the wastewater system, we recommend the 
installation of a siphon to avoid unpleasant odour.

Danger

†

Danger of injury from electric voltage.

ª

High shock currents and burns from direct and indirect contact with 
live parts.



Turn off the power supply before assembling the compact 
booster unit and secure it from being turned on.

†

Faulty mains connection

ª

Damage to the electricity network, short circuit!



The electrical system must conform with the installation regula-
tions according to VDE 100 (i.e. grounded electrical sockets).



The electrical network must be equipped with a residual current 
device for max. 30mA.

†

Non- or erroneously-connected cables 

ª

Malfunctions, which endanger the safety of operating personnel.



Work on electrical equipment may only be performed by specia-
list electric technicians.

†

Improperly connected wiring and lines (e.g. too small bend radius) 

ª

Smouldering and fires from cables.



Work on electrical equipment may only be performed by specia-
list electric technicians.

†

Live cable ends and components



Make sure the protective earth system is connected throughout.

The installation of a motor protection device is recommended.

Summary of Contents for CBU140

Page 1: ...CBU140 Compact Booster Unit single pump To ensure the quality of potable water according to EN1717 Instructions 32304091 001 ...

Page 2: ...struction dimensions 8 5 Shipping 9 5 1 Check condition upon delivery 9 5 2 Transportation 9 6 Assembly 9 6 1 General safety instructions 9 6 2 Installation according to EN1717 9 6 3 Inspection before assembly 10 6 3 1 Installation site 10 6 4 Installing the compact booster unit 10 6 5 Installing the pipelines 10 6 5 1 Water connection 10 6 5 2 Pressure connection 10 6 5 3 Connecting the overflow ...

Page 3: ...must be observed when planning the usage and operating the device Modification of the compact booster unit is not permitted and leads to the loss of warranty After an interruption of the electrical or fluid supply a defined or controlled re run of the process must be ensured The operator is responsible for complying with local regulations that are not covered by the manual 1 3 Further safety regul...

Page 4: ...conditions Danger area Type of hazard Reduction of hazard Pipelines Injury through high pressure Clear pipelines of pressure and medium prior to assem bly maintenance shut down Danger area Type of hazard Reduction of hazard Injury from cables Danger to life Electric shock of 230 400V from electric voltage Connect up protective earth system Always switch off power supply and secure against swit chi...

Page 5: ...egulation 6 the drain output lines are sufficiently dimensioned 1 8 Safety instructions for the operator operating personnel Eliminate hazards caused by electrical energy for details refer to the country specific regulations and or local power supply companies 1 9 Safety instructions for maintenance inspections and assembly work Alterations or modifications of the system are only permitted with th...

Page 6: ...intenance and service of the compact booster unit Unauthorised constructional modifications of the compact booster unit Improperly performed repairs Catastrophes through effect of a foreign object or force majeure 2 3 Storage and perfect condition This instruction manual is a part of the compact booster unit and has to be complete and accessible at all times Any instruction or page that is missing...

Page 7: ... nearly 55 dB A 3 4 Authorised environmental conditions 3 5 Type label Key for the serial number Pump medium Drinking water Without aggressive abrasive and solid components Flow rate up to 4m3 h 1 1 l s Pumping head up to 43 m Operating pressure max 6 bar Pre and pumping pressure must not exceed 6bar Switch on pressure pumps 2 5 bar System pressure pd max 6 bar Prepressure pumps pbefore max 1 bar ...

Page 8: ...avitation damage storage damage Do not throttle the input of the compact booster unit to avoid cavitation damage Other modes of operations if not mentioned in the documentation have to be coordinated with the manufacturer 3 9 Non intended use The compact booster unit is not designed for operation outside Tempera ture light and moisture can lead to malfunctions and damaging devices Do not operate t...

Page 9: ...All connection interfaces have protective lids Danger Danger of injury from electric voltage ª High shock currents and burns from direct and indirect contact with live parts Turn off the power supply before assembling the compact booster unit and secure it from being turned on Faulty mains connection ª Damage to the electricity network short circuit The electrical system must conform with the inst...

Page 10: ...th water Make allowance for space for operating and maintenance tasks Install connecting cable with zero potential No load is allowed to be put on either the connections or the system Install pressure reducing valve ahead of the system to ensure that not more than 4bar prepressure is fed from the drinking water network It is recommended to install a stop valve and an external filter Avoid overly b...

Page 11: ...ow up time can be reactivated 7 6 Start up checklist 8 Operation The pump is turned on automatically when a consumer is opened The pump is functioning If all consumers are closed then the pump shuts down automatically In case of water shortage the integrated protection against dry running shuts the pump down automatically The red light comes on in case of water shortage or malfunction With the Res...

Page 12: ...be performed by Honeywell technical staff If necessary contact the service department at Honeywell Performance of tasks only by qualified personnel see section 1 10 1 1 Danger Danger of injury from electric voltage ª High shock currents and burns from direct and indirect contact with live parts Turn off the power supply before maintaining the compact booster unit and secure it from being turned on...

Page 13: ...safety screws Adjust pump by hand so that the pump is not lying against the screws User Tank overflows Contamination in valve Eliminate dirt limescale in valve and replace floater if necessary Service 10 1Measures for elimination of pressure surges 10 1 1 Enlargement of the inlet line According to DIN 1988 Part 3 for amounts 0 5l s a minimal pipe inner diameter of 20mm is to be selected 10 1 2 Set...

Page 14: ...s Compact Booster Unit single pump CBU140 from 2013 onwards Danger Danger of injury from electric voltage ª High shock currents and burns from direct and indirect contact with live parts Turn off the power supply before shut down the compact booster unit and secure it from being turned on Caution Damage during storage caused by frost humidity dirt UV radiation or pests ª Corrosion Contamination of...

Page 15: ...s then the TÜV has to be informed as well The operating company or their customer hereby confirms being fully trained in operation and maintenance of the compact booster unit The circuit diagrams and instructions were also delivered 1 Compact booster unit Series Size Serial number Order number 2 Customer Operating site Customer Operating site Name Address 3 operating data refer to circuit diagram ...

Page 16: ... handling The following safety precautions regarding rinsing medium residual fluids and their disposal are required We ensure that the above information is correct and complete and delivery will be made according to statutory requirements Type Order number Order item number3 Delivery date Range of application Pumped medium3 radioactive explosive corrosive poisonous hazardous to health biohazard fl...

Page 17: ...inking water and guidelines for maintenance therein The unit has to be maintained regularly by qualified personnel and the results have to be documented This compact booster unit is subject to the standards for drinking water and guidelines for maintenance therein The unit has to be maintained regularly by qualified personnel and the results have to be documented Date Operating company Name Signat...

Page 18: ...Honeywell GmbH 18 Translation of original EN1H 1377GE23 R1114 GB ...

Page 19: ...EN1H 1377GE23 R1114 Translation of original 19 Honeywell GmbH GB ...

Page 20: ...1 81309 http ecc emea honeywell com Manufactured for and on behalf of the Environmental and Combustion Controls Division of Honeywell Technologies Sàrl Z A La Pièce 16 1180 Rolle Switzerland by its Authorised Representative Honeywell GmbH MU1H 1377GE23 R1114 Subject to change without notice 2014 Honeywell GmbH ...

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