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Hitachi ZAXIS 120-3 class, Operator'S Manual

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Hitachi ZAXIS 120-3 class Operator'S Manual Download Page 359

OPTIONAL ATTACHMENTS AND DEVICES

13-8

AVOID HITTING BLADE WITH FRONT-END AT-

TACHMENT

When operating the machine with the blade positioned to-

wards the front, the bucket or boom cylinder may come into 

contact with the blade if you are not careful. Be sure to prevent 

this from happening.

AVOID HITTING BLADE WITH BUCKET

When crowding the arm into a traveling or transporting posi-

tion, be careful not to let the bucket hit the blade.

AVOID STRIKING THE BLADE INTO A ROCK

Do not attempt to strike large rocks with the blade, as doing 

so will damage the blade and the blade cylinders, shortening 

their operating lives.

WRONG

WRONG

WRONG

M155-14-009

M155-14-010

WRONG

M155-14-010

M155-14-011

Summary of Contents for ZAXIS 120-3 class

Page 1: ......

Page 2: ...so provides field improvements often without charge to the custom er even if the product is out of warranty Should the equipment be abused or modified to change its performance beyond the original factory specifications the warranty will become void and field improvements may be denied Setting fuel delivery above specifications or otherwise overpowering machines will result in such action Only qua...

Page 3: ......

Page 4: ...TATION BREAK IN OPERATING THE ENGINE DRIVING THE MACHINE OPERATING THE MACHINE TRANSPORTING MAINTENANCE HYDRAULICCIRCUITANDELECTRICALCIRCUIT MAINTENANCEUNDERSPECIALENVIRONMENTALCONDITIONS STORAGE TROUBLESHOOTING SPECIFICATIONS OPTIONALATTACHMENTSANDDEVICES INDEX INDEX ...

Page 5: ......

Page 6: ...to immediately make them available upon request MACHINE 1 MODEL TYPE 2 Product Identification Number 3 Year of Manufacturing 4 Operating mass standard version 5 Engine power in KW according to ISO9249 PRODUCT IDENTIFICATION NUMBER PRODUCT IDENTIFICATION NUMBER NOTE HCM1U100L00100001 ENGINE TYPE MFG NO M157 00 001 SS3097499 Marks to indicate the start and end of the PIN PRODUCT IDENTIFICATION NUMBE...

Page 7: ...MACHINE NUMBERS TRAVEL MOTOR TYPE MFG NO SWING MOTOR TYPE MFG NO HYDRAULIC PUMP TYPE MFG NO M178 07 086 M178 07 047 M157 00 004 ...

Page 8: ... 22 Prevent Parts from Flying S 23 Store Attachments Safely S 23 Prevent Burns S 24 Replace Rubber Hoses Periodically S 24 Avoid High pressure Fluids S 25 Prevent Fires S 26 Evacuating in Case of Fire S 27 Beware of Exhaust Fumes S 27 Precautions for Welding and Grinding S 27 Avoid Heating Near Pressurized Fluid Lines S 28 Avoid Applying Heat to Lines Containing Flammable Fluids S 28 Remove Paint ...

Page 9: ...nd Arm 4 5 Towing Machine a Short Distance 4 6 Operating in Water or Mud 4 7 Parking the Machine on Slopes 4 8 Parking the Machine 4 8 OPERATING THE MACHINE Control Lever ISO Pattern 5 1 Attachment Pedal Hydraulic Breaker Optional 5 2 Attachment Pedal Hydraulic Crusher Optional 5 3 Pilot Control Shut off Lever 5 4 Engine Speed Control 5 6 Auto idle 5 7 Work Mode 5 8 Work Mode Select 5 9 Power Boos...

Page 10: ...System 7 62 Batteries 7 62 Replace Batteries 7 65 Replacing Fuses 7 66 I Miscellaneous 7 68 Check Bucket Teeth 7 68 Change Bucket 7 72 Convert Bucket Connection Into Face Shovel 7 73 Adjust Bucket Linkage 7 74 Remove Travel Levers 7 75 Check and Replace Seat Belt Check 7 75 Check Windshield Washer Fluid Level 7 76 Check Track Sag 7 77 Clean and Replace Air Conditioner Filter 7 79 Check Air Conditi...

Page 11: ...ance 13 9 Specifications ZX110 3 with Blade 13 10 Working Ranges ZX110 3 with Blade 13 11 Shoe Types and Applications ZX110 3 with Blade 13 12 Specifications ZX130 3 with Blade 13 13 Working Ranges ZX130 3 with Blade 13 14 Shoe Types and Applications ZX130 3 with Blade 13 15 Offset Arm Front 13 16 Offset Direction and Working Range 13 17 Precautions for Operating with The Offset Function 13 18 Mai...

Page 12: ...ry WARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury DANGER or WARNING safety signs are located near spe cific hazards General precautions are listed on CAUTION safety signs Some safety signs do not use any of the designated ...

Page 13: ... Failure to do so may deteriorate the part safety func tion and or service life In addition personal accident machine trouble and or damage to material caused by unauthorized modifications will void Hitachi Warranty Policy Do not use attachments and or optional parts or equip ment not authorized by Hitachi Failure to do so may deteriorate the safety function and or service life of the machine In a...

Page 14: ...e fitting clothing and safety equipment appropri ate to the job You may need A hard hat Safety shoes Safety glasses goggles or face shield Heavy gloves Hearing protection Reflective clothing Wet weather gear Respirator or filter mask Be sure to wear the correct equipment and clothing for the job Do not take any chances Avoid wearing loose clothing jewelry or other items that can catch on control l...

Page 15: ...ay slip off the pedal possibly resulting in a personal ac cident Do not leave parts and or tools lying around the opera tor s seat Store them in their specified locations Avoid storing transparent bottles in the cab Do not at tach any transparent type window decorations on the windowpanes as they may focus sunlight possibly start ing a fire Refrain from listening to the radio or using music head p...

Page 16: ... move the seat forward or backward and check again Adjust the rear view mirror position so that the best rear visibility is obtained from the operator s seat If the mirror is broken immediately replace it with a new one 009 E01A 0462 ENSURE SAFETY BEFORE RISING FROM OR LEAV ING OPERATOR S SEAT Before rising from the operator s seat to open close either side window or to adjust the seat position be...

Page 17: ...m the location of bystanders before moving swinging or oper ating the machine Always keep the travel alarm and horn in working condi tion if equipped It warns people when the machine starts to move Use a signal person when moving swinging or operating the machine in congested areas Coordinate hand signals before starting the machine Use appropriate illumination Check that all lights are op erable ...

Page 18: ... serious injury If the engine must be jump started be sure to follow the instructions shown in the OPERATING THE ENGINE chap ter in the operator s manual The operator must be in the operator s seat so that the machine will be under control when the engine starts Jump starting is a two person operation Never use a frozen battery Failure to follow correct jump starting procedures could result in a b...

Page 19: ...ng the machine Clear all persons and obstacles from area of operation and machine movement Always beware of the surroundings while operating When working in a small area surrounded by obstacles take care not to hit the upperstructure against obstacles When loading onto trucks bring the bucket over the truck beds from the rear side Take care not to swing the bucket over the cab or over any person M...

Page 20: ...e near flammable objects such as dry grass Make sure the worksite has sufficient strength to firmly sup port the machine When working close to an excavation or at road shoulders operate the machine with the tracks positioned perpendicu lar to the cliff face with travel motors at the rear so that the machine can more easily evacuate if the cliff face collapses If working on the bottom of a cliff or...

Page 21: ...jobs involving multiple numbers of machines provide signals commonly known by all personnel involved Also appoint a signal person to coordinate the job site Make sure that all personnel obey the signal person s directions 018 E01A 0481 CONFIRM DIRECTION OF MACHINE TO BE DRIVEN Incorrect travel pedal lever operation may result in serious injury death Before driving the machine confirm the position ...

Page 22: ...w personnel to stay around the machine while traveling Driving on a slope may cause the machine to slip or over turn possibly resulting in serious injury or death Never attempt to ascend or descend 35 degrees or steep er slopes Be sure to fasten the seat belt When driving up or down a slope keep the bucket fac ing the direction of travel approximately 0 5 to 1 0 m A above the ground If the machine...

Page 23: ...el pedals or pushing the levers for ward moves the machine forward towards the idlers An arrow mark seal is stuck on the inside surface of the side frame to indicate the machine front direction Select a travel route that is as flat as possible Steer the machine as straight as possible making small gradual changes in direction Before traveling on them check the strengths of bridges and road shoulde...

Page 24: ...d Turn the auto idle switch OFF and the power mode switch E or P Run the engine at slow idle speed without load for 5 min utes to cool down the engine Stop the engine and remove the key from the key switch Pull the pilot control shut off lever to LOCK position Block both tracks and lower the bucket to the ground Thrust the bucket teeth into the ground if you must park on a grade Position the machi...

Page 25: ...NDERS BEFORE MOVING MACHINE USE A SIGNAL PERSON WHEN BACKING UP IF YOUR VIEW IS OBSTRUCTED ALWAYS KEEP THE SIGNAL PERSON IN VIEW Use hand signals which conform to your local regulations when work conditions require a signal person No machine motions shall be made unless signals are clearly understood by both signalman and operator Learn the meanings of all flags signs and markings used on the job ...

Page 26: ...2 E01A 0386 NEVER POSITION BUCKET OVER ANYONE Never lift move or swing bucket above anyone or a truck cab Serious injury or machine damage may result due to bucket load spill or due to collision with the bucket 023 E01A 0487 AVOID UNDERCUTTING In order to retreat from the edge of an excavation if the footing should collapse always position the undercarriage perpendicular to the edge of the excavat...

Page 27: ...Keep the bucket low to the ground and close to the ma chine Reduce operating speeds to avoid tipping or slipping Avoid changing direction when traveling on grades NEVER attempt to travel across a grade steeper than 15 degrees if crossing the grade is unavoidable Reduce swing speed as necessary when swinging loads Be careful when working on frozen ground Temperature increases will cause the ground ...

Page 28: ...tally severed do not look into the end Doing so may result in serious eye injury Contact your local diggers hot line if available in your area and or the utility companies directly Have them mark all underground utilities 027 E01A 0382 OPERATE WITH CAUTION If the front attachment or any other part of the machine hits against an overhead obstacle such as a bridge both the machine and the overhead o...

Page 29: ...cal storm has passed check all of the machine safety devices for any failure If any failed safety devices are found operate the machine only after repair ing them OBJECT HANDLING If a lifted load should fall any person nearby may be struck by the falling load or may be crushed underneath it result ing in serious injury or death When using the machine for craning operations be sure to comply with a...

Page 30: ...witch Pull the pilot control shut off lever to the LOCK position Close windows roof vent and cab door Lock all access doors and compartments HANDLE FLUIDS SAFELY AVOID FIRES Handle fuel with care it is highly flammable If fuel ignites an explosion and or a fire may occur possibly resulting in serious injury or death Do not refuel the machine while smoking or when near open flame or sparks Always s...

Page 31: ...ways select the slow speed mode with the travel mode switch 5 Never load or unload the machine onto or off a truck or trailer using the front attachment functions when driving up or down the ramp 6 Never steer the machine while on the ramp If the travel ing direction must be changed while the ramp unload the machine from the ramp reposition the machine on the ground then try loading again 7 The to...

Page 32: ...ntrol shut off lever to the LOCK position 10 Allow the engine to cool If a maintenance procedure must be performed with the engine running do not leave the machine unattended If the machine must be raised maintain a 90 to 110 angle between the boom and arm Securely support any ma chine elements that must be raised for service work Inspect certain parts periodically and repair or replace as necessa...

Page 33: ...MACHINE PROPERLY Never attempt to work on the machine without securing the machine first Always lower the attachment to the ground before you work on the machine If you must work on a lifted machine or attachment se curely support the machine or attachment Do not sup port the machine on cinder blocks hollow tires or props that may crumble under continuous load Do not work under a machine that is s...

Page 34: ...e parts such as a spring to fly off possibly resulting in severe personal injury or death Travel reduction gears are under pressure As pieces may fly off be sure to keep body and face away from AIR RELEASE PLUG to avoid injury GEAR OIL is hot Wait for GEAR OIL to cool then gradually loosen AIR RELEASE PLUG to release pressure 503 E01B 0344 STORE ATTACHMENTS SAFELY Stored attachments such as bucket...

Page 35: ...o become hot during operation The engine hoses lines and other parts become hot as well Wait for the oil and components to cool before starting any maintenance or inspection work 505 E01B 0498 REPLACE RUBBER HOSES PERIODICALLY Rubber hoses that contain flammable fluids under pressure may break due to aging fatigue and abrasion It is very difficult to gauge the extent of deterioration due to aging ...

Page 36: ...lic or other lines Tighten all connections before applying pressure Search for leaks with a piece of cardboard take care to protect hands and body from high pressure fluids Wear a face shield or goggles for eye protection If an accident occurs see a doctor familiar with this type of injury immediately Any fluid injected into the skin must be surgically removed within a few hours or gan grene may r...

Page 37: ...en 10 hours operation for missing or damaged terminal caps DO NOT OPERATE MACHINE if cable or wires are loose kinked etc Clean up Flammables Spilled fuel and oil and trash grease debris accumulated coal dust and other flammables may cause fires Prevent fires by inspecting and cleaning the machine daily and by removing spilled or accumulated flammables immediately Check Key Switch If a fire breaks ...

Page 38: ...uilding be sure there is ad equate ventilation Either use an exhaust pipe extension to remove the exhaust fumes or open doors and windows to bring enough outside air into the area 509 E01A 0016 PRECAUTIONS FOR WELDING AND GRINDING Welding may generate gas and or small fires Be sure to perform welding in a well ventilated and pre pared area Store flammable objects in a safe place before starting we...

Page 39: ...m mable fluids Clean them thoroughly with nonflammable solvent be fore welding or flame cutting them 510 E01B 0030 REMOVE PAINT BEFORE WELDING OR HEATING Hazardous fumes can be generated when paint is heated by welding soldering or using a torch If inhaled these fumes may cause sickness Avoid potentially toxic fumes and dust Do all such work outside or in a well ventilated area Dis pose of paint a...

Page 40: ...ever check battery charge by placing a metal object across the posts Use a voltmeter or hydrometer Do not charge a frozen battery it may explode Warm the battery to 16 C 60 F first Do not continue to use or charge the battery when elec trolyte level is lower than specified Explosion of the bat tery may result Loose terminals may produce sparks Securely tighten all terminals Battery electrolyte is ...

Page 41: ... products used with your machine 515 E01A 0309 DISPOSE OF WASTE PROPERLY Improperly disposing of waste can threaten the environ ment and ecology Potentially harmful waste used with HITACHI equipment includes such items as oil fuel coolant brake fluid filters and batteries Use leakproof containers when draining fluids Do not use food or beverage containers that may mislead someone into drinking fro...

Page 42: ... ensure safe machine operation Always keep the safety signs clean In case a safety sign is broken or lost imme diately obtain a new replacement and affix it again in position on the machine Use the part No indicated under the right corner of each safety sign illustration when placing an order of it to the Hitachi dealer 1 10 2 6 3 4 18A 11 17 16 13 8 RIGHT WINDOW 19 5 ZX180 3 class ZX120 3 class Z...

Page 43: ... or death due to crushing may result Be sure to lower the front attachment to the ground lock the control levers and remove the engine key before leaving the machine unat tended 3 Sign indicates an electrocution hazard if machine is brought too near electric power lines Keep a safe distance from electric power lines 4 Sign indicates a hazard from falling window After raising window be sure to lock...

Page 44: ...hould overturn the operator may become injured and or throw from the cab and or crushed by the overturning machine 7 When operating with 2 piece boom the bucket may come in contact with the cab Operate the machine with care not to allow the tip of the bucket to hit the cab while rolling in the front attachment 8 Do not extend your hands or head from the window Your hands or head may come in contac...

Page 45: ... a hazard of being hit by the working device of the machine Keep away from machine during operation 11 Sign indicates a hazard of a flying plug from track adjuster that could cause injury Read manual before adjusting track for safe and proper han dling SS3106039 SS3089581 SS3086091 ...

Page 46: ... for safe and proper handling Sign indicates a burn hazard from spurting hot water or oil if radiator or hydraulic oil tank is uncapped while hot Allow radiator or hydraulic oil tank to cool before removing cap 13 Sign indicates a hazard of falling Do not stand on this place 14 Sign indicates a hazard of falling off the fender or hood Never stand close to the edge SS3092125 SS4459928 A B SS4420336...

Page 47: ...way from swinging area of machine 16 Sign indicates a burn hazard from spurting hot water or oil if radiator or hydraulic oil tank is uncapped while hot Allow radiator or hydraulic oil tank to cool before removing cap 17 Sign indicates a hazard of rotating parts such as belt Turn off before inspection and maintenance SS4420336 SS3092127 SS3086090 ...

Page 48: ... the cable Read manual for safe and proper handling Sign indicates an explosion hazard Keep fire and open flames away from this area Skin contact with electrolyte will cause burns Splashed electrolyte into eyes will cause blindness Take care not to touch electrolyte 19 SS4459714 SS4467093 C A B SS4460067 SS4460056 ...

Page 49: ...SAFETY SIGNS Europe Asia Middle and Near East Model Only S 38 MEMO ...

Page 50: ...COMPONENTS NAME 1 Bucket 2 Bucket Cylinder 3 Arm 4 Arm Cylinder 5 Boom Cylinder 6 Boom 7 Fuel Tank 8 Hydraulic Oil Tank 9 Engine 10 Counterweight 11 Travel Device 12 Track 13 Front Idler 14 Cab 3 2 1 4 5 6 7 8 9 10 11 12 13 14 M1U1 01 005 ...

Page 51: ...trol Lever Power Boost Switch Except ZX120 3 class 8 Multi Function Monitor Panel 9 Switch Panel 10 Key Switch 11 Air Conditioner Panel 12 Radio 13 Operator s Seat 14 Cab Door Release Lever 15 Pilot Control Shut Off Lever 16 Glove Compartment 17 Fuse Box 18 Cigar Lighter 19 Switch Panel 20 Hot Cool Box 21 Engine Stop Switch M1U1 01 002 M1U1 01 029 21 19 18 17 16 20 1 2 3 4 5 6 7 12 11 10 9 8 14 15...

Page 52: ...ed When the key switch is turned to the ON position the starting screen displays for about two seconds and the basic screen displays IMPORTANT After the engine starts and the alternator starts generating power alternator alarm is displayed on the basic screen T1V1 05 01 115 T1V1 05 01 123 T1V1 05 01 117 Key Switch ON Basic Screen Alternator Alarm ...

Page 53: ...Meter 9 Auxiliary 10 Fuel Gauge 11 Mail Display Optional 12 Auxiliary 13 Fuel Rate Display 14 Clock 15 Back Monitor Selector Optional 16 Menu 17 Auxiliary Selection 18 Mail Selection Optional 19 Auxiliary Selection Optional 20 Work Mode Selection 21 Return to Basic Screen Key 22 Coolant Temperature Gauge 1 2 4 5 6 7 8 3 22 9 10 11 12 13 14 15 16 17 18 19 20 21 M1U1 01 111 ...

Page 54: ... Hour Meter 10 Fuel Gauge 14 Clock 16 Menu 22 Coolant Temperature Gauge Work Mode Display The attachments being used are displayed Digging mode T1V1 05 01 108 Attachment mode Breaker T1V1 05 01 104 Pulverizer T1V1 05 01 105 Crusher T1V1 05 01 106 Vibration hammer T1V1 05 01 107 Other T1V1 05 02 003 ...

Page 55: ...nds Overload Alarm Display 3 optional T1V1 05 02 002 The system measures the load of suspended load from the bottom pressure of boom cylinder When overload is de tected an alarm is displayed Preheat Display 6 While the current is being supplied to the glow plug the indicator is displayed Fuel Rate Display 13 Fuel consumption is displayed Reference value 2 6 13 3 M1U1 01 113 ...

Page 56: ... S STATION 1 Menu Screen 23 Press menu key 16 on the basic screen to display main menu screen 23 Select the desired menu by operating key 25 located under keys on icon display area 24 23 24 25 16 T1V5 05 01 019 ...

Page 57: ...UR h One digit after the decimal point indicates the tenths of an hour 6 minutes Fuel Gauge The fuel amount in the fuel tank is indicated Refuel before the needle reaches E Clock Indicates the present time Back Monitor Selector Shifts the monitor screen to the back view monitor screen and vice versa M1U1 01 039 M81U 01 058 M1U1 01 041 M1U1 01 040 ...

Page 58: ...e Selection F2 Auxiliary F3 Mail Optional F4 Auxiliary are the fixed function keys Return to Basic Screen Key Allows any screen to return to the basic screen Alarm Light Comes ON when any abnormality occurs Optional Function Display Displays the optional functions preset by the optional function key F1 Work Mode Selection F2 Auxiliary F3 Mail Optional F4 Auxiliary M1U1 01 042 M1U1 01 043 M1U1 01 0...

Page 59: ...d the center of the scale during operation Operating Status Icon Display Displays icons indicating the current status of the attachment 1 selected at the work mode selection screen and operation modes such as the auto idle system 2 and preheat display 3 etc when these systems are activated 1 2 3 M1U1 01 065 M1U1 01 047 ...

Page 60: ...tch ON After the starting screen is dis played the password input screen will be displayed 2 Input a password by using the keys located under the screen If pushing the determination key the monitor unit matches the input password to the registered one If they match the basic screen displays NOTE When inputting the password again the entered char acters can be erased by pushing the delete key Start...

Page 61: ...orrect displays by pushing the determination key 2 Return to the password input screen by pushing the back key NOTE When inputting the password again the entered char acters can be erased by pushing the delete key Back key T1V5 05 01 004 T1V5 05 01 093 Determination Key Delete Key T1V5 05 01 002 T1V5 05 01 093 Password Input Screen ...

Page 62: ... incorrect password even once this time the security lock screen displays again and a buzzer rings for thirty seconds The buzzer does not stop ringing for thirty seconds even if turning the key switch ON OFF 5 After the buzzer stops ringing a password can be input again Turn the key switch to the ON position and input a password after the password input screen displays Refer to page 1 12 6 If inpu...

Page 63: ... for ten seconds 2 While the password duration screen is still displayed push a relevant key and password duration time is set Duration time assigned to each key is as follows key 1 0 minute key 2 30 minutes key 3 60 minutes key 4 90 minutes key 5 120 minutes NOTE If password duration time is not set explicitly 0 minute on duration time is assumed 3 If turning the key switch to the ON position wit...

Page 64: ...15 ALARM OCCURRENCE SCREEN In case any abnormality occurs alarm marks 1 are displayed on the basic screen When the number of alarms is two or less When the number of alarms is three or more T1V1 05 01 096 T1V1 05 01 095 1 1 ...

Page 65: ...TOR S STATION 1 16 In case any abnormality occurs push the key located under the alarm mark The monitor displays the corrective action to the alarm situation Push a Relevant Key T1V1 05 01 095 T1V5 05 01 013 ...

Page 66: ...nator Alarm Electrical system is abnormal Consult your nearest Hitachi dealer M178 01 034 Remaining Fuel Alarm Fuel level is low Refill fuel as soon as possible M1CC 01 039 Hydraulic Oil Filter Alarm Hydraulic oil filter is clogged Replace filter M183 01 067 Air Filter Clogged Alarm Air filter elements are clogged Clean or replace air filter elements M1U1 01 116 Fuel Filter Clogged Alarm Fuel filt...

Page 67: ...ay is displayed on the fuel gauge Coolant Temperature Sensor Error Display When the coolant temperature sensor is faulty or if the har ness between coolant temperature sensor and monitor unit is broken the coolant temperature sensor error display is displayed on the coolant temperature gauge Coolant Temperature Sensor Error Display Fuel Sensor Error Display T1V1 05 02 005 ...

Page 68: ...ime set menu 4 by pressing the key locat ed under keys on icon display area press determi nation key 5 1 While pressing the key located under and keys on icon display area on time setting screen 6 select the figures for Year Month Day and Time 2 After moving the cursor to position 7 by pressing the key located under key press determination key 5 to define the setting 1 2 5 3 4 5 6 7 T1V1 05 01 123...

Page 69: ...screen 2 Push a key located under an attachment mark to be used in order to select the attachment In the right example Crusher 1 is selected NOTE When selecting Digging return to the basic screen 3 On the attachment specification screen confirm if speci fication of the installed attachment agrees with that displayed on the screen NOTE When pushing the back key return to the previous screen 4 Push ...

Page 70: ...ample Crusher 1 is selected NOTE When selecting Digging return to Main Menu 4 On the attachment specification screen confirm if speci fication of the installed attachment agrees with that displayed on the screen NOTE When pushing the back key return to the basic screen 5 Push the determination key and the basic screen dis plays Menu Key Back Key Determination Key Key 2 Key 1 Back Key Select Crushe...

Page 71: ...ol Solenoid Valve ON The three way valve is connected to the hydraulic oil tank Auxiliary Flow Combining Solenoid Valve OFF Maximum Pump 2 Flow Rate Maximum Engine Speed Accumulator Control Solenoid Valve ON Secondary Relief Selector Control Solenoid Valve OFF Three way Valve Control Solenoid Valve ON The three way valve is connected to the hydraulic oil tank Auxiliary Flow Combining Solenoid Valv...

Page 72: ...id Valve OFF The three way valve is connected to the control valve Auxiliary Flow Combining Solenoid Valve ON Maximum Pump 1 and 2 Flow Rate Maximum Engine Speed Accumulator Control Solenoid Valve OFF Secondary Relief Selector Control Solenoid Valve OFF Three way Valve Control Solenoid Valve OFF The three way valve is connected to the control valve Auxiliary Flow Combining Solenoid Valve ON T1V5 0...

Page 73: ... flow rate of Pump 2 by using keys 1 and 2 When using breaker 1 or breaker 2 pushing key 1 will decrease flow rate of pump 2 and pushing key 2 will increase respectively When using the pulverizer or crusher pushing key 1 will increase flow rate of boom raise arm roll out swing or travel circuit Pushing key 2 will increase flow rate of attachment side NOTE When pushing the back key return to the pr...

Page 74: ...OTE When pushing the back key return to the previous screen IMPORTANT Total fuel consumption and fuel consump tion rate depend on the operating environ ment and the operation method of machine The values shown on the screen are just for reference There could arise 20 of differences be tween actual fuel consumption and fuel con sumption which is displayed by the monitor unit 4 Push key 6 and the ba...

Page 75: ...play from main menu by using keys 1 and 2 Push the determination key Then the fuel rate display No display screen displays 3 Push the determination key and fuel rate display will be set to ON NOTE When pushing the back key return to the previous screen Back Key Back Key Menu Key Basic Screen T1V5 05 01 118 T1V5 05 01 164 T1V5 05 01 119 Determination Key Key 2 Key 1 Back Key Determination Key ...

Page 76: ...OPERATOR S STATION 1 27 4 Push key 6 and the fuel rate display will be added to basic screen Key 6 Fuel Rate T1V5 05 01 119 T1V1 05 01 007 ...

