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Honda BF100D, Owner'S Manual

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Honda BF100D Owner'S Manual Download Page 77

75

SERVICING YOUR OUTBOARD MOTOR

TOOL KIT and OWNER’S MANUAL

The tool kit can be used for simple maintenance procedures and emergency 
repairs. Keep these items on the boat so that they will always be available if 

you need them.

Always carry a spare emergency stop switch clip onboard. The spare clip may 
either be stored in the tool bag or in an easily accessible location on the boat.

If your tool kit needs replacement, it is not available as a kit and each item must 
be ordered individually.

8 × 10 mm WRENCH

GRIP

SPARK PLUG WRENCH

18 × 19 mm BOX 

WRENCH

TOOL BAG

OWNER’S MANUAL

FUSE PULLER

PHILLIPS SCREWDRIVER

EMERGENCY STARTER 

ROPE

An emergency starter rope is 
supplied. Keep the emergency starter 
rope on the boat, so it will always be 
available if you need it.

EMERGENCY STARTER ROPE

31ZY96300.book  75 ページ  ２０１３年１０月２１日　月曜日　午前９時２５分

Summary of Contents for BF100D

Page 1: ...Click to Save As...

Page 2: ...in this publication were in effect at the time of approval for printing Honda Motor Co Ltd reserves the right however to discontinue or change specifications or design at any time without notice and...

Page 3: ...ll find information preceded by a symbol That information is intended to help you avoid damage to your outboard motor other property or the environment We suggest you read the warranty policy to fully...

Page 4: ...t use your own good judgment You will find important safety information in a variety of forms including Safety Labels on the outboard motor Safety Messages preceded by a safety alert symbol and one of...

Page 5: ...ch 24 Gearshift Throttle Control Lever 25 Fast Idle Button 26 Top Mount Type 27 Ignition Switch 27 Emergency Stop Switch Clip and Emergency Stop Switch 27 Gearshift Throttle Control Lever 28 Fast Idle...

Page 6: ...N 45 ARE YOU READY TO GET UNDERWAY 45 IS YOUR OUTBOARD MOTOR READY TO GO 45 OPERATION 47 SAFE OPERATING PRECAUTIONS 47 BREAK IN PROCEDURE 47 PORTABLE FUEL TANK optional equipment 48 FUEL HOSE CONNECTI...

Page 7: ...Filter Inspection and Replacement 96 Portable Fuel Tank and Tank Filter Cleaning optional equipment 99 Anode Replacement 100 Propeller Replacement 100 Inspect After Operating 102 CLEANING AND FLUSHIN...

Page 8: ...ARD MOTOR 120 TECHNICAL INFORMATION 122 Serial Number Locations 122 Battery 123 Emission Control System Information 123 Star Label 126 Specifications 128 CONSUMER INFORMATION 131 Honda Publications 13...

Page 9: ...e necessary safeguards to protect people and property Know how to stop the engine quickly in case of emergency Understand the use of all controls Stop the engine immediately if anyone falls overboard...

Page 10: ...er refueling tighten the filler cap securely If any fuel is spilled make sure the area is dry before starting the engine Carbon Monoxide Hazard Exhaust contains poisonous carbon monoxide a colorless o...

Page 11: ...labels shown here contain important safety information Please read them carefully These labels are considered permanent parts of your outboard motor If a label comes off or becomes hard to read contac...

Page 12: ...wn here contain important safety information Please read them carefully These labels are considered permanent parts of your outboard motor If a label comes off or becomes hard to read contact an autho...

Page 13: ...11 OUTBOARD MOTOR SAFETY PORTABLE FUEL TANK optional equipment FUEL CAUTION LRTC and XRTC types 31ZY96300 book 11...

Page 14: ...ank out of reach of children Gasoline is extremely flammable and is explosive under certain conditions Refuel in a well ventilated area with the engine stopped Do not smoke or allow flames or sparks w...

Page 15: ...ations Model BF75D BF90D Type LRTA LRTC LRTA LRTC XRTA XRTC Transom Height Shaft Length 21 1 in 537 mm 26 1 in 664 mm Remote Control Power Trim Tilt Trim Meter Tachometer TRL Trolling Control Switch T...

