Honda 1989 PACIFIC COAST PC800 Owner'S Manual Download Page 57

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MAINTENANCE

MAINTENANCE SCHEDULE

Perform the Pre-ride inspectiion (page 41) at each scheduled
maintenance period.
I : INSPECT AND CLEAN, ADJUST, LUBRICATE OR

REPLACE IF NECESSARY

C : CLEAN R: REPLACE A: ADJUST L: LUBRICATE
The following items require some mechanical knowledge.
Certain items (particularly marked • and ••) may require
more technical information and tools. Consult your authorized
Honda dealer.

Summary of Contents for 1989 PACIFIC COAST PC800

Page 1: ......

Page 2: ...l laws and regulations READ THIS OWNER S MANUAL CAREFULLY Pay special attention to statements proceded by the following words Indicates severe personal injury or death will result if instructions are...

Page 3: ...s based on the latest production information availiable at the time of approval for ptinting HONDA MOTOR CO LTD Reserves the right to make changes at any time without notice and without incurring any...

Page 4: ...our own and your Honda s sake please read all the writtern material which came with your new Honda These items include Honda Owners Identification Card Set up and Predelivery Checklist Honda Motorcycl...

Page 5: ...struments and Indicators 42 Starting the Engine 45 Break in 16 MAJOR COMPONENTS 46 Riding Information you need to 48 Braking operate this motorcycle 49 Parking 16 Rear Suspension 49 Anti Theft Tips 17...

Page 6: ...and 55 Serial Numbers 55 Color Label 79 ELECTRICAL 56 Maintenance Precautions 79 Battery 57 Cover Removal 81 Fuse Replacement 62 FILTERS LUBRICATION 83 CLEANING 62 Engine Oil And Filter 64 Air Cleaner...

Page 7: ...MOTORCYCLE SAFETY Read this WARNING INFORMATION before you ride 1...

Page 8: ...MOTORCYCLE SAFETY 2...

Page 9: ...MOTORCYCLE SAFETY 3...

Page 10: ...help avoid the accident that wasn t your fault Wear bright or reflective clothing Don t ride in another motorist s blind spot 4 Obey all federal state and local laws and regulations Excessive speed i...

Page 11: ...ust system becomes hot during operation and it remains hot for a while after stopping the engine Be carefull not to touch the exhaust system while it is hot Wear clothing that fully covers your legs 3...

Page 12: ...es may help you decide wether or how to equip your motorcycle and how to load it safely Loading The combined weight of the rider passenger cargo and additional accessories must not exceed 67 kg 369 lb...

Page 13: ...enuine Honda accessories have been specifically designed for and tested on this motorcycle Because the factory cannot test all other accessories you are personally responsible for proper selection ins...

Page 14: ...ycle s electrical system capacity A blown fuse could cause a dangerous loss of lights or engine power 5 This motorcycle was not designed to pull a sidecar or trailer Handling may be serious impaired i...

Page 15: ...PARTS LOCATION 9...

Page 16: ...PARTS LOCATION 10...

Page 17: ...PARTS LOCATION 11...

Page 18: ...S AND INDICATORS The indicators and warning lights are incorperated in the instrument panel Their function are described on the following pages USA model Odometer reads in miles Canadian model Odomete...

Page 19: ...ngine speed and running the engine in the red zone may adversely affect its service life Turn Signal Indictors amber Flashes when the turn signal operates Odometer Shows accumulated milage Tripometer...

Page 20: ...ering at or near idle speed when the engine is warm CAUTION Running the engine with insufficient oil pressure may cause serious engine damage Side Stand Indicator amber Lights when the side stand is p...

Page 21: ...k when the needle enters the red band is approximately 3 0 liters 0 8 US gal Coolant Temperature Gauge The normal operating temperatutre gauge is the zone between the C cold and H 9hot0 marks Wait for...

Page 22: ...Rear Suspension The left shock absorber has four adjustment positions for different load or riding conditions The right shock is not adjustable Use a handle to adjust the left shock Position 2 is for...

Page 23: ...not worn beyond the recommended limit page 77 there is probebly air in the brake system and it must be bled See your authorized Honda dealer for this service Brake Fluid Level Brake fluid may cause i...

Page 24: ...er Never allow contaminants such as dirt or water to enter the brake fluid reservoir Other Checks Make sure there are no fluid leaks Check for deterioration or cracks in the hoses and fittings Rear Br...

Page 25: ...per adjustment cannot be obtained by this method see your authorized Honda dealer 4 Apply the brake several times and check for free wheel rotation when released 5 Check the adjustment has not activat...