Page 77: ...y using keys 1 and 2 Push the determination key Then the fuel rate display No display screen displays 3 Push the determination key and fuel rate display will be set to OFF NOTE When pushing the back key return to the previous screen Determination Key Key 1 Key 2 Back Key Back Key Determination Key Fuel Rate Menu Key T1V1 05 01 007 T1V5 05 01 118 T1V5 05 01 119 T1V5 05 01 164 Back Key ...

Page 78: ...OPERATOR S STATION 1 29 4 Push key 6 and return to the basic screen Key 6 T1V5 05 01 164 T1V1 05 01 123 Basic Screen ...

Page 79: ... alarm consult your nearest Hitachi dealer When the overload alarm switch is turned ON the system measures load of the suspended load from bottom pressure of the boom cylinder An alarm message is displayed and buzzer is rung if overload is detected Overload Alarm Switch T1V1 05 01 128 Basic Screen T1V1 05 02 004 ...

Page 80: ... and 2 Push the determination key Then the password change screen displays 3 Input the registered password and push the determina tion key 4 If inputting the password again the entered characters can be erased by pushing the delete key Menu Key Determination Key Key 1 Key 2 Delete Key Determination Key Registered Password T1V1 05 01 123 Basic Screen T1V5 05 01 129 T1V5 05 01 041 T1V5 05 01 042 ...

Page 81: ...ck key and go back to the previous screen input the password again 5 The message Enter password to be registered displays Then input a new password with three or four digits and push the determination key 6 If inputting the password again push the delete key Back Key Delete Key Determination Key A New Password T1V5 05 01 044 T1V5 05 01 130 T1V5 05 01 131 ...

Page 82: ...tting the password again push the delete key in order to delete the entered characters 9 The message New password has been registered dis plays This completes the password change process 10 Push key 6 and the basic screen displays Key 6 T1V1 05 01 123 Basic Screen T1V5 05 01 132 T1V5 05 01 133 T1V5 05 01 043 Delete Key Determination Key ...

Page 83: ...ain menu 2 Select back monitor settings from main menu by using keys 1 and 2 Push the determination key Then the back monitor settings screen displays 3 Push the determination key Then auto control is set to ON NOTE When pushing the back key return to the basic screen 4 Push key 6 and return to the basic screen 5 If travel operation is done backward image is displayed on the screen of monitor unit...

Page 84: ...from main menu by using keys 1 and 2 Push the determination key Then the back monitor settings screen displays 3 Push the determination key Then auto control is set to OFF NOTE When pushing the back key return to the previous screen 4 Push key 6 and return to the basic screen Key 6 Menu Key T1V1 05 01 123 Basic Screen T1V5 05 01 173 Back Key T1V5 05 01 174 Back Key Determination Key Key 2 Key 1 T1...

Page 85: ...et tings screen displays In the right example Engine Oil is selected Maintenance Information Display ON OFF 1 Select ON or OFF for maintenance information display by using keys 1 and 2 Push the determination key ON When time comes to change a information mes sage is displayed on the screen OFF No information message is displayed 2 In order to complete setting push key 6 Then the basic screen displ...

Page 86: ...ng keys 3 and 4 3 Select remaining hours by using keys 1 and 2 and push determination key 4 The message Adjust remaining hours to new change interval OK displays Then push the determination key 5 Push key 6 and the basic screen displays Key 1 Key 2 Key 1 Key 2 Key 3 Key 4 Determination Key Determination Key Key 6 Menu Key T1V1 05 01 123 Basic Screen T1V5 05 01 052 Interval ON OFF Settings Screen T...

Page 87: ... tings screen The message Reset Data OK displays Then push the determination key The value of remaining hours is reset to that of change interval Previous change date hour is updated with current date and time Determination Key Key 5 T1V5 05 01 052 Interval ON OFF Settings Screen T1V5 05 01 140 ...

Page 88: ... input successfully and the determination key is pushed And then the basic screen displays 2 If data is reset push the reset key while the scheduled maintenance screen is displayed The message Reset Data OK displays Then push the determination key The value of remaining hours is reset to that of change Interval Previous change date hour is updated with cur rent date and time NOTE When pushing the ...

Page 89: ...on display screen for the selected item displays In the right example Hydraulic Oil is selected NOTE When pushing the back key while the scheduled main tenance screen is displayed the basic screen displays 3 Push the reset key while the maintenance information display screen is displayed The message Reset Data OK displays Then push the determination key The value of remaining hours is reset to tha...

Page 90: ...l Replenishment Request 3 Service Maintenance Request 4 Forwarding Request 3 While mail information is sent to ICF the message Mail is being delivered is displayed on the screen 4 When ICF completes receives mail information the mes sage Mail delivery successful is displayed on the screen When pushing the back key return to the mail screen 5 Then a mail is sent from the satellite terminal to the c...

Page 91: ...OPERATOR S STATION 1 42 NOTE When satellite terminal could not receive the mail the message Mail delivery failed is displayed on the screen T1V5 05 01 040 ...

Page 92: ...nd 2 Push the determination key NOTE Languages to be displayed on the screen of monitor unit have been selected from twelve languages namely display languages 1 or 2 at the time of shipping from the factory Refer to the next section NOTE When pushing the back key return to the previous screen 4 Push key 6 and the basic screen displays Key 6 T1V1 05 01 123 Basic Screen T1V5 05 01 114 T1V1 05 01 137...

Page 93: ...Thai T1V1 05 01 147 Vietnamese T1V1 05 01 148 Myanmarese T1V1 05 01 149 Arabic T1V1 05 01 150 Persian T1V1 05 01 151 Turkish T1V1 05 01 152 Display Languages 2 Language Screen Display English T1V1 05 01 142 Spanish T1V1 05 01 153 Italian T1V1 05 01 154 French T1V1 05 01 155 German T1V1 05 01 156 Dutch T1V1 05 01 157 Russian T1V1 05 01 158 Portuguese T1V1 05 01 159 Finnish T1V1 05 01 160 Swedish T1...

Page 94: ...OPERATOR S STATION 1 45 SWITCH PANEL 1 Engine Control Dial 2 Auto Idle Switch 3 Power Mode Switch 4 Travel Mode Switch 5 Work Light Switch 6 Wiper Washer Switch Std Model 1 2 3 4 5 6 M1U1 01 015 ...

Page 95: ...Slow idle AUTO IDLE SWITCH Auto idle switch 2 sets the engine speed control mode to Auto Idle Auto Idle Mode When auto idle switch 2 is turned to the A I ON position the engine speed is reduced to slow idle speed 4 seconds after releasing all control levers neutral reducing the fuel consumption When the auto idle mode is selected auto idle indicator 3 on the monitor panel lights Fast Idle Slow Idl...

Page 96: ...d noise levels are reduced allowing the machine to operate efficiently P Power Mode Use the P mode when general digging work is needed H P High Power Mode Use the H P mode when extra horsepower is needed i e when rolling in the arm in excavation work etc TRAVEL MODE SWITCH Two travel modes FAST and SLOW are selected by turning the travel mode switch to either position Mark Fast Speed Mode Mark Slo...

Page 97: ...g positions 1 Position Work light 1 on the base machine will light Also the instrument panel illumination will light 2 Position Work light 2 will light in addition OFF Position Work lights 1 and 2 and the instrument panel illumina tion will turn off M178 01 015 M157 01 146 2 1 ...

Page 98: ...while during operating the wiper the wiper will be retracted and the washer function is deactivated In case either the wiper or washer is operated with the front window upper opened or if front window upper is opened while operating either the wiper or washer the front window opening alarm buzzer will sound intermittently at one second intervals Close the front window upper Washer Std Model Press ...

Page 99: ...ile the wiper is operating in the INT position when wiper washer switch 1 is pushed the wiper will change to operate continuously IMPORTANT The washer motor in the washer fluid tank may be damaged if washer fluid is kept squirted for more than 20 seconds or the motor is continuously operated with the washer fluid tank empty Monitor the wash er fluid squirting time and the fluid level in the washer...

Page 100: ...lectric Type Control Lever Travel Alarm Deactivation Switch Optional The travel alarm buzzer sounds during travel operation When push travel alarm deactivation switch 1 to the off position the travel alarm buzzer function is deactivat ed Swing Alarm Switch Optional The swing alarm system sounds the buzzer and turns the beacon light ON during swing operation When push swing alarm switch 2 to the of...

Page 101: ... When the temperature of the seat section is raised to the specified temperature heating is automatically stopped Revolving Light Switch Optional When revolving light switch 6 is turned ON the revolving light provided at the rear on the cab roof comes ON Electrical Control Main Switch Optional When the mark side of electrical control main switch 7 is pressed the electrical control grip switch syst...

Page 102: ...H ZX180 3 200 3 270 3 330 3 Class Power boost switch 5 is used to gain maximum digging power and is located on the top of the right control lever HORN SWITCH Horn switch 6 is provided on the top of the left control lever The horn continuously sounds as long as switch 6 is pressed M178 01 049 1 2 3 4 M1J1 01 024 5 M1J1 01 025 6 ...

Page 103: ...ghter 2 Port as External Power Source Use cigar lighter 2 port to supply power to lighting equip ment for servicing the machine IMPORTANT Only 24 V electric power is available from cigar lighter 2 port on this machine Never connect accessories that use power other than 24 V Damage to the batteries and ac cessories may result Do not supply power to accessories for a long time without running the en...

Page 104: ... light ON or OFF by using switch 1 INSTALLING FIRE EXTINGUISHER Optional A fire extinguisher 2 can be installed at the left rear corner inside the cab Consult your nearest HITACHI dealer to install a fire extinguisher 2 1 2 M1U1 01 022 M1U1 01 023 ...

Page 105: ... up to the LOCK position Also pull pilot control shut off lever 1 up to the LOCK position when transporting the machine or when the day s work is complete Confirm that pilot control shut off lever 1 is in the LOCK position before starting the engine ENGINE STOP SWITCH In case the engine does not stop even if the key switch is turned OFF due to failure of the machine move engine stop switch 2 locat...

Page 106: ...0A 18 POWER ON 5A 7 LUBRICATOR 10A 17 AIRCON 5A 6 OPTION2 10A 16 GLOW RELAY 5A 5 OPTION1 5A 15 AUXILIARY 10A 4 SOLENOID 10A 14 FUEL PUMP 5A 3 HEATER 20A 13 LIGHTER 10A 2 WIPER 10A 12 ROOM LAMP RADIO 5A 1 LAMP 20A 11 HORN 10A 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 M1U1 01 026 M1GR 01 003 ...

Page 107: ...nt selected the air volume is reduced to Low until the cool ant temperature rises to prevent cool air from entering the cab 1 Front Vent 2 Foot Vent 3 Defroster Vent 4 Rear Vent 5 Control Panel 6 Blower Switch 7 Liquid Crystal Display LCD 8 Air Conditioner Switch 9 AUTO Switch 10 OFF Switch 11 Temperature Control Switch 12 Circulation Mode Switch 13 Fresh Air Mode Switch 14 Mode Switch NOTE Except...

Page 108: ...Air flow temperature is set to the lowest and the FC symbol is displayed on LCD 7 FH Full Heat Push the button after setting air temperature to 32 C or 91 F Air flow temperature is set to the highest and the FH symbol is displayed on LCD 7 When the AUTO indicator is ON air temperature at the vents is automatically set together with the blower speed and vent locations When the AUTO indicator is OFF...

Page 109: ... between celsius and fahrenheit When celsius is displayed LED 7 displays C When fahrenheit is displayed LED 7 displays F Select either one to be preferred 7 After selection is complete end by turning the key switch OFF LED 7 will display in the selected mode when the ma chine is operated next time Display on LCD Celsius C 18 0 to 32 0 Fahrenheit F 63 to 91 Blower Switch 6 When the AUTO indicator i...

Page 110: ...ir suc tion port manually or automatically Therefore even if AUTO switch 9 is turned ON the fresh air suction port status will not be change Air Conditioner A C Switch 8 Press A C switch 8 to turn the air conditioner and the A C indicator ON However unless the blower is running the fan display of blower switch 6 is lit the air conditioner will not be turned ON OFF Switch 10 Press OFF switch 10 to ...

Page 111: ... functions as a dehumidifier Press A C switch 8 to turn OFF the dehumidi fier function COOLING OPERATION 1 Press AUTO Switch 9 The AUTO and the A C indicators come ON Then the air temperature at the vent blower speed vent locations and air suction ports are automatically controlled by the air conditioner amplifier according to signals sent from various sensors 2 Operate Temperature Control Switch ...

Page 112: ...switch 14 Control air flow direction by adjusting the louvers at front vent 1 and defroster vent 3 Control air temperature in the cab by operating temperature control switch 11 If the windowpanes become clouded in rainy season or when dehumidifying turn the indicator of A C switch 8 ON Cool Head Warm Feet Operation Cool and warm air is simultaneously supplied to the head vents and feet vents respe...

Page 113: ...ively the outside of the windows may become clouded If this hap pens turn off the air conditioner to adjust the temperature in the cab Off Season Air Conditioner Maintenance To protect each part of the compressor from a lack of lubri cant operate the air conditioner at least once a month for several minutes with the engine running at a slow speed during off season When the cab temperature is lower...

Page 114: ...and defroster 3 vents can be manually opened or closed Control Panel Designation and Function Mode Switch 6 Selects the air vent Air flows out of front vent 1 and defroster vent 3 Air flows out of front 1 rear 4 vents and the defroster vent 3 Air flows out of foot vent 2 Temperature Control Switch 8 One of 8 indicators is lit The air flow temperature at the vent is lower or higher as the indicator...

Page 115: ... 7 is pressed again the indicator goes OFF and the circulation mode is selected CAB HEATER OPERATION When any mode switches 6 are pressed warm air will flow out from the corresponding vent However the foot vent mode is commonly used for cab heating Press foot mode switch 6 Set temperature control switch 8 to the right end position Press blower switch 9 to blow warm air out of the foot vent Adjust ...