Page 16: ...each side COOLING SYSTEM INDICATOR IDLE PORT ENGINE COVER LATCH rear ENGINE COVER OIL LEVEL DIPSTICK OIL FILLER CAP SPARK PLUG under ignition coil POWER TILT SWITCH FLUSH PORT CONNECTOR ENGINE OIL DR...

Page 17: ...VER POWER TRIM TILT SWITCH SPARE EMERGENCY STOP SWITCH CLIP CONTROL LEVER FRICTION ADJUSTER EMERGENCY STOP SWITCH LANYARD EMERGENCY STOP SWITCH CLIP EMERGENCY STOP SWITCH IGNITION SWITCH KEY IGNITION...

Page 18: ...NT type GEARSHIFT THROTTLE CONTROL LEVER POWER TRIM TILT SWITCH NEUTRAL RELEASE LEVER FAST IDLE BUTTON BUZZER IGNITION SWITCH EMERGENCY STOP SWITCH CLIP EMERGENCY STOP SWITCH LANYARD EMERGENCY STOP SW...

Page 19: ...RSHIFT THROTTLE CONTROL LEVER POWER TRIM TILT SWITCH FAST IDLE BUTTON BUZZER IGNITION SWITCH EMERGENCY STOP SWITCH CLIP EMERGENCY STOP SWITCH LANYARD EMERGENCY STOP SWITCH INDICATORS Oil pressure Over...

Page 20: ...Fuel Tank optional equipment Fuel Tank Hose Assembly standard equipment FUEL TANK FUEL GAUGE FUEL HOSE CONNECTOR FUEL FILLER CAP VENT KNOB FUEL HOSE JOINT outboard motor side FUEL PRIMING BULB FUEL TA...

Page 21: ...ent LRTC and XRTC types optional equipment LRTA and XRTA types Tachometer standard equipment LRTC and XRTC types optional equipment LRTA and XRTA types TRL Trolling Control Switch Panel optional equip...

Page 22: ...RT position The ignition switch can be used to start the engine only when the control lever is in the N neutral position p 51 and the emergency stop switch clip is in the emergency stop switch Turning...

Page 23: ...ecurely When used as described the emergency stop switch clip and emergency stop switch lanyard system stops the engine if the operator falls away from the controls A spare switch clip is stored in a...

Page 24: ...l lever s adjusts the operating resistance of the control lever s Refer to p 66 Less friction allows easier control lever movement More friction helps to hold a steady throttle setting while cruising...

Page 25: ...and the starter motor Turning the ignition switch key to the START position operates the starter motor The key automatically returns to the ON position when released from the START position The ignit...

Page 26: ...itch lanyard must be attached securely to the operator or to the operator s PFD Personal Flotation Device When used as described the emergency stop switch clip and emergency stop switch lanyard system...

Page 27: ...the N neutral position you must squeeze the neutral release lever on the underside of the lever handle A friction adjuster near the base of the control lever adjusts the operating resistance of the c...

Page 28: ...without engaging the drive gears Move the control lever toward the F forward or R reverse position after pushing in the fast idle button to increase the idle speed It is necessary to position the con...

Page 29: ...sition The ignition switch can be used to start the engine only when the control lever is in the N neutral position p 57 and the emergency stop switch clip is in the emergency stop switch Turning the...

Page 30: ...PFD Personal Flotation Device When used as described the emergency stop switch clip and emergency stop switch lanyard system stops the engine if the operator falls away from the controls Gearshift Th...

Page 31: ...trol box adjusts the operating resistance of the control lever s Refer to p 66 Less friction allows easier control lever movement More friction helps to hold a steady throttle setting while cruising G...

Page 32: ...the idle speed without engaging the drive gears Move the control lever toward the F forward or R reverse position after pushing in the fast idle button to increase the idle speed It is necessary to p...

Page 33: ...witch with UP and DN down positions to adjust the trolling speed up or down in 50 rpm increments within the range of 650 to 1 000 rpm If you press and hold the TRL control switch while cruising with t...