Page 26: ...alls when shifting into gear or if the clutch slips causing acceleration to lag behind engine speed there is probably air in the clutch system and it must be bled out See your authorized Honda dealer...

Page 27: ...t is high in mineral content or salt may be harmfull to the aluminium engine The factory provides a 50 50 solution of antifreeze and water in this motorcycle This coolant solution is recommended for m...

Page 28: ...reserve tank as required to bring the coolant level to the UPPER level mark If the reserve tank is empty or if the coolant loss is excessive check for leaks and see your authorised Honda dealer for r...

Page 29: ...t produces fewer engine and spark plug deposits and extends the life of exhaust components Never use stale or contminated gasoline or an oil gasoline mixture Avoid getting dirt dust or water in the fu...

Page 30: ...certain conditions Refuel in a well ventilated area with the engine stopped Do not smoke or allow flames or sparks in the area where the engine is refueled or where gasoline is stored Do not overfill...

Page 31: ...nol Never use gasoline containing more than 5 methanol even if it has consolvents ad corrosion inhbitors Note Fuell system damage or engine performance problems resulting from the use of fuels that co...

Page 32: ...e and let it idle for a few minutes 3 Stop the engine After a few minutes remove the dipstick and wipe ir clean then reinsert the dipstick without screwing it in The oil level should be between the up...

Page 33: ...for Service SE or SF will show this designation on the container The use of special oil additives is unnecessary and will only increase operating expenses CAUTION Engine oil is a major factor affecti...

Page 34: ...ce schedule 1 Place the motorcycle on its center stand on firm level ground 2 Remove the oil filler cap 3 The oil level should be flush with the lower edge of the oil filler hole NOTE If the level is...

Page 35: ...are cold Tubeless tires have some degree of self sealing ability if they are puctured and leakage is often very slow Inspect very closely for punctures especially if the tire is not fully inflated Ch...

Page 36: ...label may adversely affect handling Do not install tube type tires on tubeless rims The beads may not seat and the tires could slip on the rims causing tire deflation that may result in a loss of veh...

Page 37: ...required see your authorized Honda dealer Wheel balancing is required after tire repair or replacement To avoid possible repair faliure and tire deflation that may result in a loss of vehicle control...

Page 38: ...ESSENTIAL INDIVIDUAL COMPONENTS IGNITION SWITCH The ignition switch is on the handlebar cover 32...

Page 39: ...ly as a safety or emergancy switch and should normally remain in the RUN position NOTE If your motorcycle is stopped with the ignition switch ON and the engine stop switch OFF the headlight and tailli...

Page 40: ...high beam LO for low beam Horn Button Press the button to sound the horn Turn Signal Switch Move the switch to L to signal a left turn to R to signal a right turn the appropriate turn signal and indic...

Page 41: ...LOCK while riding the motorcycle loss of vehicle control may result HELMET HOLDER The helmet holder lock is stored in the trunk The lock s combination is preset to 0 0 0 0 you may use this combination...

Page 42: ...e lock end 2 Remove the cone by turning it a quarter turn 90 counterclockwise Remove the four lock wheels 3 You can now set the combination Align the red marks with the guide point on the cone Replace...

Page 43: ...each side Excessive weight may adversely affect vehicle handling and control Load weight equally in both sides to minimize an imbalance that may result in a loss of vehicle control Review Loading and...

Page 44: ...result Puncture or exposure to flame may also result in an explosion causing serious injury Service or disposal should only be done by your authorized Honda dealer FAIRING POCKET To open the left fair...

Page 45: ...from its base upon impact with an obstacle A short steel cable keeps the mirror connected to the mirror bracket Installation 1 Remove the two bolts fastening the mirror base to the body Remove the ba...

Page 46: ...s for proper operation CAUTION Riding with a mirror hanging by its retaining cable may damage the motorcycle s body NOTE For your safety be sure to immediatly reassemble any seperated mirror Otherwise...

Page 47: ...evel add coolant if required Check for leaks pages 21 22 4 Front and rear brakes check operation make sure there is no brake fluid leakage Adjust free play if necessary pages 17 19 77 5 Tires check co...

Page 48: ...ood the engine by twisting the throttle repeatedly The carburetor has no accelerator pump NOTE Do not use the electric starter for more than 5 seconds at a time Release the starter button for approxim...

Page 49: ...tle when starting the engine with the choke on This will lean the mixture resulting in hard starting 3 Immediately after the engine starts operate the choke lever to keep fast idle at 1 500 2 500 rpm...

Page 50: ...when the chole lever is at Fully Off A CAUTION Extended use of choke may impair piston and cylinder wall lubrication Flooded Engine If the engine fails to start after repeated attempts it may be flood...