Page 116: ...t operation position Press fresh air vent switch 7 Press blower switch 9 Warm air will blow out from the front or front rear vents Adjust air flow direction from front vent 1 and defroster vent 3 by controlling the louver direction Use temperature control switch 8 and blower switch 9 to adjust air temperature in the cab M178 01 072 6 7 8 9 3 1 M1U1 01 025 ...

Page 117: ...the frequency Automatic Search Function Press and hold one tuning switch 5 for more than half a second then release The frequency display will move up to the next higher frequency station To go up to the next higher frequency station press and hold the tuning switch UP To go down to the next lower frequency station press and hold the tuning switch DOWN In order to deactivate the automatic search f...

Page 118: ...et mode will be selected 3 Press time set button H or M 8 to set the clock Each time time set button H or M 8 is pressed the time display will increase by one If time set button H or M 8 is pressed and held the time display will change continu ously When setting the hour press time set button H 8 When setting the minute press time set button M 8 The time is displayed in 12 hour standard If either ...

Page 119: ...w the machine to move unexpectedly if a control lever is touched with a part of the body by mistake possibly resulting in personal injury or death 1 Press lock release lever 2 at the upper center to release the upper front window lock NOTE Use caution when releasing the lock The upper section of the upper front window will move approx 10 cm inward 2 Holding the upper and lower handles one each on ...

Page 120: ...ing in the operator s seat Guide window down slowly 1 Pull out lock pin 3 to unlock window 2 Slightly move the window forward while pushing lock release lever 2 to release auto locks 4 3 Pull window down slowly until it securely catches into auto locks 4 NOTE The wiper and washer will not operate until the upper front window is completely closed 4 M1CC 01 031 M1U1 01 028 2 3 ...

Page 121: ...ng the lower front window 2 While pulling the lower front widow inward raise it to remove 3 Store the removed windowpane in the storing position After inserting the windowpane into rubbers 2 and 3 slide it sideways securely into rubber 1 Then push fas tener 4 to lock OPENING SIDE WINDOWS Opening Cab Door Window Slide rear pane to the front M1U1 01 056 4 3 2 1 M1CC 01 022 M178 01 061 Cab Door Windo...

Page 122: ...With the window positioned upright it will be secured in posi tion by dampers 3 Closing 1 Hold handle 2 and pull window down until click sound is heard from locks 1 Note that the overhead window can be used as an emer gency exit IMPORTANT Replace the clear hatch with a new one every 5 years even if undamaged In case it was remarkably damaged or has received severe shock loads re place it even if i...

Page 123: ...decal 3 is affixed to the front window glass the glass can be broken However if decal 3 is not af fixed to the front window glass the glass cannot be broken Take care not to be injured with pieces of broken glass 3 If upper front window should be difficult to open check decal 3 affixed to the window glass If decal 3 is affixed to the front window glass break the front window glass using emergency ...

Page 124: ... the seat and apply or remove body weight to obtain the desired height When the desired height is obtained release lever 1 Console and Seat Fore aft Adjustment Pull lever 2 to the right to adjust the seat and both right and left consoles to desired distance from the travel pedals and levers Release lever 2 to lock seat and consoles into position NOTE Seat and console fore aft adjustment range is 1...

Page 125: ... 7 located on the bottom of armrest 6 SEAT WITH A BUILT IN HEATER The heater installed inside the seat activates by operating seat heater switch 8 on the optional equipment control switch panel NOTE Depending on what kinds of optional equipments are installed the switch button function may differ Use the switch only after confirming the kinds of the installed optional equipment M1G6 01 017 6 7 M1U...

Page 126: ...p lever 1 while sitting on the seat and apply or remove body weight to obtain the desired height When the desired height is obtained release lever 1 Console and Seat Fore aft Adjustment Pull lever 2 to the right to adjust the seat and both right and left consoles to desired distance from the travel pedals and levers Release lever 2 to lock seat and consoles into position NOTE Seat and console fore...

Page 127: ... 7 located on the bottom of armrest 6 SEAT WITH A BUILT IN HEATER The heater installed inside the seat activates by operating seat heater switch 8 on the optional equipment control switch panel NOTE Depending on what kinds of optional equipments are installed the switch button function may differ Use the switch only after confirming the kinds of the installed optional equipment M1G6 01 017 6 7 M1U...

Page 128: ...TION Before loosening the console support the console Otherwise the console may suddenly drop possibly causing personal injury Adjusting Procedures 1 Lower the bucket to the ground Stop the engine 2 Move the pilot control shut off lever to the LOCK posi tion 3 Remove left and right console holding bolts 1 Loosen bolts 2 to adjust the console height 4 After adjusting tighten bolts 1 and 2 Tightenin...

Page 129: ...ace seat belt 1 buckle 2 or attaching hardware if they are damaged or worn Replace seat belt 1 every three years regardless of appearance Seat Belt 1 Confirm that seat belt 1 is not twisted Securely insert the end of seat belt 1 into buckle 2 Lightly pull on the belt to confirm that buckle 2 latches securely 2 Push button 3 on buckle 2 to unfasten seat belt 1 M1U1 01 031 2 1 M1U1 01 032 1 2 3 ...

Page 130: ...auges frequently during operation EVERY 8 HOURS OR DAILY 1 Perform 8 hour or daily service See Maintenance guide 8 hours 2 Watch for fluid leaks 3 Lubricate working tool pivots every 8 hours for the first 50 hours and every 8 hours when working in mud and water AFTER THE FIRST 50 HOURS 1 Perform 50 hour service See Maintenance guide 50 hours 2 Check accessible hardware torque See Hardware Torque S...

Page 131: ...BREAK IN 2 MEMO ...

Page 132: ...g parts HARDWARE Check for loose or missing parts FUEL SYSTEM Drain water and sediments from fuel tank HYDRAULIC SYSTEM Check for leaks kinked hoses and lines or hoses that rub against each other or other parts LUBRICATION Check lubrication points on the Periodic Service Chart PROTECTIVE DEVICES Check guards fenders SAFETY Walk around machine to clear all bystanders obstacles from machine area ...

Page 133: ... dust off monitor or switch panels to prevent damaging the panel face Rubber is used on the switch parts Take care not to tear the rubber made parts with sharp edged tool such as a screwdriver CAUTION If the security lock screen is displayed when turn the key switch to ON position return key switch to OFF Wait for more than 30 seconds the buzzer stopped then try again If the security lock screen i...

Page 134: ...monitor for 2 seconds Regardless of pilot control shut off lever 1 position the engine can not be cranked during this duration 6 When the password input screen is displayed on the monitor input the password Unless the TEN key func tion ignition block system is activated this screen is not displayed IMPORTANT When required to activate the TEN key func tion ignition block system consult your nearest...

Page 135: ...arter damage Never operate the starter motor for more than 10 seconds at a time If the engine fails to start return the key switch to OFF Wait for more than 30 seconds then try again After a false start do not turn the key switch until the engine stops or the starter may be damaged 9 Release key switch 2 immediately after the engine has started It will return to ON position NOTE For a while after ...

Page 136: ... on the monitor for 2 seconds Regardless of pilot control shut off lever 1 position the engine can not be cranked during this duration 6 When the password input screen is displayed on the monitor input the password Unless the TEN key func tion ignition block system is activated this screen is not displayed IMPORTANT When required to activate the TEN key func tion ignition block system consult your...

Page 137: ...preheat indicator 4 goes OFF turn the key switch to the START position to rotate the starter IMPORTANT Prevent the starter damage Never operate the starter motor for more than 10 seconds at a time If the engine fails to start return the key switch to OFF Wait for more than 30 seconds then try again After a false start do not turn the key switch until the engine stops or the starter may be damaged ...

Page 138: ... that 1 Alternator indicator 1 is off 2 Engine oil pressure indicator 2 is off 3 Engine noise and exhaust gas are normal IMPORTANT Prevent possible damage to engine If in dicator lights do not go out after starting engine IMMEDIATELY STOP THE ENGINE and correct the cause Operate machine at less than normal loads and speeds until the engine is at normal operating temperature 1 2 M1U1 03 002 ...

Page 139: ...d Use only 24 volt boost er batteries When the machine batteries are exhausted start the engine using booster batteries as shown below Connecting the booster batteries 1 Stop the engine of the machine on which booster batter ies are mounted 2 Connect one end of red cable 1 to the positive termi nal of the machine batteries and the other end to the positive terminal of the booster batteries 3 Conne...

Page 140: ...isconnect the other end of black negative cable 2 from the booster batteries 3 Disconnect red positive cable 1 from the booster batteries 4 Disconnect red positive cable 1 from the machine batteries 1 Black Booster Batteries Machine Batteries Red To Upperstructure of the Machine 2 Disconnecting the Booster Batteries M104 03 002 ...

Page 141: ...ey from the key switch 5 Pull pilot control shut off lever 3 to the LOCK position If the engine does not stop with key switch 2 turned in the OFF position In case the engine does not stop even if key switch 2 is turned OFF due to failure of the machine move engine stop switch 4 downward to stop the engine CAUTION Do not use engine stop switch 4 except when unavoidable Moreover Do not operate the m...

Page 142: ...racks using boom move machine carefully to prevent damage to drive train and tracks Select a route that is as flat as possible Steer machine as straight as possible making small gradual changes in direc tion When driving over rough terrain reduce the engine speed to lessen possibility of undercarriage damage NOTE An arrow mark seal is stuck on the inside surface of the side frame to indicate the m...

Page 143: ... A of both pedals REVERSE TRAVEL Push down on rear B of both pedals NEUTRAL POSITION C When the travel pedals are placed in neutral travel brakes automatically will stop and or hold the machine RIGHT TURN Push down on front of left pedal LEFT TURN Push down on front of right pedal SHORT TURN Spin turn Push down the front of one pedal and the rear of the other NOTE For long term traveling push down...

Page 144: ...EL Push both levers forward A REVERSE TRAVEL Pull both levers rearward B NEUTRAL POSITION C When the travel levers are placed in neutral travel brakes automatically will stop and or hold the machine RIGHT TURN Push left lever forward LEFT TURN Push right lever forward SHORT TURN Spin turn Push one lever forward and pull the other rearward NOTE For long term traveling push down on pedal tabs D and ...

Page 145: ...VEL ALARM Optional During travel operation the travel alarm sounds the buzzer to warn the people near the machine that the machine is travel ing Deactivating Travel Alarm More than 12 seconds after starting to travel the machine raise the armrest and push the travel alarm deactivation switch to stop the travel alarm Within 12 seconds the travel alarm deactivation switch is inoperable Once the mach...

Page 146: ...machine if the machine becomes stuck but only if the engine is still operating Be sure to attach a tow line correctly Refer to the TOWING MACHINE A SHORT DISTANCE section on the next page RAISE ONE TRACK USING BOOM AND ARM WARNING Keep the angle between boom and arm 90 to 110 and position the bucket s round side on the ground Swing the upperstructure 90 and lower the bucket to raise track off grou...

Page 147: ...ames of both machines as illustrated To prevent the wire ropes from being damaged place some protective material between the track frame and the wire ropes IMPORTANT Do not use the shackle holes on the track frame for towing the machine A center shackle hole on the track frame is provided to pull only lightweight objects The shackle holes on the bottom of the track frame are used to secure the mac...

Page 148: ...e swing bearing swing gears and center joint If the swing bearing swing gears and center joint are sub merged remove the drain plug to drain mud and water Clean swing area Install plug Lubricate swing internal gear and swing bearing Swing Internal Gear Capacity ZX120 3 Class 9 L 2 4 US gal ZX180 3 200 3 270 3 Class 17 L 4 5 US gal ZX330 3 Class 19 L 5 0 US gal Lubricate swing bearing See Maintenan...

Page 149: ...und 3 Turn the auto idle switch off IMPORTANT Turbocharger may be damaged if the engine is not properly shut down 4 Turn engine control dial 1 counterclockwise to the stop the slow idle position Run the engine approximately 5 minutes to cool the engine 5 Turn the key switch to OFF Remove the key from the key switch 6 Pull pilot control shut off lever 2 to the LOCK position IMPORTANT Protect cab el...

Page 150: ...ore operating The machine is equipped with a label showing the control pat terns of the levers and pedals IMPORTANT When digging avoid hitting tracks with boom cylinders When digging over the end of the tracks travel motors should be at the rear to maxi mize machine stability and lift capacity When a lever is released it will automatically return to neutral and that machine function will stop 1 Ar...

Page 151: ... forward to unlock attachment pedal 1 3 Push down on attachment pedal 1 to operate the break er Loosen the stopper bolt 3 until stopper bolt 3 comes in contact with the bracket in attachment pedal 1 neu tral to prevent attachment pedal 1 from being stepped backward 4 Remove foot from attachment pedal 1 to stop the breaker 5 Always keep attachment pedal 1 locked with pedal lock 2 when attachment pe...

Page 152: ...nt pedal 1 with pedal lock 2 when attachment pedal 1 is not in use 1 Select the hydraulic crusher icon on monitor work mode selection screen 3 Refer to the descriptions about the work mode on page 5 9 for work mode selecting proce dures 2 Move pedal lock 2 forward to unlock attachment pedal 1 3 Push down on attachment pedal 1 either forward or backward to open or close the crusher 4 Remove foot fr...

Page 153: ...ore Leaving the Machine 1 Park the machine on a firm level surface Lower the bucket to the ground Return all control levers to neutral Properly shut down the engine 2 Pull pilot control shut off lever 1 up into the full LOCK position Before Starting Operation 1 Confirm that pilot control shut off lever 1 is pulled up to the LOCK position After starting the engine 1 Confirm that all control levers ...

Page 154: ...h engine control dial 1 turned to the slow idle position Do not operate the machine until the needle of coolant temperature gauge 2 starts swinging 2 After the needle of coolant temperature gauge 2 starts swinging turn engine control dial 1 to approx medium position 3 Operate the boom arm and bucket cylinders slowly to each stroke end several times 4 Operate the travel and swing functions slowly t...

Page 155: ...unterclockwise to decrease the engine speed Note that the auto idle function will be deactivated if engine control dial 1 is operated while the engine is run ning at the auto idle setting Before stopping the engine always turn engine control dial 1 counterclockwise to the stop to the slow idle setting Run the engine five minutes to cool the engine Then turn key switch to OFF position to stop the e...

Page 156: ...using unexpected ma chine movement thus possibly resulting in serious personal injury WARNING Prevent the machine from unexpected movement Be sure to turn off auto idle switch 3 when unexpected machine movement is undesirable especially when loading unloading the machine for transportation Note that auto idle function can be turned on or off only when the key switch is in ON position Always check ...

Page 157: ...ding to the work in which the machine is engaged while referring to the table below Work Mode Description Digging Mode Select this mode when using bucket or fork grapple Breaker 1 Mode Select this mode when using breakers other than NPK breaker Breaker 2 Mode Select this mode when using NPK breaker Pulverizer 1 Mode Select this mode when using pulverizer Crusher 1 Mode Select this mode when using ...

Page 158: ...de 5 by operating key on menu screen 4 Then press determination key 6 Select the work mode matching the work to be done by pressing bottom key 8 on work mode selection screen 7 Then press determi nation key 6 Selecting Work Mode By Pressing Key F1 Press Key F1 9 on basic screen 1 Then work mode selec tion screen 7 is displayed Set the work mode by following procedure mentioned above ...

Page 159: ...3 270 3 330 3 Class Power boost switch 4 is used to gain maximum digging power and is located on the top of the right control lever When power boost switch 4 is pushed increased front attach ment power will be supplied for about 8 seconds M1J1 01 024 4 ...

Page 160: ...he P or E mode position be fore starting such works as loading the machine on or off a trailer or lifting a load with the front attachment which may result in personal accidents if the engine speed is suddenly changed When rolling in the arm while digging deep trenches for example more power may be required In such cases use the H P mode The maximum power of the machine can be utilized in this mod...

Page 161: ...achine When operating the arm avoid bottoming the cylinder to prevent cylinder damage When digging at an angle avoid striking the tracks with the bucket teeth When digging a deep excavation avoid striking the boom or bucket cylinder hoses against the ground GRADING OPERATION IMPORTANT Do not pull or push dirt with the bucket when traveling Select grading mode when finishing work is required Positi...

Page 162: ...en underground water is expected make a slope angle of 2 to 3 to drain this water as shown AVOID ABUSIVE OPERATION Do not use travel as an additional digging force Severe ma chine damage may result Do not raise rear of machine to use the machine s weight as additional digging force Severe machine damage may result WRONG WRONG WRONG WRONG M104 05 020 M104 05 018 M107 05 045 Watch out Take care not ...

Page 163: ...productivity IMPORTANT Do not attempt to break ledge rock by ex tending the arm to maximum reach and dropping the front of the bucket on the bucket teeth for penetration Serious dam age to the machine can result Once the trench is open ledge rock can be broken by pulling the bucket up under the layers The top layers are pulled out first with one or two layers being lifted at a time Do not side loa...

Page 164: ...arm IMPORTANT Precautions for connecting breaker or crush er piping Do not allow impurities to enter into the system when switching the breaker or the crusher with the bucket When the breaker or crusher is not used apply the cover to the pipe opening on the arm top and install the plug into the hose end of the breaker or the crush er to prevent impurities from entering the system Be sure to provid...

Page 165: ...nd selector valve Stop Valves A Close When not using attach ment or is detached Open When using attachment A Stop Valves Close Open ATTACHMENT PEDAL PUMP ARM BOOM MAIN BODY ATTACHMENT MULTI MONITOR MAIN CONTROLLER SOLENOID VALVE SELECTOR VALVE 2nd RELIEF VALVE STOP VALVE A 2nd RELIEF STOP VALVE A A M1U1 05 007 M1U1 05 012 ...

Page 166: ... A Close When not using attach ment or is detached Open When using attachment A Stop Valves Close Open ATTACHMENT PEDAL PUMP ARM BOOM MAIN BODY ATTACHMENT MULTI MONITOR MAIN CONTROLLER SOLENOID VALVE SELECTOR VALVE ACCUMULATOR STOP VALVE ACCUMULATOR 2nd RELIEF VALVE STOP VALVE A 2nd RELIEF STOP VALVE A A M1U1 05 007 M1U1 05 005 ...

Page 167: ...ZX120 3 180 3 200 3 class ZX250LC 3 250LCN 3 17 6 MPa 180 kgf cm2 ZX280LC 3 280LCN 3 ZX330 3 class 19 6 MPa 200 kgf cm2 After completing piping reset this pressure to the specified level of each breaker Adjust the pressure as follows 1 Attach the pressure gauge to the pressure gauge port 2 Loosen the lock nut then gradually turn the pressure adjust screw clockwise to increase the pressure or coun ...

Page 168: ...p valve located at the arm tip Increase the hydraulic oil pressure in the hydraulic line by operating the attachment pedal Refer to the separate table de scribed in the ATTACHMENT group for the set pressure value Measurement at the arm tip attachment hose 1 Disconnect the attachment connection hose and con nect a pressure gauge 2 Refer to the separate table described in the ATTACH MENT group for t...

Page 169: ... front attach ment and or the upperstructure Always move lower the breaker slowly to position the tip of the chisel on the object to be broken before starting breaker operation Do not use the breaker and or the swing function to move objects Damage to the boom arm and or breaker may result To prevent cylinder machine damage do not operate the breaker with the hydraulic cylinder rod fully retracted...

Page 170: ...aker damage may result Do not operate the breaker to the side of the machine The machine may become unstable and undercarriage component life may shorten as a result from operating the breaker to the side of the machine Operate the hydraulic excavator carefully to avoid hitting the boom M104 05 059 M104 05 060 M104 05 061 M104 05 062 WRONG WRONG WRONG Watch Out Take care not to hit the boom with t...

Page 171: ...r locations less than one minute for each location Raising the front part of the undercarriage by pressing down the breaker may cause damage to the front attach ment Although raising the front edge of the undercar riage up to 150 mm 6 in is tolerable do not practice this method more than necessary Never raise the front edge of the undercarriage higher than 150 mm 6 in by press ing the breaker down...

Page 172: ...TE Full flow filter restriction indicator is optional If a filter paper element is used this indicator does not operate Refer to the Hydraulic System in the Maintenance section Excavator Operating Hours Attachment Availability Hydraulic Oil Full Flow Filter Element Element Type Bucket 100 1500 1000 Standard Filter Paper High Performance Element 2500 5000 Hydraulic Breaker 100 600 100 Standard Filt...

Page 173: ...cular avoid doing so with the bucket cylinder fully extended as the front attachment will be easily damaged Take care to prevent this from happening when disman tling foundation structures using the crusher Using the front attachment do not raise the base ma chine off the ground with the arm cylinder fully extended Failure to do so may result in damage to the arm cylinder When a heavyweight attach...

Page 174: ...reaker are used replacing them with each other at intervals impurities are more apt to en ter the hydraulic system and the hydraulic oil deteriorates quickly For this reason replace the hydraulic oil tank filter and change the hydraulic oil at the intervals specified in the breaker time sharing diagram in the previous section Read the breaker time sharing diagram supposing that time sharing percen...

Page 175: ...Arm Std Weight Max Weight Std Weight Max Weight Standard Type ZX110 3 Std 1000 2200 1100 2420 1200 2640 1400 3080 ZX110M 3 Std 1250 2750 1400 3080 1500 3300 1750 3850 ZX130 3 130LCN 3 Std 1000 2200 1150 2530 1250 2750 1450 3190 ZX160LC 3 Std 1250 2750 1350 2970 1500 3300 1750 3850 ZX180LC 3 Std 1400 3080 1550 3410 1700 3740 2000 4400 ZX180LCN 3 Std 1300 2860 1450 3190 1600 3520 1850 4070 ZX210 3 2...

Page 176: ...roper manufacturers breaker models while referring to the table on the next page Avoid installing an attachment with a long overall length Damage to the front attachment may result When an attachment of the max weight is installed always operate the attachment over the front or rear side of the machine In addition avoid operating the attachment at the maximum reach Crushers are heavier than breake...

Page 177: ...ry Relief Valve Set Pressure MPa kgf cm2 21 6 220 21 6 220 17 6 180 17 6 180 17 6 180 17 6 180 17 6 180 10 8 110 17 6 180 14 2 145 13 7 140 Breaker ZX270 3 Class Maker HITACHI NPK Okada Furukawa Mitsubishi Toukuu Matsuda MON TABERT STK Ranma GERMANY KRUPP Model HSB68 HSB68S E 216 OUB316 F27 MKB1800V TNB 160 THBB1650 BRH100 SIB316 E 68 HM960CS Weight kg lb 1930 4250 1940 4280 1960 4320 1900 4190 18...

Page 178: ...aw Tip Crushing Force kN tf f 640 65 980 100 970 99 834 85 Jaw Center Crushing Force kN tf f 980 100 1570 160 1570 160 1470 150 1240 126 1540 157 Crusher ZX270 3 Class Maker HITACHI NPK Oosumi STK Model HSC100 HSC160 S 26X MR1300 CX 1100 Weight kg lb 2430 5360 2300 5070 2520 5560 3070 6770 2650 5840 Overall Length mm ft in 2340 7 8 2600 8 6 2602 8 6 2800 9 3 2450 8 0 Rated Pressure MPa kgf cm2 27 ...

Page 179: ...4 Form Size Female Type PF PF30 ZX120 3 Class PF1 PF3 4 4129457 9718916 4222047 ZX180 3 200 3 270 3 Class ZX330 3 Class left side piping PF1XPF1 4042034 9718917 4168177 ZX200 3 270 3 Class only right side piping ZX330 3 Class only right side piping PF1 1 4XPF1 4317614 Form Size Male Type PF PF30 ZX120 3 Class PF1 PF3 4 4456120 4222715 4222044 ZX180 3 200 3 270 3 Class ZX330 3 Class left side pipin...

Page 180: ...m fully retracted be careful not to hit the headguard or rainguard with the bucket teeth WHEN INSTALLING AN ATTACHMENT LONGER THAN STANDARD BUCKET WARNING When an attachment such as a hydraulic breaker or crusher the overall length of which is longer than that of the bucket is installed the attach ment may come in contact with the cab and or the boom Operate the machine with care not to allow the ...

Page 181: ... 3 98000 N 10 0 tf ZX330 3 Class 108000 N 11 0 tf Be sure to use a shackle Keep the tow line horizontal straight and parallel to the tracks Select the slow travel mode Slowly drive the machine when towing OVERNIGHT STORAGE INSTRUCTIONS 1 After finishing the day s operation drive the machine to a firm level ground where no possibility of falling stones ground collapse or floods Park the machine ref...

Page 182: ...nterclockwise to slightly loosen with an offset wrench or a spanner 5 While turning screw 6 with hexagonal hole width across flats 4 mm clockwise with a hexagon wrench to adjust the boom lowering speed lower the boom Do not remove snap ring 3 and washer 4 at this time In addi tion do not turn screw 6 to such extend as washer 4 is deformed IMPORTANT Unless lock nuts 5 and 8 are sufficiently tighten...

Page 183: ... lowering procedure stated below IMPORTANT Never loosen screw 2 more than 2 turns Screw 2 may come off 1 Loosen lock nut 1 Loosen screw 2 one half of a turn The boom will start to lower The boom lowering speed can be somewhat adjusted by loosening screw 2 more 2 After the bucket is lowered to the ground retighten screw 2 then lock nut 1 to the specifications below Lock Nut 1 Tool 13 mm Torque 13 N...

Page 184: ...ximum lifting load does not ex ceed the rated load as shown in the lifting load table plate or operator s manual The overload alarm device warns the operator with a buzzer sound when the lifting load exceeds the lifting capacity If the buzzer sounds immediately move the load into the safety range or lower the load on the ground Be sure to turn the overload alarm device switch ON while the machine ...

Page 185: ...ation of all persons in the working area 5 Attach a hand line to load and make sure person holding it is well away from load 6 Before lifting test your load Park your machine close to load Attach load to the machine Raise load 50 mm above the ground Swing the load all the way to one side While keeping load close to the ground move it away from machine If there is any indication of reduced stabilit...

Page 186: ...local regulations LOADING UNLOADING ON A TRAILER Always load and unload the machine on a firm level surface WARNING Be sure to use a loading dock or a ramp for loading unloading Never load or unload the machine onto or off a truck or trailer using the front attach ment functions when driving up or down the ramp Ramp Loading Dock 1 Before loading thoroughly clean the ramp and flatbed Dirty ramps or...

Page 187: ...sible injury from machine tipping while the upperstructure is rotating Keep the arm tucked under and rotate the upperstructure slowly for best stability Loading 1 The machine direction should be as follows With the front attachment Travel forward with the front attachment at the front Without the front attachment Travel in reverse as illus trated 2 The centerline of the machine should be over the ...

Page 188: ...mes until hydraulic pres sure in the cylinders is released 6 Pull the pilot control shut off lever to LOCK position 7 Close cab windows roof vent and door and cover the exhaust opening to prevent entry of wind and water CAUTION In cold weather be sure to warm up the machine before loading or unloading it ...

