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R8182D,H COMBINATION PROTECTORELAY™ PRIMARY CONTROL AND AQUASTAT

®

 CONTROLLER

5

69-0599—03

Fig. 7. Internal schematic and wiring diagram for 

R8182D. 

Fig. 8. R8182H internal schematic and wiring 

diagram.

OPERATION

R8182D wired for R8182B,E 
Replacement or R8182H wired 
for R8182J Replacement

When the R8182D or H is wired to exclude the low limit 
circulator switches, the burner and circulator operate 
whenever the thermostat calls for heat. On a call for 
heat from the thermostat, 1K relay pulls in to start the 
circulator. Then 1K2 closes and the 2K relay is 
energized, which causes the burner to ignite by 
closing the 2K1 contact. If the burner ignites and the 
cad cell sees flame, the safety switch heater is 
bypassed. When the thermostat is satisfied, the burner 
and circulator are shut off.

With this hookup, the circulator operates 

whenever

 the 

thermostat calls for heat (even if high limit is open).

R8182D wired for R8182C,F 
Replacement 

When the R8182D is wired to exclude the low limit 
function, the circulator is connected between the ZC 
and C2 terminals. The burner operates on a call for 
heat and the circulator operates 

whenever

 R-W is 

made.

M4519

L1 

(HOT)

L2

1

3

4

2

1

2

3

4

120 VAC POWER SUPPLY. PROVIDE DISCONNECT MEANS AND 

OVERLOAD PROTECTION AS REQUIRED.

WHEN THE BLACK AND WHITE WIRES ON THE TRADELINE® R8182D

AQUASTAT® CONTROLLER ASSEMBLY ARE DISCONNECTED FROM 

THE CIRCULATOR SWITCH AND ARE INTERCONNECTED, LOW LIMIT 

AND CIRCULATOR CONTROL ARE BYPASSED. CIRCULATOR 

OPERATES WITHY THEROMSTAT ONLY.

TO REPLACE R8182C,F, REMOVE BLUE WIRE AND INSULATE END. 
DISCONNECT THE THE OTHER BLUE WIRE AT 4 AND WIRE TO 

B

 

AT 3. WHEN CIRCULATOR IS CONNECTED BETWEEN  ZC AND C2, 

LOW LIMIT FUNCTION IS REMOVED AND CIRCULATOR OPERATES 

WITH CIRCULATOR CONTROL (R TO W) ONLY.

CONTROL CASE MUST BE CONNECTED TO EARTH GROUND.

USE GROUNDING SCREW PROVIDED.

24 VOLT

THERMOSTAT

B2

C2

C1

ZR

ZC

B1

R

B

HIGH LIMIT

1K1

2K2

2K1

B

R

W

LOW 

LIMIT

1K

2

1

G

T

T

F

F

R8182D

2K

BILATERAL 
SWITCH

CIRCULATOR

C554A

R2

C1

S.SW

CONTACTS

SAFETY

SWITCH

HEATER

TRIAC

R1

TO WATER

CIRCULATOR

TO OIL 

BURNER

AND 

IGNITION

BLUE

BLUE

WHITE

3

4

BLACK

1K2

M4520

L1 

(HOT)

L2

1

1

120 VAC POWER SUPPLY. PROVIDE DISCONNECT MEANS AND 

OVERLOAD PROTECTION AS REQUIRED.

24 VOLT

THERMOSTAT

C1

C2

ZR

ZC

R

B

HIGH LIMIT

1K1

2K2

2K1

1K2

B

R

W

LOW 

LIMIT

1K

2

1

T

T

R8182H

2K

BILATERAL 
SWITCH

CIRCULATOR

C554A

R2

C1

S.SW

CONTACTS

SAFETY

SWITCH

HEATER

TRIAC

R1

TO WATER

CIRCULATOR

TO OIL 

BURNER

AND 

IGNITION

WHITE

ORANGE

YELLOW

YELLOW

Summary of Contents for R8182H

Page 1: ...G Explosion Hazard Can cause severe injury death or property damage Use this product only in systems with a pressure relief valve When Installing this Product 1 Read these instructions carefully Failu...

Page 2: ...Cut off end of plastic bag and work open end of bag all the way into immersion well c Slowly pull bag out of immersion well while squeezing firmly to distribute compound 7 Be sure immersion well fits...

Page 3: ...pply before wiring to prevent electrical shock or equipment damage CONTROLLER CASE IMMERSION WELL CLAMP ADAPTER IMMERSION WELL SPUD BOILER OLD IMMERSION WELL ASSEMBLY BACK OF CONTROLLER CASE IMMERSION...

Page 4: ...White Rodgers model the immersion well must also be replaced See Fig 5 for Aquastat limit connections necessary for each R8182D H conversion To release the wires from the R8182 insert a screwdriver i...

Page 5: ...W is made M4519 L1 HOT L2 1 3 4 2 1 2 3 4 120 VAC POWER SUPPLY PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED WHEN THE BLACK AND WHITE WIRES ON THE TRADELINE R8182D AQUASTAT CONTROLLER...

Page 6: ...single zone application STARTUP AND CHECKOUT WARNING Explosion Hazard Can cause severe injury death or equipment damage Use this product only in systems with a pressure relief valve Because heating sy...

Page 7: ...fter settings are made replace the cover M4521 L1 HOT L2 1 5 4 6 3 2 1 2 4 3 6 5 120 VAC POWER SUPPLY PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED THERMOSTAT HEAT ANTICIPATOR SETTING 0...

Page 8: ...e Failure Check Shut off the oil supply hand valve while the burner is on After 45 seconds the safety switch locks out the motor stops and the oil valve closes Allow five minutes for the burner to coo...

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