Page 34: ...ch with UP and DN down positions for changing the angle of the outboard motor You can use the power trim tilt switch anytime whether the boat is underway stopped or the ignition switch is in the OFF p...

Page 35: ...d motor for mooring trailering or maintenance Manual Relief Valve The outboard motor can be tilted manually after opening the manual relief valve This allows the outboard motor to be tilted up or down...

Page 36: ...n bracket Engine Cover Latch front rear The engine cover latch fastens the engine cover to the outboard motor Trim Tab The trim tab compensates for torque steer which is a reaction of the outboard mot...

Page 37: ...ch to achieve the best performance from the boat Tachometer standard equipment LRTC and XRTC types optional equipment LRTA and XRTA types The tachometer shows engine speed in revolutions per minute Re...

Page 38: ...indicators will go out after the second beep 4 The ACG indicator will go out after the engine starts 5 The Oil Pressure indicator will light again after the engine starts and will stay lit to indicat...

Page 39: ...dels are equipped with a buzzer that sounds continuously when the oil pressure indicator turns off Low oil pressure indicates that the engine oil level is low or that there is a problem with the engin...

Page 40: ...omes on The buzzer will also sound when the hour counter is reset p 42 Engine overheating may be the result of clogged water intakes Cooling System Indicator Water should flow from the cooling system...

Page 41: ...ay be activated during operation limiting engine speed if the outboard motor is trimmed or tilted up excessively or when propeller ventilation occurs during a sharp turn If the overrev limiter is acti...

Page 42: ...arting the engine Fuel Priming Bulb A priming bulb is built into the fuel hose that connects the fuel tank to the outboard motor Before starting the engine hold the priming bulb up in the direction of...

Page 43: ...cial material that helps to protect the outboard motor from corrosion There are two anodes on the gear case one on the stern bracket and two small anodes in the water passages of the engine block Anod...

Page 44: ...intenance is performed reset the hour counter by 1 Stopping the engine 2 Setting the gearshift at F or R 3 Turning the ignition switch ON The buzzer will sound once 4 Pressing the emergency stop switc...

Page 45: ...r reset 20 hours Start of operation Notify Notify Notify Maintenance indication Maintenance indication Maintenance indication Maintenance indication NMEA2000 compatible display Follow instructions for...

Page 46: ...set the hour counter If not reset the maintenance indication will remain in the display and the hour count until the next maintenance will be in error When the periodic maintenance is conducted before...

Page 47: ...clip securely to the operator or to the operator s PFD Personal Flotation Device IS YOUR OUTBOARD MOTOR READY TO GO For your safety and to maximize the service life of your equipment it is very impor...

Page 48: ...ine p 20 24 or 27 Make sure the engine stops by pulling the emergency stop switch clip from the emergency stop switch p 62 Maintenance Inspection Check the engine oil level p 80 Running the engine wit...

Page 49: ...best performance and long service life Avoid continuous operation at a steady speed First 15 minutes Run the engine at trolling speed Use the minimum throttle opening necessary to operate the boat at...

Page 50: ...uel connector on the outboard motor Secure the portable fuel tank in the boat so that it won t move around and become damaged FUEL HOSE CONNECTIONS Turn the portable fuel tank vent knob counterclockwi...

Page 51: ...d motor Using the fuel tank mounted on the boat 1 Remove the hose plug from the outboard motor side fuel hose Insert the fuel hose joint into the outboard motor side fuel hose and secure it with the h...

Page 52: ...e engine running or when tilting up the outboard motor The vapor separator could overflow INFREQUENT OR OCCASIONAL USE If your outboard motor will be used on an infrequent or intermittent basis please...

Page 53: ...top switch The emergency stop switch clip and emergency stop switch lanyard system is a safety device that will stop the engine if you fall away from the controls while operating the boat Always attac...

Page 54: ...position and hold it there until the engine starts When the engine starts release the key allowing it to return to the ON position If the engine fails to start within 5 seconds release the key and wa...

