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Honeywell 15-0705-5 Component Maintenance Manual With Illustrated Parts List Download Page 5

COMPONENT MAINTENANCE MANUAL

15-0705

Copyright - Notice

Copyright 1996, 2017 Honeywell International Inc. All rights reserved.

Honeywell is a registered trademark of Honeywell International Inc.

All other marks are owned by their respective companies.

THIS IS THE CMM FOSI - DATE: 20101217

33-30-15

Page T-5

30 Mar 2017

© Honeywell International Inc. Do not copy without express permission of Honeywell.

Summary of Contents for 15-0705-5

Page 1: ...S283W703 6 81205 15 0705 7 72914 S283W703 17 81205 Legal Notice Export Control This document contains technical data and is subject to U S export regulations These commodities technology or software were exported from the United States in accordance with the export administration regulations Diversion contrary to U S law is prohibited ECCN 9E991 33 30 15 Page T 1 Publication Number D199602000093 R...

Page 2: ...icable written agreement with Honeywell relating to the repair or maintenance of the subject Honeywell Product subject to your compliance with the terms and conditions of this License Agreement Honeywell hereby grants you and you accept a limited personal non transferrable non exclusive license to use these Materials only in accordance with that agreement If you are a direct recipient of these Mat...

Page 3: ...is License Agreement nor any of its duties or obligations hereunder nor any interest or proceeds in and to the Materials shall be assignable or transferable in insolvency proceedings by merger by operation of law by purchase by change of control or otherwise by you without Honeywell s written consent 7 Copies of Materials Unless you have the express written permission of Honeywell you may not make...

Page 4: ...cussions and negotiations among them This License Agreement may be modified only by a duly authorized representative of Honeywell Safety Advisory WARNING BEFORE THE MATERIALS CALLED OUT IN THIS PUBLICATION ARE USED KNOW THE HANDLING STORAGE AND DISPOSAL PRECAUTIONS RECOMMENDED BY THE MANUFACTURER OR SUPPLIER FAILURE TO OBEY THE MANUFACTURERS OR SUPPLIERS RECOMMENDATIONS CAN RESULT IN PERSONAL INJU...

Page 5: ...nal Inc All rights reserved Honeywell is a registered trademark of Honeywell International Inc All other marks are owned by their respective companies THIS IS THE CMM FOSI DATE 20101217 33 30 15 Page T 5 30 Mar 2017 Honeywell International Inc Do not copy without express permission of Honeywell ...

Page 6: ...COMPONENT MAINTENANCE MANUAL 15 0705 Blank Page 33 30 15 Page T 6 30 Mar 2017 Honeywell International Inc Do not copy without express permission of Honeywell ...

Page 7: ... to the Fig Item column identifies changes in the Detailed Parts List See Transmittal information for history of revisions to this CMM Remove and discard all pages of the manual and replace them with the attached pages Write the revision number revision date and replacement date on the Record of Revisions page Remove and discard all Temporary Revision pages in this manual Write the date you remove...

Page 8: ... List All GRAPHIC 33 30 15 99B 805 A01 Page 2002 Figure 2001 Updated to show the latest engineering information All Subtask 33 30 15 99C 013 A01 Page 6001 Paragraph 1 B Table 6002 Updated to show PN T08C01G018009 and PN T08C01G018005 All TASK 33 30 15 300 801 A01 Page 6003 Paragraph 2 Table 6003 Updated to show PN T08C01G018009 and PN T08C01G018005 All Subtask 33 30 15 940 001 A01 Page 9001 Paragr...

Page 9: ...r revision date date put in the manual and your initials in the applicable column NOTE Refer to the Revision History in the TRANSMITTAL INFORMATION section for revision data EFFECTIVITY ALL 33 30 15 Page RR 1 30 Mar 2017 Honeywell International Inc Do not copy without express permission of Honeywell ...

Page 10: ...COMPONENT MAINTENANCE MANUAL 15 0705 Blank Page EFFECTIVITY ALL 33 30 15 Page RR 2 30 Mar 2017 Honeywell International Inc Do not copy without express permission of Honeywell ...

Page 11: ... deleted Active is entered by the holder of the manual Incorporated means a TR has been incorporated into the manual and includes the revision number of the manual when the TR was incorporated Deleted means a TR has been replaced by another TR a TR number will not be issued or a TR has been deleted Date Date Temporary Put Removed Revision Page Issue in from Number Status Number Date Manual By Manu...

Page 12: ...COMPONENT MAINTENANCE MANUAL 15 0705 Blank Page EFFECTIVITY ALL 33 30 15 Page RTR 2 30 Mar 2017 Honeywell International Inc Do not copy without express permission of Honeywell ...

Page 13: ...ght PN 15 0705 5 Boeing PN S283W703 6 Reduce Possible Damage to Lamp Contacts 1 25 Aug 2011 Revisions 1 2 and 3 Added Cargo Light PN 15 0705 7 1 26 Feb 2013 Revision 4 Added Acronyms and Abbreviations Table and Serial Numbers Below 8096 1 23 Jun 2016 EFFECTIVITY ALL 33 30 15 Page SBL 1 30 Mar 2017 Honeywell International Inc Do not copy without express permission of Honeywell ...

Page 14: ...COMPONENT MAINTENANCE MANUAL 15 0705 Blank Page EFFECTIVITY ALL 33 30 15 Page SBL 2 30 Mar 2017 Honeywell International Inc Do not copy without express permission of Honeywell ...