Page 189: ...sible damage to the front attach ment Always position the arm at 90 to 110 to the boom when unloading the machine Unloading the machine with the arm tucked in may cause machine damage 1 To move the machine over end of the trailer onto the ramp rest the flat surface of the bucket on the ground Angle of the arm to the boom should be 90 to 110 IMPORTANT Prevent possible damage to the hydraulic cylind...

Page 190: ... close to or under the lifted machine The indicated gravity center is for the standard specification machine The gravity center will vary depending on the kinds of attachments and or op tional equipment to be installed or their position to be taken Therefore take care not to lose the balance of the machine while lifting 1 Fully extend the arm and bucket cylinders Lower the boom until the bucket co...

Page 191: ...TRANSPORTING 6 MEMO ...

Page 192: ...ssing parts If there is any problem with your machine repair it before op erating or contact your authorized dealer IMPORTANT Use only recommended fuel and lubri cants Be sure to use only genuine Hitachi parts Failure to do so may result in serious injury or death and or machine breakdown Use only genuine HITACHI parts Failure to use recommended fuel lubri cants and genuine Hitachi parts will resu...

Page 193: ...0LC 3 210LCN 3 240N 3 250LC 3 250LCN 3 280LC 3 280LCN 3 350LC 3 350LCN 3 All information illustrations and specifications in this manual are based on the latest product information available at the time of publication The right is reserved to make changes at any time without notice CHECK THE HOUR METER REGULARLY Intervals on the periodic maintenance chart are for oper ating in normal conditions If...

Page 194: ...ump Engine Counterweight Inter Cooler Radiator Oil Cooler Fuel Cooler Air Condenser Battery Washer Tank Travel Device Lower Roller Upper Roller Track Frame Coolant Reservoir Track Adjuster Front Idler Air Cleaner Control Lever Track Link Track Shoe Track Side Cutter Bucket Cab Boom Cylinder Work Light Tooth Pilot Oil Filter Arm Link B Bucket Cylinder Link A M1U1 01 005 ...

Page 195: ...ainte nance can be performed regularly Symbol Marks The following marks are used in the maintenance guide table Grease Front Joint Pin Swing Bearing Swing Gear Hydraulic Oil Filter Pilot Oil Filter Hydraulic Oil Tank Filter Suction Filter Gear Oil Travel Reduction Device Swing Reduction Device Air Cleaner Element Engine Oil Coolant Long Life Coolant Engine Oil Filter Fuel Filter Fuel Main Filter P...

Page 196: ... Grease 7 16 13 Gear Oil Pump Transmission 1 7 23 5 Grease 7 19 14 Fuel Filter Main Pre 7 49 6 Hydraulic Oil 7 30 15 Fuel Solenoid Pump Strainer 7 51 7 Gear Oil Travel Device 7 25 16 Gear Oil Swing Device 7 24 8 Hydraulic Oil Filter Suction 7 31 17 Air Cleaner Element 7 53 9 Hydraulic Oil Filter Main 7 34 NOTE 1 ZX180 3 200 3 270 3 330 3 class M1U1 07 007 4 6 11 9 15 10 12 13 14 8 7 4 4 4 1 2 17 1...

Page 197: ...ch off IMPORTANT The turbocharger may be damaged if the engine is not properly shut down 4 Run the engine at slow idle speed without load for five minutes 5 Turn the key switch OFF Remove the key from the key switch If maintenance must be performed with engine running do not leave machine unattended 6 Pull pilot control shut off lever 1 to the LOCK position 7 Before performing any work on the mach...

Page 198: ...en the base machine and the hood or access covers Remove locks 2 used to open the engine access cover Holding the handle on the access cover raise the cover until the cover is secured with catch 1 After opening the right and or left access covers be sure to insert rods 2 into cover lock holes 3 to hold the cov ers 3 M1U1 07 098 1 M1U1 07 090 2 3 M1U1 07 092 2 Engine Cover ZX180 3 Class Right Cover...

Page 199: ...ngers between the base machine and the hood or access covers Remove locks 2 used to open the engine access cover Holding the handle on the access cover raise the cover until the cover is secured with catch 1 After opening the right and or left access covers be sure to insert rods 2 into cover lock holes 3 to hold the cov ers When opening the rear left cover open the front left cover first Then pul...

Page 200: ...Replacement Intervals Engine Fuel hose Fuel tank to Supply pump Every 2 years Oil filter hose Engine to oil filter Every 2 years Heater hose Heater to engine Every 2 years Hydraulic System Base Machine Pump suction hose Every 2 years Pump delivery hose Every 2 years Swing hose Every 2 years Travel high pressure hose Every 2 years Front Attachment Boom cylinder line hose Every 2 years Arm cylinder ...

Page 201: ...very day until break in operation 50 hours is complete When the bucket joint boss end faces are not finished with WC thermal spraying grease the bucket two joint pin sections at an interval of every 250 hours B ENGINE See Page 7 20 Parts Quantity Interval hours 8 50 100 250 500 1000 2000 1 Engine Oil Oil Level Check 1 2 Engine Oil Change ZX120 3 180 3 Class 17 0 L 4 5 US gal ZX200 3 270 3 Class 23...

Page 202: ...L 2 2 4 US gal D HYDRAULIC SYSTEM See Page 7 27 Parts Quantity Interval hours 8 50 100 250 300 500 1000 1500 2500 5000 1 Check Hydraulic Oil Level 1 2 Change Hydraulic Oil ZX120 3 Class 130 L 34 3 US gal ZX180 3 Class 190 L 50 2 US gal ZX210 3 210LC 3 200 L 52 8 US gal ZX210LCN 3 240N 3 170 L 44 9 US gal ZX270 3 Class 243 L 64 2 US gal ZX330 3 Class 298 L 78 7 US gal 3 Suction Filter Cleaning 1 Wh...

Page 203: ...n Belt Tension 1 HH 3 Change Coolant ZX120 3 Class 16 L 4 2 US gal Twice a year X1 ZX180 3 Class 18 L 4 8 US gal Twice a year X1 ZX200 3 270 3 Class 26 L 6 9 US gal Twice a year X1 ZX330 3 Class 32 L 8 5 US gal Twice a year X1 4 Clean Radiator Oil Cooler Core and Inter Cooler Outside 1 X2 Inside 1 Once a year 5 Clean Oil Cooler Radiator and Inter Cooler Front Screen 1 X2 6 Clean Air Conditioner Co...

Page 204: ... 1 As required 8 Check Track Sag 2 9 Check Air Conditioner Filter Opt Circulating Air Filter Cleaning 1 Replacement 1 After cleaning 6 times or so Fresh Air Filter Cleaning 1 Replacement 1 After cleaning 6 times or so 10 Check Air Conditioner Opt 11 Clean Cab Floor As required 12 Retighten Cylinder Head Bolt XAs required 13 Inspect and Adjust Valve Clearance X 14 Measure Engine Compression Pressur...

Page 205: ...n and Swing Bearing X2 Swing Gear Recommended Engine Oil IMPORTANT Use only genuine Hitachi engine oil as shown below or engine oil equivalent to DH 1 speci fied in JASO Failure to do so may deterio rate the engine performance and or shorten the engine service life Please be noted that all engine failures caused by using engine oil other than specified are excluded from Hitachi Warranty Policy Con...

Page 206: ...nge Interval 5000 hours 2500 hours 1500 hours Environmental Temp Manufacturer 20 to 40 C 4 to 104 F 10 to 40 C 14 to 104 F 20 to 40 C 4 to 104 F 10 to 40 C 14 to 104 F 20 to 40 C 4 to 104 F 10 to 40 C 14 to 104 F Hitachi Super EX 46HN Idemitsu Kosan Super Hydro 46 WRHU British Petroleum Bartran HV46 Caltex Oil Rando Oil HD46 Texaco INC Rando Oil HD46 Chevron U S A INC Chevron AW46 Esso NUTO H46 Mo...

Page 207: ... Link Pins every 500 hours Others every 500 hours Boom Cylinder Bottom Boom Foot ZX200 3 270 3 330 3 Class ZX120 3 180 3 200 3 270 3 330 3 Class ZX200 3 270 3 330 3 Class M178 07 007 M157 07 156 M157 07 155 M104 07 002 ZX120 3 180 3 Class ZX120 3 180 3 Class M154 07 002 ...

Page 208: ...od Pin and Bucket Cylinder Bottom Pin Boom Cylinder Rod Pins and Arm Cylinder Bottom Pin Centralized greasing system ZX120 3 180 3 Class ZX200 3 270 3 330 3 Class M157 07 157 M154 07 003 M157 07 155 ZX120 3 180 3 Class M175 07 036 ZX200 3 270 3 330 3 Class ...

Page 209: ...Run the engine at slow idle speed without load for five minutes 5 Turn the key switch OFF Remove the key from the key switch 6 Pull the pilot control shut off lever to the LOCK position 7 With the upperstructure stationary apply grease via the two grease fittings 8 Start the engine Raise the bucket several inches off the ground and rotate the upperstructure 45 1 8 turn 9 Lower the bucket to the gr...

Page 210: ...he pilot control shut off lever to the LOCK position 7 Open the tool box cover on the upperstructure and re move cover 1 8 Grease must be to the top of all internal gear teeth of the swing bearing and be free of contamination Add approximately 0 5 kg of grease if required If the grease is contaminated remove grease and replace with clean grease IMPORTANT If water or mud is found in the swing gear ...

Page 211: ...ck 1 2 Remove dipstick 1 again Read level Oil level must be between the circle marks 3 If necessary add oil via oil filler cap 2 Be sure to use only recommended oil see Recommended Engine Oil Chart NOTE Checking the oil level immediately after shut down will result in inaccurate readings Be sure to allow the oil to settle for at least 10 minutes before checking 2 1 Max Min M1U1 07 044 M178 07 011 ...

Page 212: ... OFF Remove the key from the key switch 7 Pull the pilot control shut off lever to the LOCK position CAUTION Engine oil may be hot just after operation Take extra care to avoid burns IMPORTANT Install drainer 5 to drain valve 3 slowly Oil may exhaust in large quantities when suddenly tightened 8 Remove oil filler cap 2 9 Remove cap 4 from oil pan drain valve 3 Install drainer 5 to drain valve 3 10...

Page 213: ... more using the filter wrench Be careful not to overtighten 20 Remove the oil filler cap Fill the engine with recom mended oil Check that oil level is between the circle marks on the dipstick after 15 minutes 21 Install the oil filler cap 22 Start the engine Run the engine at slow idle for 5 min utes 23 Check that the engine oil pressure indicator on the moni tor panel goes out immediately If not ...

Page 214: ... a level surface 2 Lower the bucket to the ground 3 Turn the auto idle switch off IMPORTANT The turbocharger may be damaged if the engine is not properly shut down 4 Run the engine at slow idle speed without load for five minutes 5 Stop the engine Remove the key from the key switch 6 Pull the pilot control shut off lever to the LOCK position CAUTION Oil may be hot just after operation Wait for oil...

Page 215: ...ck oil level Change Gear Oil every 1000 hours 1 Park the machine on a level surface 2 Lower the bucket to the ground 3 Turn the auto idle switch off IMPORTANT The turbocharger may be damaged if the engine is not properly shut down 4 Run the engine at slow idle speed without load for five minutes 5 Stop the engine Remove the key from the key switch 6 Pull the pilot control shut off lever to the LOC...

Page 216: ...ody and face away from the air release plug Gear oil may be hot just after operation Wait for gear oil to cool and then gradually loosen the air release plug to release pressure 8 After gear oil has cooled slowly loosen air release plug 1 to release pressure 9 Remove air release plug 1 and oil level check plug 2 Oil must be up to the bottom of hole 10 If necessary add oil until oil flows out of oi...

Page 217: ...ration Wait for gear oil to cool and then gradually loosen the air release plug to release pressure 8 After gear oil has cooled slowly loosen air release plug 1 to release pressure and temporarily retighten plug 1 9 Remove drain plug 3 and plug 1 in that order to drain oil 10 Clean drain plug 3 Wrap the threads of drain plug 3 with sealing type tape Install plug 3 Tighten plug 3 Tightening Torque ...

Page 218: ...parts and or oil to fly off or escape suddenly possibly resulting in personal injury 3 3 Keep body parts and face away from plugs or screws when removing them Hydraulic components may be pressurized even when cooled 3 4 Never attempt to service or inspect the travel and swing motor circuits on slopes They are highly pressurized due to self weight 4 When connecting hydraulic hoses and pipes take sp...

Page 219: ...ed from the factory use it as a general rule When selecting to use another brand of oil listed in the table Brand names of recommended hydraulic oil be sure to completely change the oil in the system 6 Do not use hydraulic oils other than those listed in the table Brand names of recommended hydraulic oil 7 Never run the engine without oil in the hydraulic oil tank ...

Page 220: ...ll flow filter restriction indicator is optional If a filter paper element is used this indicator does not operate Refer to the Hydraulic System in the Maintenance section Excavator Operating Hours Changing intervals Hours Attachment Availability Hydraulic Oil Full Flow Filter Element Element Type Bucket 100 1500 1000 Standard Filter Paper High Performance Element 2500 5000 Hydraulic Breaker 100 6...

Page 221: ...ey switch 7 Pull the pilot control shut off lever to the LOCK position 8 Open the access door in front of the main pump Check oil level with level gauge 1 on hydraulic oil tank Oil must be between marks on gauge 1 If necessary add oil CAUTION The hydraulic oil tank is pressurized Push the pressure release button on the tank cap to release pressure and carefully remove the cap To add oil 9 Push the...

Page 222: ...d if the engine is not properly shut down 5 Run the engine at slow idle speed without load for five minutes 6 Stop the engine Remove the key from the key switch 7 Pull the pilot control shut off lever to the LOCK position 8 Clean the top of the hydraulic oil tank to keep dirt out of the hydraulic system CAUTION The hydraulic oil tank is pressurized Push pressure release button 1 on the air breathe...

