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Honeywell GmbH

8

 Translation of original  -  EN1H-1377GE23 R1114

GB

3.6 Version

Plug-in ready compact booster unit, consisting of:
• self-priming multi-stage centrifugal pump
• monitoring and control unit for the centrifugal pump
• system control
• backfeed tank with integrated drinking water backfeed via mechanical 

floating valve and free outlet according to EN 1717

• fastening set for wall mounting, consisting of screws, wall plugs and 

mounting bracket

• flexible expansion joint connection PN10 with DVGW-/TÜV approval and 

10-year guarantee for the pressure side as well as the drinking water 
connection (length approx. 30/50 cm)

• Membrane pressure expansion vessel
• Installation manual with mounting template

3.7 Overview

In an angular tank designed for wall mounting there is a multi-stage high-
pressure pump. The high-pressure pump is connected via bent tube to an 
inlet, which leads to the supply tank.

Figure 1:

CBU140 Structure

3.7.1 Installation type

• Fixed installation 

3.8 Intended use

The compact booster unit may only be operated in such areas as described 
in the other applicable documents. 
Non-intended operation of the compact booster unit can result in danger to 
persons, systems, the surroundings and the environment. 
• Operate the compact booster unit only if it is in perfect working condition. 
• Do not operate the compact booster unit if it is only partially assembled. 
• The compact booster unit may only be used to pump the medium as 

described in the documentation of the respective version. 

• Never operate the compact booster unit without pump medium. 
• Observe the values for minimum pumping rates (avoiding damage 

because of overheating, storage damage, ...). 

• Observe the values for maximum pumping rates (to avoid damage due to 

overheating, floating ring seal damage, cavitation damage, storage 
damage, ...). 

• Do not throttle the input of the compact booster unit (to avoid cavitation 

damage). 

• Other modes of operations, if not mentioned in the documentation, have 

to be coordinated with the manufacturer.

3.9 Non-intended use

The compact booster unit is not designed for operation outside. Tempera-
ture, light and moisture can lead to malfunctions and damaging devices. 
• Do not operate the compact booster unit outside.
• Operate the compact booster unit only as intended.
• Do not fill aggressive or flammable medium into the medium lines of the 

system.

• No mechanical stress on housings (e.g. by depositing objects or as a 

step).

• Do not perform any external modifications on the device housing. Do not 

paint housing parts and screws!

• Do not disassemble the compact booster unit more than is necessary for 

purposes of installation and maintenance.

3.10Options

4. Function

The self-priming system draws in the pumping medium from an angular tank 
via the inlet. In this tank there is a water supply of approx. 13 Litre, which is 
automatically filled and refilled from the drinking water network via floating 
valve. The pump is turned on and off automatically when a consumer is 
opened.
For monitoring there is a pump control in the pressure lines of the system, 
which turns the pump on when the pressure drops below approx. 2.5 bar 
(factory setting). When the consumer is closed, the pump is then turned off 
with a delay of approx. 10 seconds. This device simultaneously protects the 
pump from dry running. A check valve in the pump control prevents back-
flow. The pressure is read from a built-in pressure gauge.

4.1 Construction dimensions

CBU

Membrane pressure expansion vessel

1  Pump control

Pressure delivery

2 Pump 

6

Tank

3  Inlet tank

7

Vent valve

4  Drinking water connection

1

6

5

4

2

3

7

CBU140-25A-043

Connection size DN25, Pumping head 43 m

DN 70 discharge pipe

200mm free space for service 
in both directions 

410 

28 

56 

168 

569 

R 3/4 

90 

425 

R 1 

290

206

Summary of Contents for CBU140

Page 1: ...CBU140 Compact Booster Unit single pump To ensure the quality of potable water according to EN1717 Instructions 32304091 001 ...

Page 2: ...struction dimensions 8 5 Shipping 9 5 1 Check condition upon delivery 9 5 2 Transportation 9 6 Assembly 9 6 1 General safety instructions 9 6 2 Installation according to EN1717 9 6 3 Inspection before assembly 10 6 3 1 Installation site 10 6 4 Installing the compact booster unit 10 6 5 Installing the pipelines 10 6 5 1 Water connection 10 6 5 2 Pressure connection 10 6 5 3 Connecting the overflow ...

Page 3: ...must be observed when planning the usage and operating the device Modification of the compact booster unit is not permitted and leads to the loss of warranty After an interruption of the electrical or fluid supply a defined or controlled re run of the process must be ensured The operator is responsible for complying with local regulations that are not covered by the manual 1 3 Further safety regul...

Page 4: ...conditions Danger area Type of hazard Reduction of hazard Pipelines Injury through high pressure Clear pipelines of pressure and medium prior to assem bly maintenance shut down Danger area Type of hazard Reduction of hazard Injury from cables Danger to life Electric shock of 230 400V from electric voltage Connect up protective earth system Always switch off power supply and secure against swit chi...