Page 15: ... 2017 INTRO 4 30 Mar 2017 INTRO 5 30 Mar 2017 INTRO 6 30 Mar 2017 INTRO 7 30 Mar 2017 INTRO 8 30 Mar 2017 INTRO 9 30 Mar 2017 INTRO 10 30 Mar 2017 INTRO 11 30 Mar 2017 INTRO 12 30 Mar 2017 INTRO 13 30 Mar 2017 INTRO 14 30 Mar 2017 INTRO 15 30 Mar 2017 INTRO 16 30 Mar 2017 INTRO 17 30 Mar 2017 INTRO 18 30 Mar 2017 INTRO 19 30 Mar 2017 INTRO 20 30 Mar 2017 Description and Operation 1 30 Mar 2017 2 3...

Page 16: ...1 30 Mar 2017 12002 30 Mar 2017 Installation 13001 30 Mar 2017 13002 30 Mar 2017 Servicing 14001 30 Mar 2017 14002 30 Mar 2017 Storage Including Transportation 15001 30 Mar 2017 15002 30 Mar 2017 Rework Service Bulletin Accomplishment Procedures 16001 30 Mar 2017 16002 30 Mar 2017 Illustrated Parts List 10001 30 Mar 2017 10002 30 Mar 2017 10003 30 Mar 2017 10004 30 Mar 2017 10005 30 Mar 2017 10006...

Page 17: ...30 15 99F 011 A01 INTRO 15 3 References TASK 33 30 15 99F 803 A01 INTRO 15 A Honeywell Vendor Publications Subtask 33 30 15 99F 012 A01 INTRO 15 B Other Publications Subtask 33 30 15 99F 013 A01 INTRO 15 4 Component Maintenance Levels TASK 33 30 15 99F 804 A01 INTRO 16 A General Subtask 33 30 15 99F 014 A01 INTRO 16 5 Acronyms and Abbreviations TASK 33 30 15 99F 805 A01 INTRO 16 A General Subtask ...

Page 18: ...0 002 A01 1002 C Testing of Door Mounted Cargo Loading Light Subtask 33 30 15 810 003 A01 1002 D Posttest Procedures Subtask 33 30 15 810 004 A01 1002 E Fault Isolation Subtask 33 30 15 810 005 A01 1002 F Job Close up Subtask 33 30 15 810 006 A01 1003 SCHEMATIC AND WIRING DIAGRAMS 1 Planning Data TASK 33 30 15 99C 802 A01 2001 A Reason for the Job Subtask 33 30 15 99C 004 A01 2001 B Job Setup Data...

Page 19: ... Job Subtask 33 30 15 99C 010 A01 5001 B Job Setup Data Subtask 33 30 15 99C 011 A01 5001 2 Procedure TASK 33 30 15 210 801 A01 5001 A Job Setup Subtask 33 30 15 210 001 A01 5001 B Standard Checks Subtask 33 30 15 210 002 A01 5002 C Job Close up Subtask 33 30 15 210 003 A01 5002 REPAIR 1 Planning Data TASK 33 30 15 99C 806 A01 6001 A Reason for the Job Subtask 33 30 15 99C 012 A01 6001 B Job Setup...

Page 20: ... Data TASK 33 30 15 99C 808 A01 8001 A Reason for the Job Subtask 33 30 15 99C 016 A01 8001 B Job Setup Data Subtask 33 30 15 99C 017 A01 8001 2 Fits and Clearances TASK 33 30 15 220 801 A01 8001 A Fits and Clearances of the Door Mounted Cargo Loading Light Subtask 33 30 15 220 001 A01 8001 B Torque Values Subtask 33 30 15 220 002 A01 8001 SPECIAL TOOLS FIXTURES EQUIPMENT AND CONSUMABLES 1 Plannin...

Page 21: ...sk 33 30 15 550 005 A01 15002 F Job Close up Subtask 33 30 15 550 006 A01 15002 REWORK 1 Not Applicable 16001 ILLUSTRATED PARTS LIST 1 Description TASK 33 30 15 99C 811 A01 10001 A General Subtask 33 30 15 99C 021 A01 10001 B Job Setup Data Subtask 33 30 15 99C 022 A01 10001 2 Contents of the IPL TASK 33 30 15 99C 812 A01 10001 A Vendor Code List Subtask 33 30 15 99C 023 A01 10001 B Equipment Desi...

Page 22: ...g Schematic GRAPHIC 33 30 15 99B 805 A01 2002 6001 Heat Shrinkable Insulation Sleeving GRAPHIC 33 30 15 99B 806 A01 6007 6002 Tubing and Lacing Tape Locations GRAPHIC 33 30 15 99B 807 A01 6008 7001 Lampholder Installation GRAPHIC 33 30 15 99B 808 A01 7003 10001 DPL Example GRAPHIC 33 30 15 99B 809 A01 10006 10002 Nomenclature Indentures GRAPHIC 33 30 15 99B 810 A01 10008 IPL Figure 1 Door Mounted ...

Page 23: ... 2002 3001 Special Tools Fixtures and Equipment 3001 3002 Consumables 3001 4001 Special Tools Fixtures and Equipment 4001 4002 Consumables 4001 5001 Special Tools Fixtures and Equipment 5001 5002 Consumables 5001 6001 Special Tools Fixtures and Equipment 6001 6002 Consumables 6001 6003 Electrical Wire 6003 7001 Special Tools Fixtures and Equipment 7001 7002 Consumables 7001 8001 Fits and Clearance...

Page 24: ...COMPONENT MAINTENANCE MANUAL 15 0705 Blank Page EFFECTIVITY ALL 33 30 15 Page TC 8 30 Mar 2017 Honeywell International Inc Do not copy without express permission of Honeywell ...

Page 25: ... obeyed can cause injury or death A CAUTION gives a condition or tells personnel what part of an operation or maintenance procedure which if not obeyed can cause damage to the equipment A NOTE gives data not commands The NOTE helps personnel when they do the related instruction 8 Warnings and cautions go before the applicable paragraph or step Notes follow the applicable paragraph or step B Observ...

