HOGG & DAVIS ODP 40 Manual Download

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ODP 40

4,000 Lb Drum Puller

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Summary of Contents for ODP 40

Page 1: ...ressures of operation measurements adjustments illustrations and other items can change at any time These changes can affect the service of the given product For the complete and most current informat...

Page 2: ...l Specifications 5 Setup on the Job 8 Setup of the unit 8 Position of unit 8 Jack Stands Outriggers 8 Tie Down Brake Chock 8 Rope Payout Procedure Free Wheel 12 Pulling Control 12 Pulling Control 13 L...

Page 4: ...Lb Drum Puller 4 COPYRIGHT 2016 HOGG DAVIS INC These warning labels and others like it are Placed in critical areas of the machine The Warnings are to be read and fully Understood prior to operation...

Page 5: ...ecifications This unit is designed to install overhead cable conductor Single Reel Puller 4000 lbs Maximum Line Pull 72 X 56 Maximum Reel Diameter 6 000 lb Maximum Reel Capacity Manual Jack stands 2 R...

Page 7: ...aced on the machine Failure to read and understand these items subjects the operator and others to DEATH or SERIOUS INJURY Operators shall make themselves familiar with the placement of the following...

Page 8: ...he tires from the ground but as a rule they should be used to stabilize the load across all contact points on the ground i e Jack stands tires front tongue jack stand Tie Down Brake Chock Chock all wh...

Page 9: ...entire shaft and drive pin assembly by lifting up 5 Remove Nylatron bearing from dumb end of mandrel shaft 6 Remove locking collar lifting assembly and centering cone 7 Insert mandrel shaft in the ree...

Page 10: ...ler 10 COPYRIGHT 2016 HOGG DAVIS INC 11 Insert reel into the stand by indexing drive pin assembly from above and lower into place 12 Insert retaining pins into both the drive pin assembly and the dumb...

Page 12: ...ope install is completed insert the drive pin the sprocket drive Manual rotation of the rope reel may be needed to properly install drive pin Refer to the performance chart for proper hydraulic pressu...

Page 13: ...the rope diameter increases on the reel it might be necessary to adjust the Hydraulic Control Knob to keep the pull moving 10 Adjust joystick for line speed as also desired 11 To stop the pull place c...

Page 14: ...ith manual post style level wind Operator must control during pull as needed for even take up of rope on reel IF MACHINE IS TO BE USED FOR FIBRE OPTIC INSTALLATION REFER TO THE CABLE MANUFACTURER FOR...

Page 15: ...and sprockets for wear and slack Pintle eye excessive wear Safety Chains wear damage All welds and seams Loose or missing fasteners bolts nuts set screws Loose or leaking hydraulic hoses Damaged or wo...

Page 16: ...the product Do not weld on this product without written permission from the factory Be sure the drawbar size is compatible with the coupling device on the tow vehicle Do not damage the coupling compo...

Page 17: ...d Davis Inc factory General Conditions Exceptions All warranties options and representations made herein shall apply only provide such equipment shall not have been subject to misuse negligence or acc...

Page 18: ...ations and illustrations in this manual are on the basis of information available at the time it was written The specifications torque values pressures of operation measurements adjustments illustrati...

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Page 26: ...ne Oil Pressure Voltage Below Normal or Shorted to Low Source 100 16 Engine Oil Pressure Oil pressure reading incorrect 100 18 Engine Oil Pressure Low oil pressure 105 0 Intake Manifold 1 Temperature...

Page 27: ...ent to the injector increases too rapidly 653 7 Injector Cylinder 3 The injector fuel flow is lower than expected 654 5 Injector Cylinder 4 The current to the injector is less than expected 654 6 Inje...

Page 28: ...eve Desired Timing 1079 3 Sensor Supply Voltage 1 5V DC Voltage Above Normal or Shorted to High Source 1079 4 Sensor Supply Voltage 1 5V DC Voltage Below Normal or Shorted to Low Source 1080 3 Sensor...

Page 29: ...X 3 Engine Fuel Rack Actuator Relay Circuit fault B X 7 Reserved 2 Engine Fuel Rack Actuator Relay Intermittent fault 4 Air Heater Relay Circuit fault A X 3 Air Heater Relay Circuit fault B X 2 Air H...

Page 30: ...ments adjustments illustrations and other items can change at any time These changes can affect the service of the given product For the complete and most current information contact Hogg Davis Inc P...

Page 31: ...y Drive Old Planetary Drive New Engine Pump Assembly Engine Pump Assembly Tier 4 Control Panel ICAN Display Control Panel Analog Control Panel Tier 4 Hyd Fuel Tanks Operator Seat Jackstands LED Traile...

Page 32: ...embly 1 2 C12005 Wheel Chock 4 3 G09221 Guard Chain 1 4 ODP40 Drive See Drive Sheet 1 5 Tanks See Tanks Sheet 1 6 B13106 Box Electrical 1 7 C29027 Cover Kick Panel 1 8 Seat Assy Seat Assy w pin 1 9 J0...