Page 223: ...4 2 in 15 Install filter and rod assembly 4 Make sure the filter is positioned correctly on the outlet 16 Replace the hydraulic tank oil filter See Maintenance Every 500 Hours Section 17 Clean install and tighten drain plug 3 18 Add oil until it is between the marks on the oil level gauge 19 Install cover 2 Make sure filter and rod assembly 4 are in correct positions Tighten the bolts to 50 N m 5 ...

Page 224: ...r bleed plugs 5 slightly until oil flows from plug port to release trapped air completely Tighten air bleed plug 5 Repeat this step for the rest of plugs 5 4 Purge air from the hydraulic system by running the en gine at slow idle and operating the control levers slowly and smoothly for 15 minutes 5 Position the machine as illustrated in the oil level check ing procedure 6 Lower the bucket to the g...

Page 225: ...e release button on the hydraulic oil tank to release pressure NOTE There is spring 4 tension under cover 2 Hold down cover 2 when removing last two bolts 1 8 Hold down filter cover 2 against light spring 4 load when removing last two bolts 1 Remove filter cover 2 9 Remove spring 4 and element 5 NOTE Remove element 5 and inspect for metal particles and debris in the bottom of the filter can Excess...

Page 226: ...ressure release button on the air breather before removing the air breather 7 Remove the filter cartridges of pilot oil filter 2 by turn ing it counterclockwise with the filter wrench 8 Clean the filter O ring contact area on filter head 1 9 Apply a thin film of clean oil to the gasket of new filter 2 10 Install new filter 2 Turn the filter cartridge clockwise by hand until the O ring touches the ...

Page 227: ...bleed valve on the hydraulic oil tank 3 Turn cover 2 clockwise about 1 4 turn Turn cap 1 counterclockwise to remove it 4 Turn cover 2 counterclockwise to remove it Then re move element 3 5 Install new element 3 Tighten to install cover 2 until cover 2 comes in contact with element 3 Then further tighten cover 2 1 4 turn 6 Securely tighten cap 1 clockwise by hand While holding cap 1 by hand so that...

Page 228: ...ard Park the machine on a firm level surface Lower the bucket to the ground Stop the engine Remove key from the key switch Pull the pilot control shut off lever to the LOCK position Check for missing or loose clamps kinked hoses lines or hoses that rub against each other dam aged oil cooler and loose oil cooler flange bolts for leaks Check hoses lines and oil cooler at the check points indicated b...

Page 229: ...ose Hose Hose ends and fittings Crack 4 Crack 5 Exposed reinforcement 6 Blister 7 Bend 8 Collapse 9 Deformation or corrosion 10 Replace Replace Replace Replace Replace Replace Use proper bend radius Replace NOTE Refer to the illustrations in Fig 1 for each check point location or for a description of the abnormality Use genuine Hitachi parts Fig 1 M137 07 008 3 2 3 2 1 M115 07 145 3 2 3 2 1 M115 0...

Page 230: ...place Retighten NOTE Refer to the illustrations in Fig 2 for each check point location or for a description of the abnormality Use genuine Hitachi parts Table 3 Oil cooler Interval hours Check Points Abnormalities Remedies Every 250 hours Contact surfaces of flange joints Oil cooler Coupling and rubber hose Leak 14 Leak 15 Leak 16 Replace O ring and or retighten bolts Replace Retighten or replace ...

Page 231: ...ove 3 using petroleum jelly to hold it in place 4 Tighten fitting 2 by hand pressing the fitting joint together to ensure O ring 1 remains in place and is not damaged 5 Tighten fitting 2 or nut 4 to the torque values shown Do not allow hose 5 to twist when tightening fittings 6 Check for leaks If oil leaks from a loose connection do not tighten fitting 2 Open the connection replace O ring 1 and ch...

Page 232: ...cannot be repaired Overtightening a defective flare fitting will not stop a leak 2 Tighten fitting 7 by hand 3 Tighten fitting 7 or nut 8 to the torque values shown Do not allow hose 5 to twist when tightening fittings Width across flats mm 17 19 22 27 Fastening torque N m 25 30 40 80 kgf m 2 5 3 4 8 Pilot Piping Fittings For shuttle valve Width across flats mm 17 19 Fastening torque N m 35 kgf m ...

Page 233: ...the engine at slow idle speed without load for five minutes 5 Stop the engine Remove the key from the key switch 6 Pull the pilot control shut off lever to the LOCK position CAUTION Handle fuel carefully Shut the engine off before fueling Do not smoke while you fill the fuel tank or work on fuel system 7 Check fuel level gauge 3 or fuel gauge 1 of the moni tor panel Add fuel if necessary IMPORTANT...

Page 234: ...s visible Be sure to position the fuel service nozzle so that any part of the nozzle does not obstruct rising of float type fuel level gauge 3 9 Reinstall filler cap 2 on the filler tube Be sure to lock filler cap 2 with the key to prevent the cap from being lost as well as to prevent vandalism NOTE Take precautions for Fueling with Automatic Fuel ing Device Optional Avoid overfilling Never fail t...

Page 235: ...switch off IMPORTANT The turbocharger may be damaged if the engine is not properly shut down 4 Run the engine at slow idle speed without load for five minutes 5 Turn the key switch OFF Remove the key from the key switch 6 Pull the pilot control shut off lever to the LOCK position 7 Open drain cock 1 for several seconds to drain water and sediment Close drain cock 1 M1U1 07 015 1 M104 07 117 ...

Page 236: ...o collect the drained water 2 Rotate drain plug 2 on the bottom of the filter about 4 turns counterclockwise Drain the water accumulated in the filter until float 4 goes to the bottom of case If it is difficult to drain loosen plug 1 on the top of the main filter 3 After draining water securely tighten drain plug 2 and plug 1 4 Start the engine Check drain plug 2 and plug 1 for fuel leaks Wrench s...

Page 237: ...n loosen plug 7 on the top of the fuel pre filter 3 After draining water securely tighten drain plug 5 and plug 7 4 Start the engine Check drain plug 5 and plug 7 for fuel leaks IMPORTANT After draining water mixed in fuel bleed air from the fuel supply system Wrench size 14 mm M1U1 07 004 7 M81U 07 031 M1U1 07 014 Main Filter ZX330 3 Class ZX200 3 270 3 Class M1U1 07 071 Pre Filter Main Filter ZX...

Page 238: ...ical fuel pump oper ates starting to bleed air 3 While holding the key switch in the ON position recip rocate fuel main filter priming pump 6 After air is bled from the main filter return priming pump 6 to the origi nal position 4 After the main filter is filled with fuel hold the key switch in the ON position for 30 seconds 5 Start the engine Check the fuel supply system for fuel leaks IMPORTANT ...

Page 239: ...ug 1 reciprocate priming pump 6 approx 150 strokes 5 Wipe off any spilled fuel 6 Start the engine Check that no fuel leaks are present If the engine does not start repeat the above procedures from step 1 Wrench size 10 mm Air Bleeding by Cranking Bleed air from the fuel system after changing the common rail Bleeding Procedures 1 Bleed air until the engine supply pump entrance enough according to t...

Page 240: ...t of the filter 4 Remove transparent filter case 7 using the exclusive tool 5 When transparent filter case 7 is removed the element is exposed Remove the element by hand 6 Install a new element Tighten transparent filter case 7 to 30 2 N m 3 0 2 kgf m using the exclusive tool 7 Tighten air bleed plug 1 and drain plug 2 8 Open cock 3 on the bottom of the fuel tank 9 Bleed air from the fuel supply s...

Page 241: ...of the filter 4 Remove transparent filter case 8 using an exclusive tool 5 When transparent filter case 8 is removed the element is exposed Remove the element by hand 6 Install a new element Tighten transparent filter case 8 to 30 2 N m 3 0 2 kgf m using the exclusive tool 7 Tighten air bleed plug 4 and drain plug 5 8 Open cock 3 on the bottom of the fuel tank 9 Bleed air from the fuel supply syst...

Page 242: ...moved gasket 2 strainer 3 and gasket 4 are easily removed in order Wash removed strainer 3 with light oil Install strainer 3 in the reverse order of disassembling At that time install gasket 2 into cover 1 first Then securely tighten cover 1 to pump 5 using a spanner NOTE Wrench size 17 mm M1GR 07 004 M1U1 07 006 1 2 3 4 5 Magnet 36 mm 28 mm 2 7 mm 1 mm 3 2 4 ø41 ø24 ø51 ø18 ø40 ZX330 3 Class Fuel...

Page 243: ...y abnormalities are found replace or retighten them as shown in Table 4 3 Repair or replace any loose or damaged hoses Never install bent or damaged hoses M137 07 006 6 7 Fig 1 M137 07 003 1 1 2 M137 07 005 5 M137 07 004 4 3 Table 4 Hoses Interval hours Check Points Abnormalities Remedies Daily Hose ends Soutache braid hose Leak 1 Friction 2 Crack 2 Retighten or replace Replace Replace Every 250 h...

Page 244: ...he clamps element and or cover 8 Remove outer element 1 9 Tap outer element 1 with the palm of your hand NOT ON A HARD SURFACE CAUTION Use reduced compressed air pressure Less than 0 2 MPa 2 kgf cm2 Clear area of bystand ers guard against flying chips and wear personal protection equipment including goggles or safety glasses 10 Clean outer element 1 using compressed air Direct the air to the insid...

Page 245: ...lements together Remove outer element 1 Clean the filter interior before remov ing inner element 3 Remove inner element 3 First install inner element 3 and then install outer element 1 IMPORTANT Do not reuse inner element 3 Always re place the new one M157 07 061 Air Restriction Switch 1 Valve 3 Cover ...

Page 246: ...Life Coolant LLC mixed by 30 to 50 If the air temperature is expected to fall below 0 C 32 F fill the cooling system with an genuine Hitachi Long Life Coolant LLC and soft water mix As a general rule the ratio of LLC should range between 30 and 50 as shown in the table below If the ratio is below 30 the system may develop rust and if it is above 50 the engine may over heat ...

Page 247: ...8 2 7 19 30 7 8 18 2 11 12 30 7 8 18 2 15 5 35 9 1 16 9 20 4 40 10 4 15 6 25 13 45 11 7 14 3 30 22 50 13 0 13 0 LLC Mixing Table ZX330 3 Class Air temperature Mixing ratio Refill capacities LLC Soft water C F liters liters 1 30 30 9 6 22 4 4 25 30 9 6 22 4 7 19 30 9 6 22 4 11 12 30 9 6 22 4 15 5 35 11 2 20 8 20 4 40 12 8 19 2 25 13 45 14 4 17 6 30 22 50 16 0 16 0 CAUTION Antifreeze is poisonous if...

Page 248: ...OW marks on coolant reservoir 2 located behind the radiator access door If the coolant level is below the low mark add coolant to coolant reservoir 2 If coolant reservoir 2 is empty add coolant to the radiator and then to coolant reservoir 2 M1U1 07 024 1 M1U1 07 022 FULL LOW 2 M1U1 07 081 1 M1U1 07 082 FULL LOW M1U1 07 106 M1U1 07 107 ZX200 3 270 3 330 3 Class ZX180 3 Class ZX120 3 Class ZX180 3 ...

Page 249: ...80 3 Class 7 to 8 mm 0 28 to 0 32 in Checking Check the drive belt for any wear and or damage Replace the belt as needed Check the belt tension if required Adjust Drive Belt Tension 1 Loosen lock nut 6 and alternator lower mounting bolt 7 2 Rotate tension adjust bolt 5 to adjust the belt tension 3 After completing adjustment tighten lock nut 6 and alternator lower mounting bolt 7 to specifications...

Page 250: ... must be A with a depressing force of approximately 98 N 10 kgf 22 lbf Model A ZX200 3 270 3 330 3 Class 5 to 6 mm 0 2 to 0 24 in If tension is not within specifications loosen nuts 5 and 7 for the adjusting plate and alternator bracket Move the alternator by bolt 6 until tension is correct Tighten nuts 5 and 7 IMPORTANT When a new belt is installed be sure to re adjust the tension after operating...

Page 251: ...e drain cock 1 Fill the radiator with tap water and a radiator cleaner agent Start the engine and run at a speed slightly higher than slow idle when the needle of the temperature gauge reaches the green zone run the engine for about ten more minutes 3 Stop the engine and open drain cock 1 Flush out the cooling system with tap water until draining water is clear This helps remove rust and sediment ...

Page 252: ...cluding eye protection IMPORTANT When operating the machine in a dusty envi ronment check the screen every day for dirt and clogging If clogged remove clean and reinstall the screen 1 Open the radiator access door and hood 2 Clean the air conditioner condenser 3 Remove the oil cooler front screen and clean it 4 Clean both the radiator and oil cooler using compressed air Less than 0 2 MPa 2 kgf cm2...

Page 253: ...tteries Use a flashlight to check the battery electrolyte level Do not continue to use or charge the battery when electrolyte level is lower than specified Explosion of the battery may result Sulfuric acid in battery electrolyte is poisonous It is strong enough to burn skin eat holes in clothing and cause blindness if splashed into the eyes Avoid hazard by 1 Filling batteries in a well ventilated ...

Page 254: ...ified lower level the battery may deteriorate quickly IMPORTANT Do not refill electrolyte more than the speci fied upper level Electrolyte may spill dam aging the painted surfaces and or corroding other machine parts NOTE In case electrolyte is refilled more than the specified upper level line or beyond the bottom end of the sleeve remove the excess electrolyte until the electro lyte level is down...