Page 26: ...UAL 15 0705 Figure INTRO 1 Sheet 1 of 2 Geometric Tolerance Symbols GRAPHIC 33 30 15 99B 801 A01 EFFECTIVITY ALL 33 30 15 Page INTRO 2 30 Mar 2017 Honeywell International Inc Do not copy without express permission of Honeywell ...

Page 27: ...UAL 15 0705 Figure INTRO 1 Sheet 2 of 2 Geometric Tolerance Symbols GRAPHIC 33 30 15 99B 801 A01 EFFECTIVITY ALL 33 30 15 Page INTRO 3 30 Mar 2017 Honeywell International Inc Do not copy without express permission of Honeywell ...

Page 28: ...NTRO 1 Page Number Blocks Section Page Number Block Description and Operation 1 thru 999 Testing and Fault Isolation 1001 thru 1999 Schematic and Wiring Diagrams 2001 thru 2999 Disassembly 3001 thru 3999 Cleaning 4001 thru 4999 Inspection Check 5001 thru 5999 Repair 6001 thru 6999 Assembly 7001 thru 7999 Fits and Clearances 8001 thru 8999 Special Tools Fixtures Equipment and Consumables 9001 thru ...

Page 29: ...e MTOSS numbering system is to provide a means for the automated sorting retrieval and management of digitized data 4 Section and Sub section Numbering System a All procedures in this publication have TASK and SUBTASK numbers at key data retrieval points The numbers provide the following Identification of the hardware part or parts primary to the TASK Identification of the maintenance function app...

Page 30: ...00 REMOVAL AND DISASSEMBLY 010 Removal Removal of the engine component from a workstand transport dolly test stand etc or aircraft 020 Remove Modular Sections This is the first echelon of disassembly which consists of sectionalization of the unit engine into primary modular sections Modular sections are identified by the third element of the ATA number when removed from the unit engine 030 Disasse...

Page 31: ...of disassembly of support equipment required to maintain said support equipment 100 CLEANING 110 Chemical Removal of surface deposits from a part by use of a chemical cleaning agent After being dissolved the deposit is washed or rinsed away after a soaking period Also includes chemical power flushing 120 Abrasive Removal of surface deposits from a part by wet or dry particle impingement 130 Ultras...

Page 32: ...d to verify proper condition and acceptability for continued service 220 Visual Dimensional A comparison of the dimensions and material conditions of parts subassemblies and assemblies with the specifications contained in technical manuals and or blueprints to detect deviations from established standard and limits and determine the acceptability for continued service repair or need to discard the ...

Page 33: ...Welding and Brazing The joining of pieces by welding fusion resistance spot electron beam plasma arc brazing furnace torch induction or soldering This category includes hard facing 320 Machining The process of obtaining a desired shape or finish by grinding turning boring reaming broaching milling drilling lapping honing sizing polishing buffing cutting forming stamping blanking etc 330 Stripping ...

Page 34: ...nd flaring the rivet 400 INSTALLATION AND ASSEMBLY 410 Install Installation of the unit engine onto a workstand transport dolly test stand or aircraft 420 Install Modular Sections The third echelon of assembly consisting of assembly of the modular assemblies into a complete unit engine assembly The modular sections are identified by the third element of the ATA number 430 Assemble Modular Sections...

Page 35: ...assemblies or components from shipping containers 550 Storage Safekeeping of parts subassemblies assemblies or components until required for use 560 Marshaling Positioning Marshaling is collection of parts subassemblies and accessories prior to release for assembly Positioning is movement from one fixed state to another 570 Engine Ferry Pod Maintenance Necessary preparations before and after trans...

Page 36: ...n checks and flow measurements through the part or system being tested 750 Electrical Return to Service Functional tests manual or ATE of the system or component as well as measurement of electrical or electronic parameters designed to determine whether the item can be returned to service May include fault isolation procedures for components that require close correlation between test results and ...

Page 37: ...nizing any functional changes chemical visual dimensional cleaning machining etc necessary to incorporate the service bulletin 850 Part Number Change Re identification Change of part number application of part number by transfer engrave repair number etc 860 Unassigned 870 Description and Operation Electrical and mechanical description of the unit or component Includes leading particulars descript...

Page 38: ...of IPL IPC that contains equipment designators cross referenced to detailed parts list 970 Illustrated Parts List Numerical Index Section of IPL IPC that contains an alphanumeric listing of all parts in the unit cross referenced to the detailed parts list 980 Illustrated Parts List Alternate Vendor Index Optional section of IPL IPC that contains an alphanumeric listing of all parts in the unit tha...

Page 39: ...the list that follows ATA No 20 00 04 Pub No A09 1100 001 Handling Storage and Shipping Procedures for Honeywell Avionics Equipment Instruction Manual ATA No 20 00 03 Pub No A09 1100 004 Standard Repair Procedures for Honeywell Avionics Equipment Instruction Manual B Other Publications Subtask 33 30 15 99F 013 A01 1 These publications are standard references Check for latest version of publication...

Page 40: ...ce procedures are limited to the replacement of subassemblies 5 Component maintenance level 2 embodies those activities necessary to Fault isolate to the defective subassembly Replace such subassemblies Return the LRU to service 6 Component maintenance level 2 includes programming calibrations alignments tuning etc necessary to return the LRU to service without the replacement of basic parts 7 Com...

Page 41: ...ipment designator index ESDS electrostatic discharge sensitive F Fahrenheit GPO Government Printing Office IEC International Electrotechnical Commission IEEE Institute of Electrical and Electronics Engineers IPC illustrated parts catalog IPL illustrated parts list kg kilogram kPa kilopascal LRU line replaceable unit mm millimeter MTOSS maintenance task oriented support system NHA next higher assem...