Page 51: ...eak in bbut at all times 2 Maximum continous engine speed during the first 1 000 km 600 miles must not exceed 4 000 rpm 3 Increase the maximum continuous engine speed by 1 000 rpm between odometer rea...

Page 52: ...gears under normal conditions use these recommended shift points Shifting Up From 1st to 2nd 6 mph 10 km h From 2nd to 3rd 12 mph 20 km h From 3rd to 4th 19 mph 30 km h From 4th to 5th 25 mph 40 km h...

Page 53: ...losing the throttle The engine and drive chain could be damaged by overspeed and shock Do not tow the motorcycle or coast for long distances while the engine is off The transmission will not be proper...

Page 54: ...e conditions Sudden throttle application braking or turning can cause a loss of control For your safety exercise extreme caution in adverse conditions When descending a long steep grade use engine bra...

Page 55: ...ght to make the motorcycle more visible to traffic The battery will discharge if the ignition switch is left at P for too long a time ANTI THEFT TIPS 1 Always lock the steering and never leave the key...

Page 56: ...ep the emissions system warranty in effect USA only When service is required remember that your authorized Honda dealer knows your motorcycle best and is fully equipped to maintain and repair it The s...

Page 57: ...tenance period I INSPECT AND CLEAN ADJUST LUBRICATE OR REPLACE IF NECESSARY C CLEAN R REPLACE A ADJUST L LUBRICATE The following items require some mechanical knowledge Certain items particularly mark...

Page 58: ...NTEREST OF SAFTY WE RECOMMEND THESE ITEMS BE SERVICED ONLY BY AN AUTHORIZED HONDA DEALER NOTES 1 At higher odometer readings repeat at the frequancy interval established here 2 Service more frquantly...

Page 59: ...he 600 mile 1 000 km break in maintenance is considered a normal owner operating cost and will be charged for by your dealer Detailed receipts verifying the performance of required maintenance should...

Page 60: ...ox end wrench 27 mm Box end wrench 10 x 12 mm Open end wrench 14 x 17 mm open end wrench Fuse puller Phillips screwdriver Screwdriver handle Screwdriver Handle grip Handle 5 mm Hex wrench 6 mm Hex wre...

Page 61: ...n Number is on the Safety Certification Label attached to the frame near the steering head The frame number is stamped on the right side of the steering head The engine number in stamped on the right...

Page 62: ...amage that you may not be abel to detect Stop the engine and support the motorcycle securely on a firm level surface before performing any maintenance Use new genuine Honda parts or their equivalent f...

Page 63: ...MAINTENANCE 57...

Page 64: ...ecomes very hot during operation and remains hot after stopping the engine Do not bring the cover into contact with the exhaust pipe when removing it 2 Side Cover Remove screw 1 Disconnect the side co...

Page 65: ...otector Remove the screw 1 then while squeezing the edge 2 pull the protector out and back toward you 4 Front Lower Cover Remove both screws 1 and release the tab do the same on the other side then sl...

Page 66: ...fold th passenger foot peg 1 Holding the opening edge 2 of the holder cover with your fingers pull the cover 3 out then slide it to the rear 6 Saddlebag Protector Simultaneously squeeze the edge 1 and...

Page 67: ...tpeg unfolded pull the rear of the cover out toward you to clear the passenger footeg Pull the front of the cover out also toward you until it clears of the brake pedal 4 8 Left Side Cover Removal Rem...

Page 68: ...basis it is still advisable to thoroughly wash your hands with soap and water as soon as possible after handling used oil NOTE Please dispose of used engine oil in a manner that is compatible with the...

Page 69: ...condition Install the drain plug and tighten to the specified torque 35 N m 3 5 kg m 25 ft lb 6 Fill the crankcase with approximately 3 0 liters 3 2 US qt of the recommended oil 7 Install the oil fill...

Page 70: ...FILTERS LUBRICATION AIR CLEANER The number indicates the sequance of disassembly Remove the air duct maintenance cover and side cover pages 57 58 64...

Page 71: ...riding in unusually wet or dusty areas 1 Remove the parts in sequance according to the order in the illustration NOTE Be careful not to break any tabs 2 Remove the air cleaner element and discard it...

Page 72: ...ENGINE SPARK PLUGS Refer to Maintenance Precautions on page 56 1 Remove the air duct maintenance cover and side cover pages 57 58 Right side shown left side similar 66...

Page 73: ...0 8 mm feeler gauge If adjustment is necessary bend the electrode carefully 6 With the plug washers attached thread the new spark plugs in by hand to prevent cross threading 7 Tighten the spark plugs...

Page 74: ...ly scheduled carburetor adjustments including individual carburetor adjustment and synchronization NOTE The engine must be at normal operating temperature for accurate idle speed adjustment Ten minute...