Page 55: ...ze in areas where the temperature reaches 32 F 0 C or below Cruising at high speed without warming the engine up may cause engine damage During the warm up period check the oil pressure indicator p 37...

Page 56: ...stop switch clip and emergency stop switch lanyard system is a safety device that will stop the engine if you fall away from the controls while operating the boat Always attach the emergency stop swi...

Page 57: ...conds at a time will overheat the starter motor and can damage it Turning the ignition switch key to the START position while the engine is running can damage the starter motor and flywheel 5 Before g...

Page 58: ...cooling system indicator p 38 If the indicators show any abnormal condition immediately stop the engine and determine the cause of the problem Refer to TAKING CARE OF UNEXPECTED PROBLEMS on p 117 119...

Page 59: ...nyard securely to the operator or to the operator s PFD before starting the engine 2 Set the control lever in the N neutral position The engine will not start if the F forward or R reverse gears are e...

Page 60: ...rmance Above 41 F 5 C warm up the engine for at least 3 minutes Below 41 F 5 C warm up the engine for at least 5 minutes at 2 000 rpm Push the fast idle button and then move the control lever forward...

Page 61: ...as the engine warms up EMERGENCY STARTING If the battery is discharged or the starter motor is inoperative you can start the engine manually using the emergency starter rope supplied with the outboar...

Page 62: ...the alternator pulley and wind the starter rope one and a half turns clockwise along the groove in the alternator pulley 8 Pull the emergency starter rope slowly until resistance is felt then pull br...

Page 63: ...lternator cover off but install the engine cover p 79 and lock it in place by latching the engine cover latches 11 If it was necessary to remove the emergency stop switch lanyard from you to perform t...

Page 64: ...switch lanyard We suggest that you stop the engine this way occasionally to verify that the emergency stop switch is operating properly Turn the ignition switch key to the OFF position after verifying...

Page 65: ...e 1 Move the control lever to the N neutral position After cruising at full throttle cool down the engine by idling for a few minutes before stopping the engine CONTROL LEVER N neutral Side Mount Type...

Page 66: ...on pull the emergency stop switch clip out of the emergency stop switch by pulling the emergency stop switch lanyard p 62 3 When the boat is not in use remove and store the ignition switch key and the...

Page 67: ...ever cannot be moved from the N neutral position unless the neutral release lever is squeezed side mount panel mount types Moving the control lever beyond the gear selection range increases engine spe...

Page 68: ...onstant throttle setting while cruising STEERING Steer the boat in the same manner as an automobile CONTROL LEVER FRICTION ADJUSTER TO DECREASE FRICTION TOINCREASE FRICTION CONTROL LEVER FRICTION ADJU...

Page 69: ...motor for the best performance and stability You can use the power trim tilt switch at any time whether the boat is underway or stopped Press the UP or DN down side of the switch to adjust the angle...

Page 70: ...SWITCH POWER TRIM TILT SWITCH CONTROL LEVER POWER TRIM TILT SWITCH LEFT RIGHT CONTROL LEVER OUTBOARD MOTOR TRIMMED TOO LOW OUTBOARD MOTOR TRIMMEDTOO HIGH OUTBOARD MOTOR TRIMMED CORRECTLY BOW TOO LOW D...

Page 71: ...sing the UP or DN side of the TRL control switch A short sound of the buzzer occurs each time the engine speed is adjusted In Trolling Speed Control mode the engine speed can be adjusted between 650 a...

Page 72: ...ADJUSTMENT on p 78 SHALLOW WATER OPERATION When operating in shallow water use the power trim tilt switch p 68 to tilt the outboard motor so that the propeller and gear case won t hit the bottom Proc...

Page 73: ...ximum clearance when beaching or launching use the power tilt switch on the engine pan to tilt the outboard motor up as far as it will go Move the tilt lock lever to the LOCK position and then gently...

Page 74: ...turned counterclockwise when the outboard motor is tilted up the outboard motor will suddenly tilt down MULTIPLE OUTBOARD MOTORS On boats equipped with more than one outboard motor all motors normally...