Page 33: ...8 1 97 1 16 16 6 1 2 198 5 16 Curbside View Page 2...

Page 34: ...ear View ITEM NO PART NUMBER DESCRIPTION QTY 1 J04042 12k Dropleg Jack 1 2 Lighting See Lighting Sheet 1 3 Axle Assembly Tandem Axle 1 4 Levelwind Assembly See Levelwind Sheet 1 5 C32020 Cylinder Leve...

Page 35: ...1 2 2 9 S43034 Bearing Shaft w Seat 1 10 S43053 Shaft Reel 1 11 B11430 Bolt Hx head 1 2 13x1 1 4 Z8 4 12 N04380 Nut Hex 1 3 8 6 2 13 W01005 Washer Flat SAE 1 2 4 14 HD Brake assy Caliper 7 HD brake 1...

Page 36: ...sembly ITEM NO PART NUMBER DESCRIPTION QTY 1 S04141 Screw SHCS 5 8 18x4 3 2 C04037 Caliper Half Countersink 1 3 B18005 Bleader 4 o ring 2 4 O01225 O Ring Piston 2 5 P08004 3 3 8 Piston 2 6 P01012 Pad...

Page 37: ...010 sm TITLE NAME DATE DRAWN PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF HOGG DAVIS ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMIS...

Page 38: ...ake Old Style ITEM NO PART NUMBER DESCRIPTION QTY 1 N04558 Nut Hex Nylock 5 8 11 2 2 B15924 Caliper Mount 1 3 C04912WIDE Caliper Overspin Brake 1 4 P01052 Brake Pads Set of 2 2 5 B11484 Bolt Hx head 5...

Page 39: ...061 Seal 2 6 O01060 O Ring 4 7 H08003 Cylinder Tube 1 8 R19007 Bar round 5 16 1018 3 9 S28021 Spring 1 10 P08016 2 Aluminum RB 1 11 N04039 Nut Hex Jam 1 2 20 1 12 C06012 Bar round 3 1018 1 13 F05630 F...

Page 40: ...2 2 3 P06156 Pin Levelwind Pivot 1 4 S17000 Sleeve Levelwind 1 5 P06027 Pin Height Adjust 1 6 A08089 Arm Levelwind 1 7 R20044 Roller Painted Steel 4 8 B07110 Bearing Roller 8 9 S43129 Shaft Roller 2 1...

Page 41: ...it Lock 1 4 4 13 B11325 Bolt Hex 1 4 20 x 1 1 4 4 14 R18009 External 4 Spiral Retaining Ring 1 15 W01014 Washer Thrust 2 16 S29068 Sprocket 1 17 B21019 Bushing Bronze 1 18 S43057 Hex Shaft 1 19 B11476...

Page 42: ...ngagement Hub 1 11 P06049 Pin 5 8 X 5 1 2 w Lanyard 1 12 F05629 Zerk Grease 1 8 NPT 1 13 B11446 Bolt Hx Head 1 2 13 x 2 Z8 9 14 W01565 Washer 1 2 Split Lockz 11 15 G12006 Gear Planetary 1 16 W01005 Wa...

Page 43: ...Washer Split Lock 3 8 2 3 W01002 Washer Flat SAE 3 8 2 4 P20103 Pump 10gpm 1 5 O01111 O ring Small Gear Pump 1 6 P20070 Pump Hydraulic 1 7 B11364 Bolt Hx head 1 2 13x1 3 4 2 8 W01565 Washer Split Lock...

Page 44: ...ITEM NO PART NUMBER DESCRIPTION QTY 1 E02034 assy Engine 1 2 P09097 Pump Adapter Plate 1 3 C28026 Pump Coupler Flywheel 1 4 P20070 Pump Hydraulic 1 5 P20103 Pump 10gpm 1 6 O01111 O ring Small Gear Pum...

Page 45: ...DT Momentary 1 3 S40035 Switch SP ST Toggle 1 4 G02076 Gauge 600PSI 1 5 D09030 Display Controls Inc 1 6 S40070 Switch Key Cole Hersee 1 7 S40169 Switch Payout Lock Out 1 8 M04061 Manifold Tension Con...

Page 46: ...Momentary 1 4 S40035 Switch SP ST Toggle 1 5 G02076 Gauge 600PSI 1 6 L04200 PreHeat Light 1 7 L04025 Light Pilot 1 8 G02022 Livorsi Tachometer 1 9 G02033 Gauge Livorsi 4 in 1 1 10 S40167 Switch Payou...

Page 47: ...3 C29034 Cover Display Yanmar T4f 1 4 K02707 Display Yanmar T4 w Keyswitch 1 5 S40100 Switch SP DT Momentary 2 6 S40070 Switch Key Cole Hersee 1 7 C34030 Controller Joystick MCH 1 8 C32004 Brake Cylin...

Page 48: ...7002 Neck Hydraulic fill 1 3 C06155A Cap Hydraulic 1 4 T01955 Tank Fuel 21 Gallon 1 5 C06205 Cap Fuel 1 6 S46006 Fuel Sender 1 7 N02001 Nipple 1 1 4 x 3 LG 2 8 V02001 Valve Ball 1 1 4 NPT 1 9 F04021 F...

Page 49: ...1 2 3 Seat Assembly ITEM NO PART NUMBER DESCRIPTION QTY 1 S03040 Seat Operator JD 1 2 P14051 Post Seat Mount 1 3 P06999 Pin Bent Hitch 5 8 x 3 1 Page 18...

Page 50: ...J04042 LEFT REAR JACKSTAND J04043 RIGHT REAR JACKSTAND J04044 FRONT JACKSTAND Jackstands Page 19...

Page 51: ...L04032 Light 4 Tail Stop Turn Kit LED L04310 Light Red 2 LED L04311 Light Amber 2 LED L04055 Light License plate G08005 Grommet 2 Light P05025 Pigtail 2 wire LED Light Package Page 20...

Page 52: ...L04030 Light 4 Tail Stop Turn L04070 Light 2 Red L04035 Light 2 Amber L04055 Light License plate G08010 Grommet 4 Tail Stop Turn G08005 Grommet 2 Light Incandescent Light Package Page 21...

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Page 61: ...s and mounted to terminal block Double Shock mounted Lexan lights with pigtail connectors FMVSS108 Conspicuity system Unit is metal grit blasted primer coated and flash baked 2 finish coats baked at 1...

Page 62: ...e Hydraulic oil cooler 17 5 gallon metal hydraulic tank with oil level gauge Reel drive to be disconnected from system to provide freewheel when needed Operators Console Elevated and positioned closes...

Page 63: ...hten fasteners as shown in the chart below 4 Wheel nuts bolts should be torqued before first road use and after each wheel removal Check and re torque after the first 10 miles 25 miles and again at 50...

Page 64: ...que level that can be safely applied to these studs is listed in the following chart Stud Size Max Torque 20 UNF class 2A 120 lb ft 9 16 18 class 2A 170 lb ft 5 8 18 class 2A 325 lb ft CAUTION Exceedi...

Page 65: ...01 1 D30009 1 D30010 3 D30015 2 D30022 1 D30021 1 D30026 3 D30028 5 D30033 1 D30077 2 D30034 3 D30042 8 D30036 5 D30067 2 D30069 2 D30080 1 D30081 1 D30018 1 D30127 2 ODP40 Decals Decal Kit K40015 Pag...

Page 66: ...D30083 1 D30082 1 D30084 1 D30086 1 D30078 1 T19001 12 R09043 4 R09044 2 D30128 1 D30068 1 ODP40 Decals Page 35...

Page 67: ...Only 3 7 T19001 Red White Reflective tape 12 8 D30042 Decal Keep Hands Clear 8 9 D30069 Decal Lubricate Chain Daily 2 10 D30080 Decal Caution Drive Dogs 1 11 D30081 Decal Reel Drive Dog Engage 1 12 D3...

Page 68: ...pper Control 1 4 D30086 Decal Lower Control 1 5 D30127 Decal Burn Hazard 1 6 D30067 Decal Release Pressure 2 7 H10075 Holder Manual 1 8 D30068 Decal Payout Lockout Release 1 9 H10020 Holder Registrati...

Page 69: ...Decal ODP 40 Tongue 2 3 D30010 Decal Hydraulic Fluid Only 3 4 R09044 Reflector Amber 2x3 1 2 2 5 T19001 Tape Red White Reflective 12 6 D30042 Decal Keep Hands Clear 8 7 D30028 Decal Danger Twisty Man...

Page 70: ...NO PART NUMBER DESCRIPTION QTY 1 D30015 Decal Hot Surface 2 2 D30042 Decal Keep Hands Clear 8 3 R09043 Reflector Red 2x3 1 2 4 4 D30034 Decal Grounding Lug 3 5 D30036 Decal Electrocution Hazard 5 6 D...

Page 71: ...075 3 Valve Loadlock Prince Valve 3Bank 3 2 1 S40150 3 Switch DP DT Momentary A03005 2 Alarm motion Hydraulic Jackstands Optional ITEM NO PART NUMBER DESCRIPTION QTY 1 V02100 Prince Inlet 1 2 V02103 V...

Page 72: ...S43031 Shaft 1 11 R15006 Retainer Shaft 1 12 W01525 Washer Split Lock 1 4 zinc 4 13 B11323 Bolt Hx Head 1 4 20 x 3 4 2 14 A08096 Arm Levelwind 1 15 S17000 Sleeve Levelwind 1 16 P06027 Pin Height Adju...

Page 73: ...e Sub S40035 1 Switch SP ST Toggle Auxiliary Tool Circuit Optional ITEM NO PART NUMBER DESCRIPTION QTY 1 C28061 Coupler F quick 1 2 NPT 1 2 C28062 Coupler M quick 1 2 NPT 1 3 F05215 Fitting 8 8 90 NPT...

Page 74: ...il through system until no more air comes out of caliper Step4 Crack fitting to let any trapped air out Step 5 Pump system up to 500psi and look for leaks When finished let the pressure in the system...

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