Page 42: ... INTRO 3 Verification Data Section Method Date Testing and Fault Isolation Performance 24 Feb 1994 Disassembly Performance 24 Feb 1994 Assembly Performance 24 Feb 1994 Engineering Technical Review Performance 24 Feb 1994 7 Software History TASK 33 30 15 99F 807 A01 A Software Data Subtask 33 30 15 99F 017 A01 1 Not applicable 8 History of Changes TASK 33 30 15 99F 808 A01 A Modification Configurat...

Page 43: ...ervice Information Documents Document Type Document Number Revision Number Title Date Put In Manual TIL TIL 346 25 Aug 2011 EFFECTIVITY ALL 33 30 15 Page INTRO 19 30 Mar 2017 Honeywell International Inc Do not copy without express permission of Honeywell ...

Page 44: ...COMPONENT MAINTENANCE MANUAL 15 0705 Blank Page EFFECTIVITY ALL 33 30 15 Page INTRO 20 30 Mar 2017 Honeywell International Inc Do not copy without express permission of Honeywell ...

Page 45: ...128 5 mm Width 5 06 inches 128 5 mm Height 2 66 inches 67 6 mm Depth less connector 4 18 inches 106 2 mm Weight max 0 50 pound 0 2 kg Voltage 28 VDC 3 Refer to Figure 1 for door mounted cargo loading light Figure 1 Sheet 1 of 1 Cargo Light GRAPHIC 33 30 15 99B 804 A01 B Job Setup Data Subtask 33 30 15 99C 001 A01 1 The list that follows identifies Honeywell publications that are related to this se...

Page 46: ...embly It is designed to give general area illumination in the cargo hold on the aircraft 2 Operation TASK 33 30 15 870 802 A01 A Door Mounted Cargo Loading Light Subtask 33 30 15 870 003 A01 1 The cargo light operates on 28 VDC and is turned ON and OFF by a remote switch inside the cockpit EFFECTIVITY ALL 33 30 15 Page 2 30 Mar 2017 Honeywell International Inc Do not copy without express permissio...

Page 47: ...ools Fixtures and Equipment Number Description Source variable regulated power supply 0 30 VDC 6 amperes minimum commercially available Fluke 8010A digital multimeter 0 to 200 volts 0 to 2 000 milliamps 1 0 accuracy CAGE 89536 WARNING BEFORE YOU USE A MATERIAL REFER TO THE MANUFACTURERS MATERIAL SAFETY DATA SHEETS SOME MATERIALS CAN BE DANGEROUS CAUTION DO NOT USE MATERIALS THAT ARE NOT EQUIVALENT...

Page 48: ...t dust and foreign material 3 Visually inspect the cargo light for signs of missing broken bent or cracked parts Damaged parts must be replaced before the cargo light is tested C Testing of Door Mounted Cargo Loading Light Subtask 33 30 15 810 003 A01 1 Connect the door mounted cargo loading light to test setup as follows 2 Lamp 5 IPL Figure 1 must be installed in the light subassembly 75 during t...

Page 49: ...r not at full intensity 3 Electrical wires damaged or broken 3 Use a Fluke 8010A digital multimeter to check continuity If no continuity replace broken wires NOTE The continuity check is a measure of resistance If the measured resistance is megohms there is a break in continuity equipment is faulty Replace as necessary F Job Close up Subtask 33 30 15 810 006 A01 1 Remove all tools equipment and un...

Page 50: ...COMPONENT MAINTENANCE MANUAL 15 0705 Blank Page EFFECTIVITY ALL 33 30 15 Page 1004 30 Mar 2017 Honeywell International Inc Do not copy without express permission of Honeywell ...

Page 51: ...licable Not applicable Not applicable WARNING BEFORE YOU USE A MATERIAL REFER TO THE MANUFACTURERS MATERIAL SAFETY DATA SHEETS SOME MATERIALS CAN BE DANGEROUS CAUTION DO NOT USE MATERIALS THAT ARE NOT EQUIVALENT TO HONEYWELL SPECIFIED MATERIALS MATERIALS THAT ARE NOT EQUIVALENT CAN CAUSE DAMAGE TO THE EQUIPMENT AND CAN MAKE THE WARRANTY NOT APPLICABLE 4 Refer to Table 2002 for the specified consum...

Page 52: ...umber Door Mounted Cargo Loading Light 15 0705 5 7 Figure 2001 Figure 2001 Sheet 1 of 1 Door Mounted Cargo Loading Light Wiring Schematic GRAPHIC 33 30 15 99B 805 A01 EFFECTIVITY ALL 33 30 15 Page 2002 30 Mar 2017 Honeywell International Inc Do not copy without express permission of Honeywell ...

Page 53: ...rmine whether part s can be replaced 5 Do not remove the electrical wires unless repair or replacement is required Tag the electrical wires before removal 6 CAGE codes and manufacturers addresses are available at https cage dla mil Table 3001 Special Tools Fixtures and Equipment Number Description Source Not applicable Not applicable Not applicable WARNING BEFORE YOU USE A MATERIAL REFER TO THE MA...

Page 54: ...ag the items that are disconnected to show where the connections were made 5 Identify the tie points for the wire assembly to prevent damage to the wire insulation during assembly B Disassembly of Door Mounted Cargo Loading Light Subtask 33 30 15 000 002 A01 1 Loosen two captive screws 65 IPL Figure 1 and swing the lens assembly 20 away from the light subassembly 75 to length of the lens lanyard 5...

Page 55: ...then slide the lampholder 105 out from the reflector 135 C Job Close up Subtask 33 30 15 000 003 A01 1 Remove all tools equipment and unwanted materials from the work area EFFECTIVITY ALL 33 30 15 Page 3003 30 Mar 2017 Honeywell International Inc Do not copy without express permission of Honeywell ...

Page 56: ...COMPONENT MAINTENANCE MANUAL 15 0705 Blank Page EFFECTIVITY ALL 33 30 15 Page 3004 30 Mar 2017 Honeywell International Inc Do not copy without express permission of Honeywell ...