Page 5: ...egulation 6 the drain output lines are sufficiently dimensioned 1 8 Safety instructions for the operator operating personnel Eliminate hazards caused by electrical energy for details refer to the country specific regulations and or local power supply companies 1 9 Safety instructions for maintenance inspections and assembly work Alterations or modifications of the system are only permitted with th...

Page 6: ...intenance and service of the compact booster unit Unauthorised constructional modifications of the compact booster unit Improperly performed repairs Catastrophes through effect of a foreign object or force majeure 2 3 Storage and perfect condition This instruction manual is a part of the compact booster unit and has to be complete and accessible at all times Any instruction or page that is missing...

Page 7: ... nearly 55 dB A 3 4 Authorised environmental conditions 3 5 Type label Key for the serial number Pump medium Drinking water Without aggressive abrasive and solid components Flow rate up to 4m3 h 1 1 l s Pumping head up to 43 m Operating pressure max 6 bar Pre and pumping pressure must not exceed 6bar Switch on pressure pumps 2 5 bar System pressure pd max 6 bar Prepressure pumps pbefore max 1 bar ...

Page 8: ...avitation damage storage damage Do not throttle the input of the compact booster unit to avoid cavitation damage Other modes of operations if not mentioned in the documentation have to be coordinated with the manufacturer 3 9 Non intended use The compact booster unit is not designed for operation outside Tempera ture light and moisture can lead to malfunctions and damaging devices Do not operate t...

Page 9: ...All connection interfaces have protective lids Danger Danger of injury from electric voltage ª High shock currents and burns from direct and indirect contact with live parts Turn off the power supply before assembling the compact booster unit and secure it from being turned on Faulty mains connection ª Damage to the electricity network short circuit The electrical system must conform with the inst...

Page 10: ...th water Make allowance for space for operating and maintenance tasks Install connecting cable with zero potential No load is allowed to be put on either the connections or the system Install pressure reducing valve ahead of the system to ensure that not more than 4bar prepressure is fed from the drinking water network It is recommended to install a stop valve and an external filter Avoid overly b...

Page 11: ...ow up time can be reactivated 7 6 Start up checklist 8 Operation The pump is turned on automatically when a consumer is opened The pump is functioning If all consumers are closed then the pump shuts down automatically In case of water shortage the integrated protection against dry running shuts the pump down automatically The red light comes on in case of water shortage or malfunction With the Res...

Page 12: ...be performed by Honeywell technical staff If necessary contact the service department at Honeywell Performance of tasks only by qualified personnel see section 1 10 1 1 Danger Danger of injury from electric voltage ª High shock currents and burns from direct and indirect contact with live parts Turn off the power supply before maintaining the compact booster unit and secure it from being turned on...

Page 13: ...safety screws Adjust pump by hand so that the pump is not lying against the screws User Tank overflows Contamination in valve Eliminate dirt limescale in valve and replace floater if necessary Service 10 1Measures for elimination of pressure surges 10 1 1 Enlargement of the inlet line According to DIN 1988 Part 3 for amounts 0 5l s a minimal pipe inner diameter of 20mm is to be selected 10 1 2 Set...

Page 14: ...s Compact Booster Unit single pump CBU140 from 2013 onwards Danger Danger of injury from electric voltage ª High shock currents and burns from direct and indirect contact with live parts Turn off the power supply before shut down the compact booster unit and secure it from being turned on Caution Damage during storage caused by frost humidity dirt UV radiation or pests ª Corrosion Contamination of...

Page 15: ...s then the TÜV has to be informed as well The operating company or their customer hereby confirms being fully trained in operation and maintenance of the compact booster unit The circuit diagrams and instructions were also delivered 1 Compact booster unit Series Size Serial number Order number 2 Customer Operating site Customer Operating site Name Address 3 operating data refer to circuit diagram ...

Page 16: ... handling The following safety precautions regarding rinsing medium residual fluids and their disposal are required We ensure that the above information is correct and complete and delivery will be made according to statutory requirements Type Order number Order item number3 Delivery date Range of application Pumped medium3 radioactive explosive corrosive poisonous hazardous to health biohazard fl...

Page 17: ...inking water and guidelines for maintenance therein The unit has to be maintained regularly by qualified personnel and the results have to be documented This compact booster unit is subject to the standards for drinking water and guidelines for maintenance therein The unit has to be maintained regularly by qualified personnel and the results have to be documented Date Operating company Name Signat...

Page 18: ...Honeywell GmbH 18 Translation of original EN1H 1377GE23 R1114 GB ...

Page 19: ...EN1H 1377GE23 R1114 Translation of original 19 Honeywell GmbH GB ...

Page 20: ...1 81309 http ecc emea honeywell com Manufactured for and on behalf of the Environmental and Combustion Controls Division of Honeywell Technologies Sàrl Z A La Pièce 16 1180 Rolle Switzerland by its Authorised Representative Honeywell GmbH MU1H 1377GE23 R1114 Subject to change without notice 2014 Honeywell GmbH ...

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