background image

 

 

 

 

 

 

Assembly instructions 

HIWIN MAGIC Distance Measuring Systems 

MAGIC-01-14-EN-2207-MA  

www.hiwin.de 

Summary of Contents for MAGIC-01-14-EN-2207-MA

Page 1: ...Assembly instructions HIWIN MAGIC Distance Measuring Systems MAGIC 01 14 EN 2207 MA www hiwin de...

Page 2: ...ffenburg Germany Phone 49 0 7 81 9 32 78 0 Fax 49 0 7 81 9 32 78 90 info hiwin de www hiwin de All rights reserved Reprinting even in part is not permitted without our approval These assembly instruct...

Page 3: ...andling products carrying current and voltage 8 2 7 Further information 8 3 Product descriptions 9 3 1 HIWIN MAGIC 9 3 2 HIWIN MAGIC PG 9 3 3 Connections 10 3 4 Reference switch 10 3 5 Scope of delive...

Page 4: ...shooting Decommissioning disassembly and disposal 1 1 1 Scope of these assembly instructions These assembly instructions apply to HIWIN distance measuring systems with the following product designatio...

Page 5: ...integrated in a linear guideway 1 2 3 Presentation of safety information Safety notices are always indicated by a signal word and sometimes with a hazard specific symbol see section 1 2 4 Symbols use...

Page 6: ...Germany Telephone 49 0 781 9 32 78 0 Technical customer service team 49 0 781 9 32 78 77 Fax 49 0 781 9 32 78 90 Technical customer service team fax 49 0 781 9 32 78 97 E mail info hiwin de Internet...

Page 7: ...ommissioning operation maintenance or repair Only original HIWIN parts are permitted as spare parts and accessories Spare parts and accessories not supplied by HIWIN have not been tested for operation...

Page 8: ...c distance measuring systems must not be exposed to strong magnetic fields keep a distance to permanent magnets of linear motor axes Strong vibrations e g a blow with a hammer can also damage the magn...

Page 9: ...MAGIC type with separate encoder HIWIN MAGIC PG distance measuring system integrated in a linear guideway 3 1 HIWIN MAGIC This distance measuring system consists of a separate encoder fig 3 1 and a m...

Page 10: ...e Fig 3 7 Fig 3 7 Reference switch on bracket 3 5 Scope of delivery Depending on customer requirements the MAGIC and MAGIC PG distance measuring systems are offered in different forms and scopes Indiv...

Page 11: ...linear motor axes Caution when using magnetic feet dial gauge holders e g to align the profile rails Avoid strong shocks e g use of a hammer Do not use the system in environments with magnetic dust e...

Page 12: ...e This is the only way to ensure a reliable adhesive bond Stick on the magnetic tape 2 and press it on using a mounting roller with a force of approx 250 N cm2 Make sure that the tape is neither compr...

Page 13: ...ces on the roller can deform and damage the magnetic tape during installation Assembly steps Pull the block off the rail Note For this purpose use the installation aid supplied to prevent balls from f...

Page 14: ...strip are mounted Note The adhesive strength is created under pressure The final strength is achieved after approx 48 hours at room temperature 4 2 3 Mounting the MAGIC PG encoder The encoder is deliv...

Page 15: ...way that the sealing lip rests lightly against the rail contour on all sides The MAGIC PG encoder is mounted 4 2 4 Replacing the MAGIC PG encoder Note To replace the MAGIC PG encoder the block on whic...

Page 16: ...ip rests lightly against the rail contour on all sides The MAGIC PG encoder is replaced 4 3 Mounting the HIWIN MAGIC PG CG series 4 3 1 Assembly of the profile rails Mount the linear guideways accordi...

Page 17: ...ize Distance LS mm 15 5 0 20 8 0 25 9 5 30 10 0 35 10 0 45 11 0 55 12 0 65 14 5 Maintain distance Ls in accordance with Table 4 3 Starting from one side clamp the cover strip onto the profile rail ove...

Page 18: ...ncorrectly fitted cover strip Place the assembly tool on the front side See Fig 4 10 Push the assembly tool over the entire rail Fig 4 10 Mounting the cover strip using the assembly tool Carefully ben...

Page 19: ...iper 4 Cover strip Note When mounting the MAGIC PG encoder make sure that the minimum cable bending radius of 40 mm is not undercut Note for MAGIC CG_45 The encoder must be mounted on the same side of...

Page 20: ...the desired counting direction and or cable output side The counting direction results as shown in the Linear motors and distance measuring system catalogue when the cable is connected according to Ta...

Page 21: ...e reference switch is usually attached to the fixed part of the system and a switching lug to the moving part The distance between the switching lug and the switch must not exceed 2 mm see Linear moto...

Page 22: ...recommend our pre assembled extension cables which are specially designed for dynamic use in energy chains The high quality 8 core extension cables each V1 V1 V2 V2 and V0 V0 or A and B B and Z Z for...

Page 23: ...nting direction in the opposite direction when connecting to the electronic evaluation system you must switch A with B and with B Fig 5 1 PIN assignment of the round plug 5 2 Sequential control Fig 5...

Page 24: ...4 Reference switch The reference switch must be connected according to Fig 5 5 Fig 5 5 Circuit diagram of the optional reference switch Explanation of symbols Core colours Power supply BN Brown Suppl...

Page 25: ...larly checked for dirt and if necessary cleaned with a suitable cleaning agent e g alcohol Dirt particles between the encoder and the measuring tape can destroy the distance measuring system Note Afte...

Page 26: ...nnection cable of the MAGIC encoder 8 10 0222 Coupling 17 pin central fixing external thread M17 1 Type NAKUA874MR1087004A000 InterContec mounted Define cable length when ordering 8 10 0090 Mating con...

Page 27: ...eries 2 H H Based on HG series Q Based on QH series C Based on CG series 3 W Block type W Flange block H High square block L Low square block 4 20 Size 20 25 1 5 C Load type S Medium load C Heavy load...

Page 28: ...8 1 Alignment 1 standard 2 Alignment 2 3 Alignment 3 4 Alignment 4 Notes 1 PGH PGQ not identical in construction with standard rail HGR25R without groove Mounting bolt M5 instead of M6 2 For the PG se...

Page 29: ...mm 9 4 2 Order code for encoder for distance measuring system HIWIN MAGIC Number 1 2 3 4 5 6 Order code MAGIC T A M 1500 L 1 MAGIC Distance measuring system model 2 T Encoder model 3 A Output signal A...

Page 30: ...the requirements of Delegated Directive EU 2015 863 Amendment to Annex of Directive 2011 65 EU RoHS Directive Applicable harmonised standards EN 61000 6 2 Electromagnetic Compatibility EMC Part 6 2 Ba...

Page 31: ...Assembly instructions HIWIN MAGIC Distance Measuring Systems MAGIC 01 14 EN 2207 MA Page 31 of 32...

Page 32: ...87 61 68 Fax 39 039 287 43 73 info hiwin it www hiwin tw Poland HIWIN GmbH ul Pu awska 405a PL 02 801 Warszawa Phone 48 22 544 07 07 Fax 48 22 544 07 08 info hiwin pl www hiwin pl Switzerland HIWIN Sc...

Reviews: