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GLV-40S1 Gearless Machine

Instruction Manual (#1196)

Hollister-Whitney Elevator Co. LLC

#1Hollister-Whitney Parkway

Quincy, IL 62305

Phone 217.222.0466 • Fax 217.222.0493

4/1/2022

Summary of Contents for GLV-40S1 Series

Page 1: ...GLV 40S1 Gearless Machine Instruction Manual 1196 Hollister Whitney Elevator Co LLC 1Hollister Whitney Parkway Quincy IL 62305 Phone 217 222 0466 Fax 217 222 0493 4 1 2022 ...

Page 2: ...t qualified and authorized to perform Recommended procedures must be done in accordance with the applicable rules of the latest edition of the National Electrical Code the latest edition of ASME A17 1 and all governing local codes Every attempt has been made to ensure that this guide is accurate and up to date Hollister Whitney Elevator Co LLC assumes no liability for consequences resulting from a...

Page 3: ...fety 2 1 Electrical Hazards 2 2 Mainline Disconnect 2 2 Test Equipment Safety 2 2 When Power Is On 2 2 Product Specific Warnings 2 2 Arrival of the Equipment 3 1 Receiving 3 1 Data Tag 3 1 Handling 3 1 Hoisting 3 2 Storage 3 2 Moisture Condensation 3 3 Application 4 1 Overview 4 1 Codes and Standards 4 2 Environmental Specifications 4 2 Machine Specifications 4 2 Brake Specification 4 4 Installati...

Page 4: ...022 Brake Adjustment Centering 5 4 Encoder Connection 5 7 Startup 5 7 Manual Brake Release 5 8 Maintenance 6 1 General 6 1 Cleaning 6 1 Bearings 6 2 Brake Wear 6 3 Other Items 6 4 Replacement 7 1 Encoder Replacement 7 1 Brake Replacement 7 7 Support Documents 8 1 Outline and Item Drawing 8 1 Notes 9 1 ...

Page 5: ...104 F 1 7 C 40 C and humidity should be held to an average of 90 non condensing Warranty Information All parts and equipment manufactured by HWEC are guaranteed against defects in material and workmanship for a period of one 1 year from the date of shipment Warranty covers only the repair or replacement of parts F O B our factory upon determination by inspection at our factory that warranty is app...

Page 6: ...ion of the National Electrical Code the latest edition of ASME A17 1 and any governing local codes Terms in This Manual CAUTION Caution Statements identify conditions that could result in damage to the equipment or other property if improper procedures are followed WARNING Warning Statements identify conditions that could result in personal injury if improper procedures are followed General Safety...

Page 7: ...k for proper test equipment operation and adjustments Megger testing or buzzer type continuity testers can damage electronic components Connection of devices such as voltmeters on certain low level analog circuits may degrade electronic system performance Always use a voltmeter with a minimum impedance of 1M Ohm Volt A digital voltmeter is recommended When Power Is On Dangerous voltages exist at s...

Page 8: ...necessary do not put these machines into operation without first consulting HWEC If the machine has gotten wet during transportation make notice of the claim in the presence of the carrier and notify HWEC See also Section 3 6 Data Tag Check the machine data tag to ensure the machine conforms to your order Figure 1 Handling The machine will be delivered on a wooden pallet It can be left on the pall...

Page 9: ...nt resulting in the machine falling from the hoisting system Follow all the necessary precautions to avoid damage to the machine or risk to personnel when moving or hoisting the machine Storage During storage in a warehouse or on the elevator job site precautions must be taken to protect the machine from dust dirt moisture metal shavings and temperature extremes For short term storage place the ma...

Page 10: ...achine for condensation or any evidence of moisture or water If any evidence of wetness is found contact HWEC for drying instructions After the machine has been dried per factory instructions it will be necessary to verify the insulation between each coil phase and earth ground Using an insulation tester or megohmmeter check the insulation resistance at 500VDC The resistance should be NO LESS than...

Page 11: ...verview of some of the critical adjustments and maintenance information See Installation and Maintenance for detail 1 PM Motor Housing The housing contains the PM windings used to provide the necessary torque and speed to move the elevator in operation 2 Traction Sheave A grooved sheave is connected directly to the machine rotor The grooves provide traction between the sheave and the hoist ropes 3...