Page 75: ...nusual conditions consult an authorized Honda Marine dealer for recommendations applicable to your individual needs and use Remember that your authorized Honda Marine dealer knows your outboard motor...

Page 76: ...from hot parts Let the engine and exhaust system cool before touching Injury from moving parts Do not run the engine unless instructed to do so Read the instructions before you begin and make sure you...

Page 77: ...ay either be stored in the tool bag or in an easily accessible location on the boat If your tool kit needs replacement it is not available as a kit and each item must be ordered individually 8 10 mm W...

Page 78: ...onal commercial use log hours of operation to determine proper maintenance intervals 6 Replace the anodes when they have been reduced to about two thirds their original size or if they are crumbling R...

Page 79: ...our outboard 8 Replace the fuel line if there are signs of leaks cracks or damage REGULAR SERVICE PERIOD 3 Perform at every indicated month or operating hour interval whichever comes first ITEM Each u...

Page 80: ...unequal remove the gear case grommet and loosen the trim tab bolt then adjust the angle of the trim tab Retighten the trim tab bolt and reinstall the gear case grommet securely If less effort is requi...

Page 81: ...the valve counterclockwise 1 or 2 turns Close the valve firmly after positioning the outboard motor Be sure the valve is closed before operating the outboard motor If the valve is not closed the outb...

Page 82: ...vel with the dipstick you might notice the engine oil appears milky or the oil level has increased If you notice either condition change the engine oil See the following table for an explanation of th...

Page 83: ...ngine damage 5 Install the oil filler cap and tighten it securely Do not overtighten Oil filler cap installation Lock 1 Insert the oil filler cap into the oil filler port with the lug being set horizo...

Page 84: ...the oil filler cap p 81 and the drain bolt 3 Allow the used oil to drain completely Use a new sealing washer and then reinstall the engine oil drain bolt and washer Tighten the drain bolt securely Im...

Page 85: ...stall the oil filler cap and tighten it securely p 81 6 Install and lock the engine cover Oil Filter Change 1 Drain the engine oil and reinstall the drain bolt see Engine Oil Change on p 82 2 Tilt the...

Page 86: ...e antiventilation plate If you are changing the oil filter while the outboard motor is out of the water use commercially available ear muffs and water hose to supply water Running the outboard motor w...

Page 87: ...k plugs optional parts 1 Disconnect the battery negative terminal 2 Unlock and remove the engine cover p 79 3 Remove the 6 20 mm flange SH bolt and remove the plug maintenance cover 4 Remove the 6 25...

Page 88: ...ectrodes are worn or if the insulators are cracked or chipped 7 Measure the spark plug electrode gap with a wire type feeler gauge Correct the gap if necessary by carefully bending the side electrode...

Page 89: ...ee spark plugs 13 Reinstall the covers Optional Parts Iridium Spark Plug RECOMMENDED SPARK PLUG IZFR6K 11E NGK Incorrect spark plugs can cause engine damage Installation and removal procedure of the i...

Page 90: ...months refer to the MAINTENANCE SCHEDULE on page 76 Apply anticorrosion oil to pivot surfaces where grease cannot penetrate Apply Honda Marine Corrosion Inhibitor or equivalent to all areas under the...

Page 91: ...IFT LINK BRACKET SHIFT PIVOT SHIFT ARM LINK PIN PIVOT PLATE SLIDE PIVOT CLICK SPRING ROLLER TILT LOCK LEVER each side MOUNT FRAME TILT SHAFT THREAD UPPER CYLINDER PIN BUSHING LOWER CYLINDER BUSHING CO...

Page 92: ...Portable Fuel Tank optional equipment FUEL TANK CAPACITY 6 6 US gal 25 L Check the fuel gauge and refill the tank when necessary Remove the fuel tank from the boat for refueling 1 Turn the vent knob c...

Page 93: ...fueling install the cap and tighten it until you hear it click Close the vent by turning the vent knob clockwise all the way and return the fuel tank to the boat Using the fuel tank mounted in the boa...

Page 94: ...s and extends exhaust system life Never use stale or contaminated gasoline or an oil gasoline mixture Avoid getting dirt or water in the fuel tank You may use unleaded gasoline containing no more than...