Page 75: ...ining 1 To drain the oil remove the oil filler cap and drain plug 2 After th oil has completely drained check that the sealing washer on the drain plug is in good condition and install the drain plug...

Page 76: ...FRAME WHEELS BRAKES FRONT WHEEL REMOVAL For related torque specifications see page 73 The numbers indicate the sequance of disassembly 70...

Page 77: ...emove the parts in sequence according to the order in the illustration CAUTION To avoid damage to the brake hose support the caliper assembly so that it doesn t hang from the hose Do not twist the bra...

Page 78: ...the rear of the stopper lug on the left fork CAUTION When installing the wheel fit both brake discs carefully between the brake pads to avoid damaging the pads 2 Measure the clearence between the out...

Page 79: ...he feeler gauge cannot be inserted easily pull the left fork outward or push inward until the gauge can be inserted and tighten the axel pinch bolt with the gauge inserted 4 After tightening remove th...

Page 80: ...FRAME WHEELS BRAKES BRAKE WHEEL REMOVAL For related torque specifications see page 76 The numbers indicate the sequance of disassembly 74...

Page 81: ...ages 30 31 Refer to Maintenance Precautions on page 56 1 Place the motorcycle on its center stand 2 Remove the parts in sequance according to the order in the illustration Installation Notes Before in...

Page 82: ...stopper arm nut torque 22 N m 2 2 kg m 16 ft lb Apply the brake several times and check for free wheel rotation when released If a torque wrench was not used for installation see your authorized Hond...

Page 83: ...ually from under the caliper during all regular service intervals to determin the pad wear If either pad wears to the wear line both pads must be replaced as a set Brake Shoe Wear The rear brake is eq...

Page 84: ...ement Check the side stand ignition cut off system 1 Sit astride the motorcycle put the side stand up and the transmission in neutral 2 Start the engine and with the clutch lever pulled in shift the t...

Page 85: ...ully Then store it in a cool dry place The battery gives of explosive gases keep sparks flames and cigarettes away Provide adequate ventilation when charging or using the batteries in an enclosed area...

Page 86: ...intenance cover side cover fairing protector step holder cover saddlebag protector and rear lower cover pages 57 61 2 Remove the battery holder by removing the bolt 3 Disconnect the negative terminal...

Page 87: ...side cover The specified fuses are 10 A and 15 A When frequant fuse faliure occurs it usually indicates a short vircuit or an overload in the electrical system See your authorized Honda dealer for rep...

Page 88: ...are fuses are located in the trunk Pull the old fuses out the clips with the fuse remover Push a new fuse into the clips and install the fuse box cover Never use a fuse with with a different rating fr...

Page 89: ...h pressure water typical in coin operated car washes at the following areas Brake Master Cylinder Fairing Pocket or Accessories Clurch Master Cylinder Ignition Switch Radiator Fins Steering Lock Wheel...

Page 90: ...with dust mud road salt etc After riding clean the wheels with a wet sponge and mild detergent then rinse well with water and wipe dry with a clean cloth CAUTION Do not use a steel wool or a cleaner c...

Page 91: ...buretor draining is very important to assure proper performance after storage Gasoline is extremely flammable and is explosive under certain conditions Perform this operation in a well ventilated area...

Page 92: ...cycle in direct sunlight REMOVAL FROM STORAGE 1 Uncover and clean the motorcycle Change the engine oil if more than 4 months have passed since the start of storage 2 Charge the battery as required Ins...

Page 93: ...cc 5 1 oz After draining Fuel tank 16 0 ltrs 4 2 US gal Cooling system capacity 2 5 ltrs 2 7 US qt Passenger capacity Operator and one passenger Maximum weight capacity 167 kg 369 lb ENGINE Bore and s...

Page 94: ...600 2nd 1 700 3rd 1 250 4th 0 964 5th 0 800 Final reduction 3 400 ELECTRICAL Battery 12V 10AH Generator 0 34kw 5000rpm LIGHTS Headlight 12V 60 55W Tail stoplight 12V 2 32cp x 2 Turn signal light 12V...

Page 95: ...ch introduces filtered air into the exhaust gases in the exhaust port No adjustment to this system should be made although periodic inspection of the components is recommended Noise Emission Control S...

Page 96: ...he charcoal canister and air cleaner where it is absobered and stored while the engine is stopped When the engine is running and the purge control diaphram valve is open fuel vapour in the charcaol ca...

Page 97: ...General Manager If your problem still has not been resolved to your satisfaction contact the Motorcycle Customer Service Department of American Honda Motor Co Inc The address is P O Box 420 Gardana C...

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