Page 12: ...bient temperature 35 F to 104 F 1 7 C to 40 C Humidity average of 90 non condensing Machine Specifications Traction Sheave removeable Diameter 20 in or 25 in Main and emergency disc brakes each capable of holding 125 of the load Brake switches wired normally close standard Heidenhain ECN1313 2048 encoder and 1 5 meter long cable standard Sheave guard rope retainer Machine dimensions and parts list...

Page 13: ...B U L L E T I N G L V 4 0 S 1 1 1 9 6 G E A R L E S S T R A C T I O N M A C H I N E Page 4 3 Rev A 04 01 2022 Table 1 Maximum Detailed Specifications ...

Page 14: ...ndary emergency brake Please contact Hollister Whitney for details regarding using a Rope Gripper as the emergency brake with a GLV 40S1 machine Brake switch rating DC 110 V Rated current 1 98 A The opening voltage of the brake is not more than 110 V the releasing voltage is not more than 70 V and the control range is 15 V 30 V The machine brakes are mounted in 4 locations as shown in Figure 4 Fig...

Page 15: ...This machine is primarily intended to be mounted in traditional overhead applications with down pull forces on the traction sheave Traditional Overhead Mounting Anchor the machine to the structural support surface using the 8 mounting hole locations in the base The hardware required to anchor the machine to the support surface should be at least 1 diameter grade 5 minimum with standard washers Har...

Page 16: ...ly then proceed with connecting electrical leads to power supply Never work in machine electrical enclosure while power supply is on Direct connection to the three phase power is forbidden it may destroy the motor Machine Wiring The Thermal Protection Switch TPS is wired with leads labeled and supplied into the machine electrical enclosure Refer to Figure 7 Consult your controller manufacturer for...

Page 17: ...Note Check and tighten all leads motor side and line side on installation WARNING The machine and emergency brake coils must be independent It is the responsibility of the user to connect the motor in accordance with the current laws and regulations in the country of use This is particularly important regarding wire sizes used to connect the power earth ground and the type and size of fuses CONTRO...

Page 18: ...re and replace it with the spare gray wire coming from the brake switch Brake Adjustment Centering Brakes must be adjusted after load is applied to the machine As brake pads wear or new pads are installed adjustment will be required Adjustment of the Stroke The air gap of the brake is the space between the braking pad and braking wheel The aim of adjustment of the air gap of brake is to adjust the...

Page 19: ...ollows 1 Loosen the 4 installing bolts clockwise with 16mm wrench until the guide screw can rotate See Figure 9 2 Rotate 4 guide screws counterclockwise with the 21mm wrench and test the air gap of brake while adjusting until the air gap of brake is between 0 012 0 30 mm to 0 022 0 55 mm Figure 10 MOUNTING BOLTS 21mm WRENCH Figure 9 21 WRENCH FEELER GAUGE Figure 10 16mm WRENCH ...

Page 20: ... brake it should be within 0 012 0 30 mm to 0 022 0 55 mm When the air gap of brake is less than 0 012 0 3 mm please do as follows 1 Rotate 4 installing bolts counterclockwise until the 0 012 0 30 mm to 0 022 0 55 mm feeler gauge can be put in 2 Rotate 4 guide screws clockwise making sure they seat firmly on the base installing surface Figure 11 3 Tighten 4 installing bolts clockwise until the 0 0...

Page 21: ...anufacturer Any modification of the KEB cable voids its warranty Startup Verify all the motor related settings in the elevator controller match the information on the machine data tag Refer to Figure 1 Verify that all the brake parameters match the information on the machine data tag Refer to Figure 1 Follow the controller manufacturer s procedure for alignment of the magnets motor learn Briefly r...

Page 22: ...he power is shut down first 1 Insert the brake release lever into the cam release on top of each brake Align the pin on the brake release lever with the mating groove on the cam release to prevent the brake release lever from slipping 2 Apply force to the end of the brake release lever until the brake releases from the brake wheel 3 The brake release levers must be removed from the cam release pri...

Page 23: ... The maintenance contractor will need to make the final determination Cleaning Dirt dust excess lubrication and moisture are the greatest enemies of electrical equipment and of maintenance teams in general Dirt and dust layers on a machine can prevent heat dissipation which can lead to overheating and eventual insulation breakdown Many types of dust in an elevator machine room are electrically con...

Page 24: ...st remove the pressure relief plugs from the outboard stand and the back of the machine See Figure 13 Figure 13 2 The grease point is opposite the relief plug Figure 14 Figure 14 3 Apply 2 3 oz of grease use Shell Gadus S3 V220C 2 or equal at least yearly or according to the maintenance schedule for the installation conditions Bearings calculated life rating based on speed loads and 50 duty is app...