Page 95: ...near the engine cover latch on the boat side Water accumulation in the water separator can cause loss of power or hard starting Check the water separator periodically Clean it or consult with an autho...

Page 96: ...or assembly take care not to damage the wire harness with the separator bracket 5 Open the harness clip and remove the harness from clip C then disconnect the water level sensor 2 pin connector 6 Disc...

Page 97: ...nect the water level sensor 2 pin connector Install the harness to clip C and the harness clip Align the positioning bands on the harness with the end of clip C and the harness clip as shown above 11...

Page 98: ...y and refill with fresh gasoline Fuel Filter Inspection and Replacement The fuel filter inside the strainer cup is located between the fuel pump and the water separator Water or sediment accumulation...

Page 99: ...hose clips on the fuel hoses on each side of the fuel filter 4 Remove the fuel filter assembly from the strainer bracket If it is difficult to remove the fuel filter assembly by yourself consult an au...

Page 100: ...engine using the priming bulb p 50 Check for fuel leaks Repair any fuel leaks if necessary 11 Install the engine cover If loss of power or hard starting are found to be caused by excessive water or se...

Page 101: ...r and fuel tank filter from the tank 2 Clean the filter in nonflammable solvent Inspect the fuel tank filter and the connector gasket Replace them if damaged 3 Reinstall the filter and hose connector...

Page 102: ...outboard motor Propeller Replacement Before replacing the propeller remove the emergency stop switch clip from the emergency stop switch to prevent any possibility of the engine being started while yo...

Page 103: ...with the cotter pin hole Do not tighten past the first alignment of the castle nut groove and the cotter pin hole TIGHTENING TORQUE LIMIT 33 lbf ft 44 1 N m 4 5 kgf m Do not tighten the castle nut ab...

Page 104: ...102 SERVICING YOUR OUTBOARD MOTOR Inspect After Operating 1 Stop the engine and remove the engine cover p 79 2 Confirm the cooling water leakage from the engine 31ZY96300 book 102...

Page 105: ...y may be damaged Before applying a corrosion inhibitor cover the HO2 sensor with a protective material to prevent damage Cleaning Wash the outside of the outboard motor with clean fresh water and flus...

Page 106: ...ush the outboard motor for at least 10 minutes 7 After flushing disconnect the garden hose and reconnect the flush port connector 8 Tilt up the outboard motor and move the tilt lock lever to the LOCK...

Page 107: ...blems may occur in less than 15 days if the gasoline was not fresh when you filled the fuel tank You can extend fuel storage life by adding a gasoline stabilizer that is formulated for that purpose or...

Page 108: ...ojection of the intake manifold 7 Drain the fuel tank into an approved gasoline container or if you need to store fuel in the fuel tank you can extend fuel storage life by filling the fuel tank with f...

Page 109: ...the hoist hooks to the engine hangers 3 Disconnect the outboard motor from the boat hoist the outboard motor and move it to the storage area 4 After the outboard motor is placed in storage and disconn...

Page 110: ...t Rest the outboard motor on a cushion of protective material Cover the outboard motor to keep out dust Do not use a plastic sheet as a dust cover A nonporous cover will trap moisture promoting rust a...

Page 111: ...tor support bar The preferred method is to leave the engine in the normal running position but if there is insufficient road clearance you can tilt the outboard motor using a commercially available ou...

Page 112: ...START Possible Cause Correction Clip not inserted in emergency stop switch Insert clip in emergency stop switch Control lever not in neutral position Shift to neutral Fast idle lever raised side mount...

Page 113: ...90 Fuel hose not primed Squeeze priming bulb p 50 Fuel filter or fuel tank filter clogged Replace fuel filters p 96 Bad fuel outboard motor stored without treating or draining gasoline or refueled wit...

Page 114: ...pped Replace spark plugs p 85 Spark plugs wet with fuel flooded engine Dry and reinstall spark plugs Start engine with the throttle open Fuel system malfunction fuel pump failure ignition malfunction...

