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R8182D,H COMBINATION PROTECTORELAY™ PRIMARY CONTROL AND AQUASTAT

®

 CONTROLLER

7

69-0599—03

Set low-limit indicator at the minimum temperature 
recommended for domestic hot water supply. This 
setting 

must

 be at least 20°F (11°C) below high-limit 

setting to prevent one switch from locking out the 
other.

Set differential the desired number of degrees.

Fig. 10. R8182D,H in typical zone system using zone valves.

Fig. 11. R8182D,H Aquastat limit switching.

Setting Stops

IMPORTANT

Once the setting stops are in place, they can-
not be replaced. If they must be removed, cut 
them off with cutters—do not twist off.

Part no. 126580 Setting Stops can be installed on the 
low- and high-limit adjusting knobs to prevent turning 
the knobs beyond a predetermined point. To install the 
setting stops, proceed as follows:

1.

On low-limit knob, turn knob to setting that is to 
be established as the limit.

2.

Place setting stop over knob so that arm of 
setting stop (after stop is pressed into place) 
strikes projection A and prevents turning of knob 
beyond chosen limit setting (Fig. 11).

3.

Press setting stop tightly onto knob so its inner 
teeth securely engage knob.

4.

Turn knob back and forth several times to make 
sure stop functions properly.

5.

Repeat steps 1 through 4 for high-limit knob.

After settings are made, replace the cover.

M4521

L1 

(HOT)

L2

1

5

4

6

3

2

1

2

4

3

6

5

120 VAC POWER SUPPLY. PROVIDE DISCONNECT 

MEANS AND OVERLOAD PROTECTION AS REQUIRED.

THERMOSTAT HEAT ANTICIPATOR SETTING, 0.2 AMP FOR R8182D.

THERMOSTAT HEAT ANTICIPATOR SETTING, 0.4 AMP FOR R845A.

CONTROL CASE MUST BE CONNECTED TO EARTH 

GROUND. USE GROUNDING SCREW PROVIDED.

R8182E,H,J CONNECTIONS FROM ZC AND ZR ARE IDENTICAL

FOR MULTIPLE CIRULATOR ZONING APPLICAITON.

EACH ADDITIONAL ZONE REQUIRES A SEPARATE, 

FIELD-ADDED 24V THERMOSTAT AND R845 RELAY.

24 VOLT

THERMOSTAT

B2

C2

C1

ZR

ZC

B1

R

B

HIGH LIMIT

1K1

1K2

2K1

1K

1K1

1K2

B

R

W

LOW 

LIMIT

1K

2

1

G

T

T

F

F

R8182D

2K

2K2

BILATERAL 
SWITCH

CIRCULATOR

C554A

R2

C1

S.SW

CONTACTS

SAFETY

SWITCH

HEATER

TRIAC

R1

TO WATER

CIRCULATOR

TO OIL 

BURNER

AND 

IGNITION

BLUE

2

1

T

T

5

3

6

4

ZONE 2

THERMOSTAT R845A 

SWITCHING 

RELAY ZONE 2

ZONE 2

CIRCULATOR

TO ADDITIONAL

ZONES 3, 4, ETC.

LOW LIMIT 

AND 

CIRCULATOR

SETTING

HIGH LIMIT

SETTING

SWITCH BREAKS ON 

TEMPERATURE RISE. 

BURNER TURNS OFF. 

CIRCULATOR OPERATES 

ON A CALL FOR HEAT.

SWITCH MAKES ON 

TEMPERATURE FALL.

BURNER OPERATES ON A 

CALL FOR HEAT.

SWITCH MAKES R-W 

AND BREAKS R-B ON 

TEMPERATURE RISE.

SWITCH MAKES R-B AND 

BREAKS R-W ON 

TEMPERATURE FALL. 

BURNER IS ON TO 

MAINTAIN MINIMUM 

WATER TEMPERATURE. 

CIRCULATOR IS OFF.

M1523

SWITCH MAKES R-W 

AND BREAKS R-B ON 

TEMPERATURE RISE.

WHEN WATER REACHES PROPER TEMPERATURE, THE BURNER 

SHUTS OFF OR THE CIRCULATOR PUMP STARTS (WHEN CALLING 

FOR HEAT).

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Summary of Contents for R8182H

Page 1: ...G Explosion Hazard Can cause severe injury death or property damage Use this product only in systems with a pressure relief valve When Installing this Product 1 Read these instructions carefully Failu...

Page 2: ...Cut off end of plastic bag and work open end of bag all the way into immersion well c Slowly pull bag out of immersion well while squeezing firmly to distribute compound 7 Be sure immersion well fits...

Page 3: ...pply before wiring to prevent electrical shock or equipment damage CONTROLLER CASE IMMERSION WELL CLAMP ADAPTER IMMERSION WELL SPUD BOILER OLD IMMERSION WELL ASSEMBLY BACK OF CONTROLLER CASE IMMERSION...

Page 4: ...White Rodgers model the immersion well must also be replaced See Fig 5 for Aquastat limit connections necessary for each R8182D H conversion To release the wires from the R8182 insert a screwdriver i...

Page 5: ...W is made M4519 L1 HOT L2 1 3 4 2 1 2 3 4 120 VAC POWER SUPPLY PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED WHEN THE BLACK AND WHITE WIRES ON THE TRADELINE R8182D AQUASTAT CONTROLLER...

Page 6: ...single zone application STARTUP AND CHECKOUT WARNING Explosion Hazard Can cause severe injury death or equipment damage Use this product only in systems with a pressure relief valve Because heating sy...

Page 7: ...fter settings are made replace the cover M4521 L1 HOT L2 1 5 4 6 3 2 1 2 4 3 6 5 120 VAC POWER SUPPLY PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED THERMOSTAT HEAT ANTICIPATOR SETTING 0...

Page 8: ...e Failure Check Shut off the oil supply hand valve while the burner is on After 45 seconds the safety switch locks out the motor stops and the oil valve closes Allow five minutes for the burner to coo...

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