Page 25: ...6 months Every 1 year afterwards Benchmark Criteria Check the brake for flexibility the brake pad and traction sheave for wear and the bearings Replace worn and damaged parts when necessary As the brake pad wears it adds to the air gap and could contribute to braking noise You may adjust the air gap as detailed in Section 5 3 If brake pad wear is excessive replace the brake pad or replace the enti...

Page 26: ... the state of power generation At this time high voltage will be generated at the host terminal Attention shall be paid to avoid electric shock and equipment damage Grease and other impurities shall be avoided between the brake pad and the brake wheel to avoid the decrease of braking force of the brake system If the residual thickness of the brake pad is less than 5 mm due to wear the brake pad sh...

Page 27: ...placement work must make sure that the machine power is off and that the elevator will not move unexpectedly Encoder Replacement Required Tools Materials Encoder ECN1313 Hex wrench o 2 mm o 4 mm o 6 mm o 8 mm Hex sockets o 2 mm o 4 mm Torque Wrench Need to measure 9 in lbs and 44 in lbs M10 bolt at least 1 or 25 mm in length Section 7 ...

Page 28: ... removed from the front of the machine See Figure 16 Figure 16 1 Loosen the encoder locking screw M2 5 as shown in Figure 17 with hex wrench 2 mm through the encoder cover hole The screw does not need to be removed Figure 17 2 Remove the encoder bolt cover using the hex wrench 4 mm and the encoder cable protective cover See Figure 18 Figure 18 ...

Page 29: ...the encoder so the M10 bolt can push against it See Figure 20 4 Insert a M10 bolt into the encoder housing See Figure 21 5 Leave the encoder cable on the machine It does not need to be removed Note Do not apply excessive pressure on the cable It may destroy the encoder cable Figure 19 6 Loosen the bolt M5 inside by hex wrench 4 mm 2 3 turns only Do not remove this bolt M5 bolt must remain in the e...

Page 30: ...ert a M10 bolt into the encoder housing See Figure 21 8 Turn the M10 bolt against the M5x50 bolt to push the encoder from the shaft The encoder will pop free and will be loose to the touch yet still retained by the M5 bolt See Figure 22 9 Remove both bolts and the encoder See Figure 23 Figure 22 Figure 23 Figure 21 ...

Page 31: ... Encoder Installation What s in the box See Figure 24 Figure 24 1 Loosen and remove the bolt M2 5 and nut assembly in the new encoder See Figure 25 Figure 25 2 There is a taper in the front of the encoder shaft put the encoder shaft into the hole of the shaft Figure 26 Figure 26 HOLE OF THE SHAFT ENCODER SHAFT ...

Page 32: ...se 4mm socket Allen and torque wrench to tighten the bolt to 44 in lbs See Figure 27 4 Rotate the encoder it should be very flexible at this time tighten the encoder locking screw according to 11 in lbs by a hex wrench so the encoder outer cannot rotate by hand See Figure 28 5 Install the encoder cable on the encoder Take care to orient the plug and socket correctly See Figure 29 Figure 27 Figure ...

Page 33: ...ore performing any maintenance on the machine brake s secure the counterweight and take all the necessary safety precautions to immobilize the car and counterweight to prevent any unintended movement during the maintenance period that may result in injury or death Read the entire brake replacement procedure before beginning any of the steps outlined below Contact HWEC with any questions prior to b...

Page 34: ...ide disconnect the Brake and Brake Switch wires for the brake that is to be worked on see Figure 32 4 Use a wrench to loosen the mounting bolt of the installation bolt 1 so that the end face of the guide screw sleeve of the guide screw 2 is separated from the mounting surface of the base 5 Remove the brake and related connecting accessories 6 New or repaired brakes are replaced in the reverse orde...

Page 35: ... belt and the brake wheel is 0 004 0 10 mm to 0 006 0 15 mm and the distance between the guide screw sleeve of guide screw 2 and the iron surface of armature iron 4 is about 0 197 5 mm no less than 0 118 3 mm under any conditions as shown in Figure 33 Brake Adjustment After installation of the brake please refer to Section 0 to confirm brake is centered and air gap has been restored to factory spe...

Page 36: ...Page 8 1 Rev A 04 01 2022 Support Documents Outline and Item Drawing See replaceable parts list and outline drawing next page Section 8 ...

