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R8182D,H COMBINATION PROTECTORELAY™ PRIMARY CONTROL AND AQUASTAT

®

 CONTROLLER

3

69-0599—03

a. Fold plastic bag of heat-conductive com-

pound lengthwise and twist it gently.

b. Cut off end of plastic bag and work open end 

of bag all the way into the immersion well.

c. Slowly pull bag out of the immersion well 

while squeezing it firmly to distribute com-
pound.

9.

Tighten the immersion well screw over brass col-
lar.

10.

After wiring, swing control case against back-
plate and refasten it with screw.

11.

Refill the boiler and check for water leakage.

WIRING

IMPORTANT

• Use Underwriters Laboratories Inc. listed 

connectors when making external circuit 
connections to the orange and white line 
votage burner and ignition leadwires of the 
R8182H.

• Terminals on the R8182 are approved for 

copper wire only.

Fig. 3. Positioning the sensing bulb in the immersion well.

Fig. 4. Internal view of R8182D.

Fig. 5. Internal view of R8182H.

WARNING

Electrical Shock Hazard.
Can cause severe injury, death or equipment 
damage.

Disconnect power supply before wiring to 
prevent electrical shock or equipment damage.

CONTROLLER

CASE

IMMERSION

WELL CLAMP

ADAPTER

IMMERSION

WELL SPUD

BOILER

OLD IMMERSION

WELL ASSEMBLY

BACK OF

CONTROLLER

CASE

IMMERSION

WELL CLAMP

SCREW

ADAPTER

SENSING 

BULB

HEAT-CONDUCTIVE COMPOUND

SETSCREW

CAPILLARY

TUBE

(C)

IMMERSION

WELL CLAMP

IMMERSION

WELL CLAMP SCREW

SHORT TUBE 

FITS IN CENTRAL

RECESS OF ADAPTER

BEND THE CAPILLARY TUBE TO HOLD THE SENSING BULB IN GOOD 

THERMAL CONTACT WITH THE IMMERSION WELL AT POINTS  (A) AND (B).

ASSURE THAT CAPILLARY TUBE FITS FREELY IN THE ADAPTER SO THE 

TENSION OF THE CAPILLARY TUBE AT POINT (C) HOLDS THE SENSING 

BULB IN GOOD THERMAL CONTACT WITH THE IMMERSION WELL AT POINT (D).

M8830

1

1

2

2

(D)

(B)

(A)

M4524

SAFETY SWITCH

RESET BUTTON

DIFFERENTIAL

SETTING

CIRCULATOR

RELAY (1K)

LOW LIMIT 

SETTING

HIGH LIMIT 

SETTING

VOLTAGE BARRIER

BURNER MOTOR

AND IGNITION

RELAY (2K)

TRANSFORMER 

FOR THERMOSTAT

CIRCUIT

TRANSFORMER FOR 

CAD CELL CIRCUIT

CAD CELL

LEADS (YELLOW)

M4525

SAFETY SWITCH

RESET BUTTON

DIFFERENTIAL

SETTING

CIRCULATOR

RELAY (1K)

LOW LIMIT 

SETTING

HIGH LIMIT 

SETTING

VOLTAGE BARRIER

BURNER MOTOR

AND IGNITION

RELAY (2K)

GROUNDING SCREW

TRANSFORMER 

FOR THERMOSTAT

CIRCUIT

TRANSFORMER FOR 

CAD CELL CIRCUIT

Summary of Contents for R8182H

Page 1: ...G Explosion Hazard Can cause severe injury death or property damage Use this product only in systems with a pressure relief valve When Installing this Product 1 Read these instructions carefully Failu...

Page 2: ...Cut off end of plastic bag and work open end of bag all the way into immersion well c Slowly pull bag out of immersion well while squeezing firmly to distribute compound 7 Be sure immersion well fits...

Page 3: ...pply before wiring to prevent electrical shock or equipment damage CONTROLLER CASE IMMERSION WELL CLAMP ADAPTER IMMERSION WELL SPUD BOILER OLD IMMERSION WELL ASSEMBLY BACK OF CONTROLLER CASE IMMERSION...

Page 4: ...White Rodgers model the immersion well must also be replaced See Fig 5 for Aquastat limit connections necessary for each R8182D H conversion To release the wires from the R8182 insert a screwdriver i...

Page 5: ...W is made M4519 L1 HOT L2 1 3 4 2 1 2 3 4 120 VAC POWER SUPPLY PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED WHEN THE BLACK AND WHITE WIRES ON THE TRADELINE R8182D AQUASTAT CONTROLLER...

Page 6: ...single zone application STARTUP AND CHECKOUT WARNING Explosion Hazard Can cause severe injury death or equipment damage Use this product only in systems with a pressure relief valve Because heating sy...

Page 7: ...fter settings are made replace the cover M4521 L1 HOT L2 1 5 4 6 3 2 1 2 4 3 6 5 120 VAC POWER SUPPLY PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED THERMOSTAT HEAT ANTICIPATOR SETTING 0...

Page 8: ...e Failure Check Shut off the oil supply hand valve while the burner is on After 45 seconds the safety switch locks out the motor stops and the oil valve closes Allow five minutes for the burner to coo...

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