Page 57: ...rush commercially available stiff bristle brush commercially available WARNING BEFORE YOU USE A MATERIAL REFER TO THE MANUFACTURERS MATERIAL SAFETY DATA SHEETS SOME MATERIALS CAN BE DANGEROUS CAUTION DO NOT USE MATERIALS THAT ARE NOT EQUIVALENT TO HONEYWELL SPECIFIED MATERIALS MATERIALS THAT ARE NOT EQUIVALENT CAN CAUSE DAMAGE TO THE EQUIPMENT AND CAN MAKE THE WARRANTY NOT APPLICABLE 4 Refer to Ta...

Page 58: ...e cleaning procedures Use the standard repair procedures and approved local shop procedures B External Parts Subtask 33 30 15 100 002 A01 1 Remove dirt and dust with air supply with an air ionizing gun attachment or air ionizing nozzle for compressed air lines or a soft bristle brush 2 Remove oil and grease that has collected on the door mounted cargo loading light Use a clean A A 59323 cleaning c...

Page 59: ... OF THE PART 1 Remove a thin layer of surface corrosion with correct abrasive cloth Use ANSI B74 18 aluminum oxide abrasive cloth on aluminum parts Use P C 458 crocus cloth on metal parts 2 Clean the metal parts in Armakleen M HP II aqueous cleaner Use a soft bristle brush to remove ground in deposits WARNING AIR PRESSURE MUST BE LIMITED TO 30 POUNDS PER SQUARE INCH 207 KILOPASCAL 3 Dry the part w...

Page 60: ...COMPONENT MAINTENANCE MANUAL 15 0705 Blank Page EFFECTIVITY ALL 33 30 15 Page 4004 30 Mar 2017 Honeywell International Inc Do not copy without express permission of Honeywell ...

Page 61: ...UIVALENT CAN CAUSE DAMAGE TO THE EQUIPMENT AND CAN MAKE THE WARRANTY NOT APPLICABLE 4 Refer to Table 5002 for the specified consumable materials in this section Table 5002 Consumables Number Description Source Not applicable Not applicable Not applicable 5 The list that follows identifies Honeywell publications that are related to this section Not applicable 2 Procedure TASK 33 30 15 210 801 A01 A...

Page 62: ...Refer to REPAIR PGBLK 33 30 15 6000 to repair minor damage 3 Examine aluminum parts for nicks and scratches If more than 5 percent of the surface is damaged replace the part Refer to REPAIR PGBLK 33 30 15 6000 to repair minor damage 4 Visually inspect threaded parts for distortion or stripping If damaged replace the part 5 Examine the lamp 5 IPL Figure 1 and the lens assembly 20 for cracks or brea...

Page 63: ... 6001 Special Tools Fixtures and Equipment Number Description Source 59250 crimping tool CAGE 00779 heat gun commercially available M22520 1 01 crimping tool commercially available M22520 1 02 positioner commercially available M81969 14 03 extraction insertion tool commercially available WARNING BEFORE YOU USE A MATERIAL REFER TO THE MANUFACTURERS MATERIAL SAFETY DATA SHEETS SOME MATERIALS CAN BE ...

Page 64: ...rade commercially available RTV 157 gray adhesive sealant AD029 CAGE 09214 VARGLAS H C 2 tubing TU420 7 non rigid white fiberglass CAGE 79074 W1928 wire braded mesh 3 64 in 1 2 mm outside diameter 1 75 in long 44 5 mm 7 7 cres wire rope CAGE 72914 5 The list that follows identifies Honeywell publications that are related to this section ATA No 20 00 03 Pub No A09 1100 004 Standard Repair Procedure...

Page 65: ...Electrical Wire Door Mounted Cargo Loading Light Electrical Wire BMS 13 48 T08C01G018000 wire 18 AWG 12 inch 305 mm black BMS 13 48 T08C01G018009 wire 18 AWG 12 inch 305 mm white BMS 13 48 T08C01G018005 wire 18 AWG 15 inch 381 mm green B References for Repair Subtask 33 30 15 300 002 A01 1 These references show where to find repair data that is located in other sections of this manual and in other...

Page 66: ...sed material with a very fine file b Blend damaged area into adjacent surfaces c Polish areas with correct abrasive cloth D Surface Finish Procedure Subtask 33 30 15 210 004 A01 1 This procedure must be used for touch up of scratches and minor surface defects of chromate coated parts a Repair area if required Refer to Paragraph 2 C Subtask 33 30 15 300 003 A01 for details b If not already done cov...

Page 67: ...ntacts 90 from the rear of connector 85 c Cut the electrical wire at base of the electrical contacts 90 Discard the electrical contacts 90 d Strip 0 25 inch 6 4 mm insulation from end of the electrical wire s e Use an M22520 1 01 crimping tool with an M22520 1 02 positioner to install new electrical contacts 90 on the electrical wire s f Install the electrical contacts 90 in the connector 85 g Tie...

Page 68: ...he lampholder 105 l Post SB 15 0705 33 1 Slide M23053 11 205 C heat shrink tubing clear 0 375 inch 9 52 mm inside diameter x 2 0 inch 51 mm long over the screws and use a heat gun to shrink sleeving as shown in Figure 6001 m Pre SB 15 0705 33 1 Slide the nipple 95 along the electrical wires and tubing onto the lampholder 105 to cover electrical wire connections NOTE Post SB 15 0705 33 1 Do not put...

Page 69: ...t 40 and position on the retainer 35 Use a clean A A 59323 cleaning cloth to remove excess RTV 157 gray adhesive sealant Let air dry for 24 hours 2 Replace the damaged lens 45 as follows a Remove the old lens 45 from the retainer 35 and discard b Remove old RTV 157 gray adhesive sealant residue from the retainer 35 Refer to CLEANING PGBLK 33 30 15 4000 for details WARNING ADHESIVE IS HIGHLY FLAMMA...