Page 115: ...unt type Leave fast idle lever OFF p 52 Fuel hose not primed Squeeze priming bulb p 50 Fuel filter or fuel tank clogged Replace fuel filters p 96 Bad fuel outboard motor stored without treating or dra...

Page 116: ...plugs p 85 Fuel system malfunction fuel pump failure ignition malfunction etc Take outboard motor to an authorized Honda Marine dealer or refer to the shop manual Possible Cause Correction Water inta...

Page 117: ...vate the trim tilt mechanism Battery Will Not Charge A 70 A ACG fuse protects the alternator circuit If the ACG fuse blows the engine will not charge the battery Refer to p 116 Fuse Replacement Discon...

Page 118: ...g greater than specified Serious damage to the electrical system could result If a blown fuse is found try to determine and correct the electrical problem that caused the blown fuse An uncorrected ele...

Page 119: ...SURE INDICATOR TURNS OFF AND ENGINE SPEED IS LIMITED Side Mount Type Panel Mount Top Mount Types If oil pressure becomes low the oil pressure indicator will turn off and the engine protection system l...

Page 120: ...AT INDICATOR COMES ON AND ENGINE SPEED IS LIMITED Side Mount Type Panel Mount Top Mount Types If the engine overheats the overheat indicator will come on and the engine will stop in 20 seconds after t...

Page 121: ...clean the water intake screens return the outboard motor to the running position restart the engine and check the cooling system indicator again If there is still no water flowing from the cooling sy...

Page 122: ...ould be performed after running the engine for half an hour 4 Remove the spark plugs p 85 Operate the starter to expel water from the engine s cylinders 5 Pour 1 2 teaspoons 5 10 cm3 p 107 of engine o...

Page 123: ...gain If the engine starts and no mechanical damage is evident continue to run the engine for a half hour or longer Be sure the water level is at least 2 inches 5 cm above the antiventilation plate to...

Page 124: ...s when ordering parts and when making technical or warranty inquiries p 131 The product identification number is stamped on a plate attached on the right side of the stern bracket Product identificati...

Page 125: ...vent the engine from starting If the engine starts and the buzzer sounds momentarily there may be barely sufficient voltage reaching the engine WARNING Battery posts terminals and related accessories...

Page 126: ...ers to furnish written instructions describing the operation and maintenance of emission control systems The following instructions and procedures must be followed in order to keep the emissions from...

Page 127: ...rts are manufactured to the same standards as the original parts so you can be confident of their performance The use of replacement parts that are not of the original design and quality may impair th...

Page 128: ...Star Label means Cleaner Marine Engine The Symbol for Cleaner Marine Engines Cleaner Air and Water for healthier lifestyle and environment Better Fuel Economy burns up to 30 40 percent less gas and oi...

Page 129: ...ndards Engines meeting these standards have 20 lower emissions than One Star Low Emission engines The three star label identifies engines that meet the Air Resources Board s Personal Watercraft and Ou...

Page 130: ...ctric starter Ignition system Full transistor battery Lubrication system Trochoid pump pressure lubrication Specified oil Engine API standard SG SH SJ SAE FC W 10W 30 Gear case API standard GL 4 SAE 9...

Page 131: ...e control Starter system Electric starter Ignition system Full transistor battery Lubrication system Trochoid pump pressure lubrication Specified oil Engine API standard SG SH SJ SAE FC W 10W 30 Gear...

Page 132: ...up Spark plug gap 0 031 0 035 in 0 8 0 9 mm See page 86 Idle speed 750 50 rpm See shop manual Valve clearance cold Intake 0 17 0 02 mm Exhaust 0 28 0 02 mm See shop manual Other specifications No oth...

Page 133: ...ten to cover most of the questions you might ask about your Honda Any questions not answered in the Owner s Manual can be answered by your Honda dealer If your dealer doesn t have an immediate answer...

Page 134: ...warranties To obtain warranty service you must take your Honda outboard motor together with proof of original retail purchase date at your expense to a Honda engine dealer or distributor authorized to...