Page 37: ...B U L L E T I N G L V 4 0 S 1 1 1 9 6 G E A R L E S S T R A C T I O N M A C H I N E Page 8 2 Rev A 04 01 2022 ...

Page 38: ...B U L L E T I N G L V 4 0 S 1 1 1 9 6 G E A R L E S S T R A C T I O N M A C H I N E Page 8 3 Rev A 04 01 2022 ...

Page 39: ...B U L L E T I N G L V 4 0 S 1 1 1 9 6 G E A R L E S S T R A C T I O N M A C H I N E Page 8 4 Rev A 04 01 2022 ...

Page 40: ...Page 9 1 Rev A 04 01 2022 Notes Section 9 ...

Page 41: ...July 2017 Product Information ECN 1313 ECN 1325 ERN 1387 Rotary Encoders with Plane Surface Coupling for Elevator Servo Drive Control ...

Page 42: ...shaft Bearing of encoder Required mating dimensions Measuring point for operating temperature 1 Screw plug width A F 3 and 4 Tightening torque 5 0 5 Nm 2 PCB connector 3 Self tightening screw M5 x 50 DIN 6912 width A F 4 tightening torque 5 0 5 Nm 4 M10 back off thread 5 M6 back off thread 6 Max permissible tolerance during motor shaft rotation 1 5 mm 7 Max permissible static radial offset of moto...

Page 43: ...700 mW Current consumption 5 V 85 mA typical without load 130 mA without load Stator coupling Plane surface coupling Shaft Taper shaft 9 25 mm taper 1 10 Mech permiss speed n 2000 rpm Starting torque 0 01 Nm at 20 C Moment of inertia of rotor 2 6 10 6 kgm 2 Permissible axial motion of measured shaft5 1 5 mm Radial runout of the measured shaft 0 13 mm Vibration 55 Hz to 2000 Hz Shock 6 ms 300 m s 2...

Page 44: ... connected in the encoder with the corresponding power line Vacant pins or wires must not be used 1 Only with ordering designations EnDat 01 and EnDat 02 2 Only for cables inside the motor housing 5 6 Brown2 White 2 ECN 1325 pin layout 8 pin coupling or flange socket M12 9 pin flange socket M23 16 pin PCB connector Voltage supply Serial data transfer Other signals 8 2 5 1 3 4 7 6 3 7 4 8 5 6 1 2 1...

Page 45: ...ensor 0 V Internal shield A A B B R R Brown Green Blue White Green White Green Black Yellow Black Blue Black Red Black Red Black Other signals 14 17 9 8 5 6 7b 1a 2b 6a C C D D T 1 T 1 Gray Pink Yellow Violet Green Brown Cable shield connected to housing UP Power supply T Temperature Sensor The sensor line is connected internally with the corresponding power line Vacant pins or wires must not be u...

Page 46: ...ASES MANUFACTURER OF ALL LIABILITY THIS DOCUMENT CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION THAT CANNOT BE REPRODUCED OR DIVULGED IN WHOLE OR IN PART WITHOUT WRITTEN AUTHORIZATION FROM THE MANUFACTURER THIRD ANGLE PROJECTION ROW A ROW B COLUMN 1 COLUMN 2 COLUMN 3 COLUMN 4 COLUMN 5 COLUMN 6 PIN LAYOUT PIN WIRE COLOR FUNCTION 1A PINK DATA 2A GREEN BLACK A 3A WHITE SENSOR V0 4A BLUE BLACK B 5A...

Page 47: ...RED BLUE YELLOW GREEN VIOLET CLOCK BLACK CLOCK BROWN WHITE PINK GRAY BLUE WHITE YELLOW CLOCK VIOLET GREEN CLOCK BLACK BROWN RED GRAY PINK CABLE LENGTH UP TO 30 M ...

Page 48: ...CABLE LENGTH OVER 40 METERS GREY PINK WHITE BROWN 1 0mm wire BLACK RED GREEN BROWN 0 25mm wire BLUE VIOLET BLACK WHITE BLUE BROWN 0 25mm wire BROWN 1 0mm wire GREY PINK GREEN RED VIOLET ...

Page 49: ...IL 62305 e mail info hollisterwhitney com Phone 217 222 0466 www hollisterwhitney com GERMAN ENGLISH ROT RED BLAU BLUE GELB YELLOW GRÜN GREEN VIOLETT VIOLET SCHWARZ BLACK BRAUN BROWN WEIβ WHITE ROSA _______________________________________ PINK GRAU ______________________________________ GREY ...

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