Page 70: ...NUAL 15 0705 Figure 6002 Sheet 1 of 1 Tubing and Lacing Tape Locations GRAPHIC 33 30 15 99B 807 A01 EFFECTIVITY ALL 33 30 15 Page 6008 30 Mar 2017 Honeywell International Inc Do not copy without express permission of Honeywell ...

Page 71: ... details 2 Wrap parts in a clean A A 59323 cleaning cloth to avoid contamination until ready for assembly H Job Close up Subtask 33 30 15 300 007 A01 1 Remove all tools equipment and unwanted materials from the work area EFFECTIVITY ALL 33 30 15 Page 6009 30 Mar 2017 Honeywell International Inc Do not copy without express permission of Honeywell ...

Page 72: ...COMPONENT MAINTENANCE MANUAL 15 0705 Blank Page EFFECTIVITY ALL 33 30 15 Page 6010 30 Mar 2017 Honeywell International Inc Do not copy without express permission of Honeywell ...

Page 73: ...acturers addresses are available at https cage dla mil Table 7001 Special Tools Fixtures and Equipment Number Description Source Not applicable Not applicable Not applicable WARNING BEFORE YOU USE A MATERIAL REFER TO THE MANUFACTURERS MATERIAL SAFETY DATA SHEETS SOME MATERIALS CAN BE DANGEROUS CAUTION DO NOT USE MATERIALS THAT ARE NOT EQUIVALENT TO HONEYWELL SPECIFIED MATERIALS MATERIALS THAT ARE ...

Page 74: ...in the parts list and read the correct part number Item numbers refer to the same figure until a different figure is specified 3 Refer to the data written during disassembly for the location of the tie points and where to connect the components and wires B Assembly of Door Mounted Cargo Loading Light Subtask 33 30 15 400 002 A01 1 If removed push down on the lampholder retaining button then slide ...

Page 75: ... 1000 for details 10 Install VARGLAS H C 2 tubing TU420 and MIL T 43435 Type II Finish E lacing tape on electrical wires Refer to REPAIR PGBLK 33 30 15 6000 for details 11 Slide the nipple 95 along electrical wires and over end of the lampholder 105 to cover the electrical wire connections NOTE Post SB 15 0705 33 1 Do not put the cable nipple back on the cargo light 12 Post SB 15 0705 33 1 Identif...

Page 76: ...COMPONENT MAINTENANCE MANUAL 15 0705 Blank Page EFFECTIVITY ALL 33 30 15 Page 7004 30 Mar 2017 Honeywell International Inc Do not copy without express permission of Honeywell ...

Page 77: ...Light Subtask 33 30 15 220 001 A01 1 Refer to Table 8001 when you do the procedures in REPAIR PGBLK 33 30 15 6000 and ASSEMBLY PGBLK 33 30 15 7000 Table 8001 Fits and Clearances Nomenclature Description Figure Item Requirement Dimension Lens lanyard 50 IPL Figure 1 2 0 0 10 inches 51 2 5 mm final length of lens lanyard measured between centers of terminal 62 eyelets B Torque Values Subtask 33 30 1...

Page 78: ...COMPONENT MAINTENANCE MANUAL 15 0705 Blank Page EFFECTIVITY ALL 33 30 15 Page 8002 30 Mar 2017 Honeywell International Inc Do not copy without express permission of Honeywell ...

Page 79: ...hment or air ionizing nozzle for compressed air lines 20 PSI 138 kPa maximum commercially available heat gun commercially available soft bristle brush commercially available stiff bristle brush commercially available variable regulated power supply 0 30 VDC 6 amperes minimum commercially available Fluke 8010A digital multimeter 0 to 200 volts 0 to 2 000 milliamps 1 0 accuracy CAGE 89536 M22520 1 0...

Page 80: ...e 18 AWG 12 inch 305 mm black Class 1 commercially available BMS 13 48 T08C01G018005 wire 18 AWG 15 inch 381 mm green Class 1 commercially available BMS 13 48 T08C01G018009 wire 18 AWG 12 inch 305 mm white Class 1 commercially available M23053 11 205 C heat shrink tubing clear 0 375 inch 9 52 mm inside diameter x 2 0 inch 51 mm long commercially available M23053 5 105 0 heat shrink tubing 0 187 in...

Page 81: ...05 5 The list that follows identifies Honeywell publications that are related to this section Not applicable EFFECTIVITY ALL 33 30 15 Page 9003 30 Mar 2017 Honeywell International Inc Do not copy without express permission of Honeywell ...

Page 82: ...COMPONENT MAINTENANCE MANUAL 15 0705 Blank Page EFFECTIVITY ALL 33 30 15 Page 9004 30 Mar 2017 Honeywell International Inc Do not copy without express permission of Honeywell ...

Page 83: ...COMPONENT MAINTENANCE MANUAL 15 0705 SPECIAL PROCEDURES 1 Not Applicable EFFECTIVITY ALL 33 30 15 Page 11001 30 Mar 2017 Honeywell International Inc Do not copy without express permission of Honeywell ...

Page 84: ...COMPONENT MAINTENANCE MANUAL 15 0705 Blank Page EFFECTIVITY ALL 33 30 15 Page 11002 30 Mar 2017 Honeywell International Inc Do not copy without express permission of Honeywell ...

Page 85: ...COMPONENT MAINTENANCE MANUAL 15 0705 REMOVAL 1 Not Applicable EFFECTIVITY ALL 33 30 15 Page 12001 30 Mar 2017 Honeywell International Inc Do not copy without express permission of Honeywell ...