Page 135: ...ver you may be responsible for additional non warranty charges If you have questions about warranty coverage or the nature of the repair it is best to talk to the service manager of your Honda dealer...

Page 136: ...847 1 Models purchased prior to July 1 2008 unless previously purchased with True 5 warranty from a participating dealer 2 35 65 105 Jet models Jet pump assembly is a dealer installed option Jet pump...

Page 137: ...nder warranty becomes the property of American Honda Motor Company Inc All parts replaced under warranty will be considered as part of the original product and any warranty on those parts will expire...

Page 138: ...system or electrical components corrosion due to electrolysis water born foreign chemicals improper service or corrosion caused by damage or abuse Reimbursement for towing charges in and out of water...

Page 139: ...es to be eligible for warranty coverage Installing parts and accessories on non Honda products or engines voids this warranty 2 You must be the first retail purchaser This warranty is not transferable...

Page 140: ...stallation or any causes other than defects in material or workmanship of the product Installing parts and accessories on non Honda products or engines voids this warranty Disclaimer of consequential...

Page 141: ...oard engine for the periods of time listed below provided there has been no abuse neglect or improper maintenance of your outboard engine Your emission control system may include parts such as the car...

Page 142: ...or a minimum of five years or 250 hours of operation whichever comes first or the length of the Honda Marine Distributor s Limited Warranty whichever is longer from the date of delivery to the retail...

Page 143: ...l or workmanship are not covered by this warranty This warranty does not extend to emission control systems or parts which are affected or damaged by owner abuse neglect improper maintenance misuse mi...

Page 144: ...Air intake duct Vapor separator Intake manifold tuning valve Intake air bypass control valve Ignition Flywheel magneto Ignition pulse generator Ignition coil assembly Ignition control module Engine co...

Page 145: ...repairs and replacements with a new part or the Honda equivalent shall be made at no cost to the consumer for parts and labour when Honda acknowledges that such defects are attributable to faulty mat...

Page 146: ...ubricants and other expendables susceptible to natural wear f Outboard propeller or shear pin g All accessories or attachments THE OWNER S OBLIGATION In order to maintain the validity of this DISTRIBU...

Page 147: ...ORY WARRANTY are the only and the entire written warranties given by Honda for Marine engines No dealer or his agent or employee is authorized to extend or enlarge on these warranties on behalf of Hon...

Page 148: ...SING 67 Customer Service Information 131 Distributor s Limited Warranty 134 Distributor s Warranty 143 Electric Starter Will Not Operate 115 EMERGENCY STARTER ROPE 75 STARTING 59 Emergency Stop Switch...

Page 149: ...8 GEARSHIFT AND THROTTLE OPERATION 65 HARD STARTING OR STALLS AFTER STARTING 113 HOISTING THE OUTBOARD MOTOR 107 Honda Publications 131 Ignition Switch Panel Mount Type 23 Side Mount Type 20 Top Mount...

Page 150: ...optional equipment 99 Power Tilt Switch 33 Power Trim Tilt Switch 32 Propeller Replacement 100 REFUELING 90 REMOVAL FROM STORAGE 108 SAFE OPERATING PRECAUTIONS 47 SAFETY LABEL LOCATION 9 Serial Number...

Page 151: ...S MANUAL 75 TRANSPORTING 109 WITH OUTBOARD MOTOR INSTALLED ON BOAT 109 WITH OUTBOARD MOTOR REMOVED FROM BOAT 109 Trim Meter standard equipment LRTC and XRTC types optional equipment LRTA and XRTA type...

Page 152: ...150 MEMO 31ZY96300 book 150...

Page 153: ...151 MEMO 31ZY96300 book 151...

Page 154: ...152 MEMO 31ZY96300 book 152...

Page 155: ...PANTONE 288 CVC DIC F101 BLACK BF5A 00X31 ZV1 6610 BF5A Cover1 4 31ZY9630 00X31 ZY9 6300 K N2eY1500 2013 10 Printed in China 00X31 ZV1 6610 BF5A Cover indd 1 00X31 ZV1 6610 BF5A Cover indd 1 2011 10...

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