Page 86: ...COMPONENT MAINTENANCE MANUAL 15 0705 Blank Page EFFECTIVITY ALL 33 30 15 Page 12002 30 Mar 2017 Honeywell International Inc Do not copy without express permission of Honeywell ...

Page 87: ...COMPONENT MAINTENANCE MANUAL 15 0705 INSTALLATION 1 Not Applicable EFFECTIVITY ALL 33 30 15 Page 13001 30 Mar 2017 Honeywell International Inc Do not copy without express permission of Honeywell ...

Page 88: ...COMPONENT MAINTENANCE MANUAL 15 0705 Blank Page EFFECTIVITY ALL 33 30 15 Page 13002 30 Mar 2017 Honeywell International Inc Do not copy without express permission of Honeywell ...

Page 89: ...COMPONENT MAINTENANCE MANUAL 15 0705 SERVICING 1 Not Applicable EFFECTIVITY ALL 33 30 15 Page 14001 30 Mar 2017 Honeywell International Inc Do not copy without express permission of Honeywell ...

Page 90: ...COMPONENT MAINTENANCE MANUAL 15 0705 Blank Page EFFECTIVITY ALL 33 30 15 Page 14002 30 Mar 2017 Honeywell International Inc Do not copy without express permission of Honeywell ...

Page 91: ...REFER TO THE MANUFACTURERS MATERIAL SAFETY DATA SHEETS SOME MATERIALS CAN BE DANGEROUS CAUTION DO NOT USE MATERIALS THAT ARE NOT EQUIVALENT TO HONEYWELL SPECIFIED MATERIALS MATERIALS THAT ARE NOT EQUIVALENT CAN CAUSE DAMAGE TO THE EQUIPMENT AND CAN MAKE THE WARRANTY NOT APPLICABLE 4 Refer to Table 15002 for the specified consumable materials in this section Table 15002 Consumables Number Descripti...

Page 92: ...2 A01 1 Clean the door mounted cargo loading light with a A A 59323 cleaning cloth to remove dirt dust and unwanted material 2 Do the preservation procedure for the door mounted cargo loading light Refer to MIL STD 2073 1C Method 41 3 Put the door mounted cargo loading light in wrapping material then in a plastic bag C Packing Subtask 33 30 15 550 003 A01 1 Put A A 59135 dunnage A A 59136 cushioni...

Page 93: ...ENANCE MANUAL 15 0705 REWORK SERVICE BULLETIN ACCOMPLISHMENT PROCEDURES 1 Not Applicable EFFECTIVITY ALL 33 30 15 Page 16001 30 Mar 2017 Honeywell International Inc Do not copy without express permission of Honeywell ...

Page 94: ...COMPONENT MAINTENANCE MANUAL 15 0705 Blank Page EFFECTIVITY ALL 33 30 15 Page 16002 30 Mar 2017 Honeywell International Inc Do not copy without express permission of Honeywell ...

Page 95: ...gnator Index Subtask 33 30 15 99C 024 A01 1 The EDI is an alphanumeric list of the equipment designators given to the subassemblies and electrical electronic parts The designators are an aid to identify parts in SCHEMATIC AND WIRING DIAGRAMS PGBLK 33 30 15 2000 Refer to the Equipment Designation Index List 2 Each entry in the EDI identifies the figure and item numbers where the part is found in th...

Page 96: ... an assembly or installation are illustrated they can be identified by a bracket The bracket identifies the next higher assembly or installation If brackets are not used the detail parts are illustrated but the next higher assembly or installation is not d The parts that make up a select from range group i e calibration resistor assortments have a non illustrated item number or a different figure ...

Page 97: ...s in the nomenclature column one indenture one dot to the right of the assembly to which it belongs 2 The items at the same indenture are all components of a single assembly or subassembly Refer to Figure 10002 for an example of the indenture code system b Wherever possible abbreviations will agree with the ASME Y14 38 specification The non standard abbreviations that spell words are not used c Th...

Page 98: ... 14 REFERENCE GAREF TUCREF AIREF TORREF etc shows the procurable part number that exceeds 15 digits in the NOMENCLATURE column as ORDER PN NNNN 15 ORDER PART NUMBER shows a nonstandard or reference part number 16 PART ADDED shows the part is added with no comparable component involved in the change Interchangeability of other parts is not affected by the additions unless specified 17 DELETED shows...

Page 99: ...sed in the configuration of the top assembly that has the same letter code d If this column has more than one letter code the part is used in each top assembly with the same letter codes e If a comma separates the column entry A C the other codes do not apply For example a component coded A C is applicable for Codes A and C only and not applicable for Code B f If a dash separates the column entry ...

Page 100: ...ENANCE MANUAL 15 0705 Figure 10001 Sheet 1 of 1 DPL Example GRAPHIC 33 30 15 99B 809 A01 EFFECTIVITY ALL 33 30 15 Page 10006 30 Mar 2017 Honeywell International Inc Do not copy without express permission of Honeywell ...

Page 101: ...EDED BY example 26 COMPONENT OF ITEM or PART NUMBER example 10 SUPERSEDES example 27 Changed or added data indicator example 11 REPLACED BY example 28 Non illustrated indicator example 12 REPLACES example 29 Vendor code example 13 PRE SERVICE BULLETIN example 30 Control Specification or Drawing Number for the related part in the Part Number column example 14 POST SERVICE BULLETIN example 31 Effect...

Page 102: ... MANUAL 15 0705 Figure 10002 Sheet 1 of 1 Nomenclature Indentures GRAPHIC 33 30 15 99B 810 A01 EFFECTIVITY ALL 33 30 15 Page 10008 30 Mar 2017 Honeywell International Inc Do not copy without express permission of Honeywell ...

Page 103: ...7 3142 V019L2 MACLEAN FOGG CO DBA MAC LEAN ESNA 611 COUNTRY CLUB RD POCAHONTAS AR 72455 8803 V05574 VIKING ELECTRONICS INC DIV VIKING 750 W VENTURA BLVD CAMARILLO CA 93010 V24446 GENERAL ELECTRIC CO 3135 EASTON TPKE FAIRFIELD CT 06828 FORMERLY FORMERLY IN SCHENECTADY NY V72914 HONEYWELL AEROSPACE URBANA 550 STATE ROUTE 55 URBANA OH 43078 USA V81349 MILITARY SPECIFICATIONS PROMULGATED BY MILITARY D...

Page 104: ...COMPONENT MAINTENANCE MANUAL 15 0705 Blank Page EFFECTIVITY ALL 33 30 15 Page 10010 30 Mar 2017 Honeywell International Inc Do not copy without express permission of Honeywell ...

Page 105: ...pment Designator Index EQUIPMENT FIG GEOGRAPHIC EQUIPMENT FIG GEOGRAPHIC DESIGNATOR ITEM LOCATION DESIGNATOR ITEM LOCATION NOT APPLICABLE EFFECTIVITY ALL 33 30 15 Page 10011 30 Mar 2017 Honeywell International Inc Do not copy without express permission of Honeywell ...

Page 106: ...COMPONENT MAINTENANCE MANUAL 15 0705 Blank Page EFFECTIVITY ALL 33 30 15 Page 10012 30 Mar 2017 Honeywell International Inc Do not copy without express permission of Honeywell ...

Page 107: ...5650 302 1 19 2 M39029 31 229 1 90 3 N0NPR0C001 DELETED 1 135 0 SN489 SEE F52LH3324 62 TE096 SEE 36152 15 0705 5 1 1 RF 15 0705 7 1 1A RF 15 0705L1 1 10A 1 15 0705L2 1 15A 1 15 0705L3 1 17 1 15 0705L4 1 18 2 16 2413 1 1 135A 1 16 2413 1 DELETED 1 130 0 16 2414 1 1 35 1 16 2415 1 1 40 1 16 2450 1 1 123 1 16 2450 1 DELETED 1 125 0 16 2461 1 1 20 1 16 2462 1 1 75 1 1987 1 5 1 2316 01 1 105A 1 25 0659...

Page 108: ...UMBER STOCK NO ITEM REQ 110 1 60 2517 1 DELETED 1 95 0 60 4899 1 1 65 2 65A 2 60 4945 1 1 70 2 60 5150 1 1 105C 1 60 5151 1 1 105B 1 61 0457 5 1 50 1 EFFECTIVITY ALL 33 30 15 Page 10014 30 Mar 2017 Honeywell International Inc Do not copy without express permission of Honeywell ...

Page 109: ...ENT MAINTENANCE MANUAL 15 0705 IPL Figure 1 Sheet 1 of 1 Door Mounted Cargo Loading Light 33 30 15 Pages 10015 10016 30 Mar 2017 Honeywell International Inc Do not copy without express permission of Honeywell ...

Page 110: ...72914 REPL BY ITEM 10A 1 10A 15 0705L1 LABEL IDENTIFICATION V72914 REPL ITEM 10 1 15 31 7698 11 PLATE IDENTIFICATION V72914 REPL BY ITEM 15A 1 15A 15 0705L2 LABEL IDENTIFICATION V72914 REPL ITEM 15 1 17 15 0705L3 LABEL INSTRUCTION V72914 1 18 15 0705L4 LABEL INSTRUCTION V72914 A 2 19 MS35650 302 NUT PLAIN V96906 FOR SHIPPING PURPOSES ONLY 2 20 16 2461 1 LENS ASSEMBLY V72914 1 ITEM NOT ILLUSTRATED ...

Page 111: ...RETAINER LENS V72914 1 40 16 2415 1 GASKET RUBBER V72914 1 45 25 0659 23D LENS CLEAR V72914 1 50 61 0457 5 LANYARD LENS V72914 REPL BY ITEM 50A 1 50A 31 7653 7 LANYARD LENS V72914 REPL ITEM 50 1 ATTACHING PARTS 55 MS24693C2 SCREW PAN HEAD V96906 1 60 MS21043 04 NUT SELF LOCKING V96906 1 62 MS25036 102 TERMINAL LUG V81349 2 ITEM NOT ILLUSTRATED EFFECTIVITY ALL 33 30 15 Page 10018 30 Mar 2017 Honeyw...

Page 112: ...382 V72914 1 90 M39029 31 229 CONTACT V81349 3 95 60 2517 1 DELETED 0 100 36152 TERMINAL V00779 CSD TE096 V72914 SUPERSEDED BY ITEM 100A 2 100A MS25036 102 TERMINAL LUG V96906 SUPERSEDES ITEM 100 2 105 EX25063 DELETED 0 105A 2316 01 LAMPHOLDER V13445 CSD LH139 V72914 SUPERSEDED BY ITEM 105B 1 105B 60 5151 1 LAMPHOLDER V72914 SUPERSEDED BY ITEM 105C 1 105C 60 5150 1 LAMPHOLDER V72914 CSD LH139 V729...

Page 113: ...15 MS35206 228 SCREW PAN HEAD V96906 1 120 F52LH3324 62 NUT STOP V019L2 CSD SN489 V72914 REPL BY ITEM 120A 1 120A MS21042 06 NUT SELF LOCKING V96906 REPL ITEM 120 1 123 16 2450 1 FERRULE V72914 1 125 16 2450 1 DELETED 0 130 16 2413 1 DELETED 0 135 N0NPR0C001 DELETED 0 135A 16 2413 1 REFLECTOR V72914 ORDER NHA NON PROCURABLE 1 ITEM NOT ILLUSTRATED EFFECTIVITY ALL 33 30 15 Page 10020 30 Mar 2017 Hon...

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