Page 255: ...e the accurate electrolyte level in this case Therefore when the electrolyte level is flush with the U L the level is judged to be proper Then referring to the right illustrations check the level When the electrolyte level is lower than the bottom end of the sleeve refill with distilled water or commercial battery fluid up to the bottom end of the sleeve Be sure to refill with distilled water befo...

Page 256: ...Drink large amounts of water or milk 2 Then drink milk of magnesia beaten eggs or vegetable oil 3 Get medical attention immediately IMPORTANT Check the specific gravity of the elec trolyte after it is cooled not immedi ately after operation Check the electrolyte specific gravity in each battery cell The lowest limit of the specific gravity for the elec trolyte varies depending on electrolyte tempe...

Page 257: ...ecal is attached to the fuse box cover Remove the fuse box cover by lifting it upward Spare fuses are located on the underside of the cover IMPORTANT Be sure to install fuses with correct amper age ratings to prevent electrical system damage due to overload 10 CONTROLLER 5A 20 OPTION3 5A 9 BACKUP 10A 19 SW BOX 5A 8 ECM 30A 18 POWER ON 5A 7 LUBRICATOR 10A 17 AIRCON 5A 6 OPTION2 10A 16 GLOW RELAY 5A...

Page 258: ...ill not rotate even if the key switch is turned to the START position fusible link may the cause of the trouble Remove the cover next to the engine coolant reservoir to check the fuse Replace it if blown 21 Side Red 45A 22 Side Black 65A M1U1 07 023 21 22 Battery ...

Page 259: ...gainst injury from flying pieces of metal Wear goggles or safety glasses and safety equipment appropriate to the job 1 Use hammer 2 and drift 3 to drive out locking pin 5 Be careful not to damage rubber pin lock 4 while re moving locking pin 5 2 Remove tooth 1 Inspect locking pin 5 and rubber pin lock 4 for damage replace if necessary Short locking pins 5 and damaged rubber pin locks 4 must be re ...

Page 260: ...wn 5 Position new tooth 1 over shank 6 6 Drive locking pin 5 fully into the hole as shown IMPORTANT Check the bucket teeth periodically to en sure that wear does not exceed the designed service limit M104 07 060 6 4 M104 07 061 6 1 M104 07 062 1 5 RIGHT WRONG WRONG RIGHT WRONG WRONG RIGHT WRONG ...

Page 261: ...e nose exposed and worn out and will eventually break or let tooth point 1 fall off 2 Replacement 1 Removing the tooth point CAUTION Guard against injury from flying pieces of metal Wear goggles or safety glasses a Preparations for removing tooth point Hit the left and right top ends and the left and right lugs of tooth point 1 alternately with hammer to knock off pebbles soil etc stuck in the gap...

Page 262: ...o cracks Insert tooth point 1 slowly until tooth point 1 comes to the end of the adapter nose while twisting and turn ing it to the right b Inserting the pin 1 Insert lock pin 3 with take up facing toward the adapt er nose 2 With tooth point 1 fully inserted onto adapter 2 tap lock pin 3 into tooth point 1 with a hammer until the top of lock pin 3 comes flat with the nose surface i e until the tak...

Page 263: ... and B to separate the arm and bucket Clean the pins and pin bores Apply sufficient grease to the pins and pin bores 4 Align the arm and alternate bucket Be sure the bucket will not roll 5 Install bucket pins A and B 6 Install the locking pins and snap rings on pins A and B 7 Adjust bucket linkage clearance for pin A See adjusting bucket linkage clearance procedure 8 Apply grease to pin joints A a...

Page 264: ...esting on the ground Be sure the bucket will not roll when the pins are removed 2 Slide the O rings out of the way as shown 3 Remove bucket pins A and B to separate the arm and bucket Clean the pins and pin bores Apply sufficient grease to the pins and pin bores 4 Turn the bucket 180 Be sure the bucket will not roll 5 Align the arm and bucket Install bucket pins A and B then install the locking pi...

Page 265: ...pushed off with a screwdriver after bolts 1 have been loosened 4 Slightly loosen three M14 bolts 1 using a 22 mm wrench Remove all shims 2 from clearance c between plate 3 and bucket 5 Push and hold bolts 1 to remove all clearance a be tween arm and boss 4 Holding boss 4 against arm increases clearance b Measure distance b using a feeler gauge This distance should not be adjusted below 0 5 mm 0 02...

Page 266: ...7 mm Tightening torque 50 N m 5 kgf m 37 lbf ft 6 Check and Replace Seat Belt Check daily Replace every 3 years Always maintain seat belt 5 in a functional condition and replace when necessary to ensure proper performance Prior to operating the machine thoroughly examine belt 5 buckle 6 and attaching hardware 7 and tether belt 8 If any item is damaged or materially worn replace seat belt 5 or comp...

Page 267: ...id in windshield washer tank 1 If the fluid level is low remove cap 2 and add fluid via the opening During winter season use all season windshield washer which will not freeze M1U1 07 085 2 1 M1U1 07 036 2 1 ZX200 3 270 3 330 3 Class ZX180 3 Class M1U1 07 110 ZX120 3 Class 2 1 ...

Page 268: ...2 to 12 6 in ZX180LC 3 180LCN 3 ZX200 3 270 3 Class Except ZX280LC 3 280LCN 3 300 to 335 mm 11 8 to 13 2 in ZX280LC 3 280LCN 3 ZX330 3 Class 340 to 380 mm 13 4 to 15 0 in NOTE Check track sag after thoroughly removing soil stuck on the track area by washing Adjust Track Sag Precautions for Adjusting Track Sag 1 If track sag is not within specifications loosen or tighten the track following the pro...

Page 269: ... is sufficient to loosen the track 3 If grease does not drain smoothly slowly rotate the raised track 4 When proper track sag is obtained turn valve 1 clock wise and tighten to 90 N m 9 kgf m 67 lbf ft Tighten the Track CAUTION It is abnormal if the track remains tight af ter turning valve 1 counterclockwise or if the track is still loose after charging grease to fitting 2 In such cases NEVER ATTE...

Page 270: ...s or so Removing Fresh Air Filter 1 Insert the key into keyhole 2 on left cab side cover 1 Then rotate the key counterclockwise to unlock the key Open cover 1 2 While pressing knobs 4 on both sides of fresh air filter 3 inward horizontally remove fresh air filter 3 Removing Circulating Air Filter 1 Circulating air filter 5 is located under the rear deck 2 Holding grips 6 pull them toward you to re...

Page 271: ... 3 Wash the filters with water again 4 Dry the filters Installation When installing the cleaned circulating and or fresh air filter or new filters follow the reverse order of the removing filter procedures described on the front page Fresh Air Filter Use attention when installing the filter so that the notch faces the back of the cab and the stamped arrows face the air conditioner unit After insta...

Page 272: ...e side pipe will be hot and the low pressure side cold 4 Check mounting bolts for looseness Confirm that the compressor mounting bolts and other mounting fastening bolts are securely tightened 5 Inspect belt check and adjust tension Visually check the compressor and fan belts for wear Check and adjust belt tension referring to the illustration right If cool air does not come out or any other abnor...

Page 273: ...he new belt is seated correctly 11 Clean Cab Floor as required IMPORTANT When cleaning the cab floor with tap water spray the floor only Take care not to splash the surrounding area Do not increase water spray speed by restricting the hose end and do not use high pressure steam for cleaning Be sure to completely remove any moisture from the surrounding area 1 Park the machine on solid and level su...

Page 274: ...and Adjust Valve Clearance every 1000 hours See your authorized dealer 14 Measure Engine Compression Pressure every 1000 hours See your authorized dealer 15 Check Starter and Alternator every 1000 hours See your authorized dealer 16 Check and Replace EGR Device as required See your authorized dealer ...

Page 275: ... motor mounting bolt 10 7 8 65 6 5 10 ORS fittings for hydraulic hoses and piping 17 25 2 5 19 30 3 22 40 4 27 95 9 5 32 140 14 36 180 18 41 210 21 11 Hycolin tube mounting nut 17 35 3 5 12 Battery mounting nut 10 4 17 50 5 13 Cab mounting nut 16 4 24 210 21 Cab mounting anchor bolt 20 1 30 550 55 Cab cushion rubber mounting bolt 12 8 19 110 11 14 Cover mounting bolt 6 10 10 1 10 17 50 5 12 19 90 ...

Page 276: ... 5 7 Control valve mounting bolt 16 4 24 210 21 Control valve bracket mounting bolt 16 4 24 270 27 8 Swing device mounting bolt 20 12 30 500 50 9 Swing motor mounting bolt 12 8 10 90 9 10 ORS fittings for hydraulic hoses and piping 17 25 2 5 19 30 3 22 40 4 27 95 9 5 32 140 14 36 180 18 41 210 21 11 Hycolin tube mounting nut 17 35 3 5 12 Battery mounting nut 10 4 17 50 5 13 Cab mounting nut 16 4 2...

Page 277: ...21 Control valve bracket mounting bolt 16 4 24 270 27 8 Swing device mounting bolt 20 14 30 500 50 9 Swing motor mounting bolt 12 8 10 90 9 10 ORS fittings for hydraulic hoses and piping 17 25 2 5 19 30 3 22 40 4 27 95 9 5 32 140 14 36 180 18 41 210 21 11 Hycolin tube mounting nut 17 35 3 5 12 Battery mounting nut 10 4 17 50 5 13 Cab mounting nut 16 4 24 210 21 Cab mounting anchor bolt 22 2 32 550...

Page 278: ...p transmission mounting bolt 10 8 17 65 6 5 7 Control valve mounting bolt 16 4 24 210 21 Control valve bracket mounting bolt 16 4 24 270 27 8 Swing device mounting bolt 22 14 32 650 65 9 Swing motor mounting bolt 12 8 10 90 9 10 ORS fittings for hydraulic hoses and piping 17 25 2 5 19 30 3 22 40 4 27 95 9 5 32 140 14 36 180 18 41 210 21 11 Hycolin tube mounting nut 17 35 3 5 12 Battery mounting nu...

Page 279: ...mp transmission mounting bolt 10 8 17 65 6 5 7 Control valve mounting bolt 16 4 24 210 21 Control valve bracket mounting bolt 16 4 24 270 27 8 Swing device mounting bolt 22 14 32 650 65 9 Swing motor mounting bolt 12 8 10 90 9 10 ORS fittings for hydraulic hoses and piping 17 25 2 5 19 30 3 22 40 4 27 95 9 5 32 140 14 36 180 18 41 210 21 11 Hycolin tube mounting nut 17 35 3 5 12 Battery mounting n...

Page 280: ... bolt 10 8 17 65 6 5 7 Control valve mounting bolt 16 4 24 210 21 Control valve bracket mounting bolt 16 4 24 270 27 8 Swing device mounting bolt 22 14 32 650 65 9 Swing motor mounting bolt 12 8 12 90 9 10 ORS fittings for hydraulic hoses and piping 17 25 2 5 19 30 3 22 40 4 27 95 9 5 32 140 14 36 180 18 41 210 21 50 260 26 11 Hycolin tube mounting nut 17 35 3 5 12 Battery mounting nut 10 4 17 25 ...

Page 281: ...030 1050 105 770 400 40 295 M30 46 22 1950 195 1440 1450 145 1070 550 55 410 M33 50 24 2600 260 1920 1950 195 1440 750 75 550 M36 55 27 3200 320 2360 2450 245 1810 950 95 700 CAUTION If fixing bolts for counterweight are loos ened consult your nearest authorized dealer IMPORTANT Make sure bolt and nut threads are clean before installing Apply lubricant e g white zinc B solved into spindle oil to b...

Page 282: ...NTENANCE 7 91 1 Engine cushion rubber mounting bolts and nuts 2 Engine bracket mounting bolts M1U1 07 040 M1U1 07 040 M1U1 07 034 M1U1 07 034 Pump Side Pump Side Fan Side Fan Side ZX200 3 270 3 330 3 Class ...

Page 283: ... tank mounting bolts 5 Radiator mounting bolts ZX120 3 180 3 Class M1U1 07 073 ZX270 3 Class M1U1 07 056 ZX330 3 Class M1U1 07 057 ZX330 3 Class M1U1 07 055 ZX200 3 Class M1U1 07 097 M1U1 07 038 M1U1 07 038 ZX120 3 180 3 Class M1U1 07 096 Upper Side Lower Side ...

Page 284: ...lve mounting bolts Control valve bracket mounting bolts M1U1 07 021 M1U1 07 025 M1U1 07 041 M175 07 024 ZX120 3 Class ZX180 3 200 3 270 3 330 3 Class M175 07 023 ZX120 3 Class ZX180 3 200 3 270 3 330 3 Class M175 07 026 ZX120 3 Class ZX180 3 200 3 270 3 330 3 Class ...

Page 285: ...ings for hydraulic hoses and pipings 11 Hycolin tube mounting nuts M1U1 07 053 M1U1 07 053 M104 07 079 M1U1 07 035 M175 00 002 ZX120 3 Class ZX180 3 200 3 270 3 330 3 Class M175 00 002 ZX120 3 Class ZX180 3 200 3 270 3 330 3 Class M1U1 07 111 ZX120 3 Class ZX180 3 200 3 270 3 330 3 Class ...

Page 286: ...MAINTENANCE 7 95 12 Battery mounting nuts 13 Cab mounting nuts M1U1 07 026 M1U1 07 083 M1U1 07 054 Anchor Bolt Bottom View M1U1 07 016 ZX200 3 270 3 330 3 Class ZX180 3 Class M1U1 07 109 ZX120 3 Class ...

Page 287: ...Swing bearing mounting bolts to the upperstructure Swing bearing mounting bolts to the undercarriage M107 07 088 M107 07 089 M1U1 07 042 M1G6 07 008 M157 07 215 Flexible Master Coupling M175 07 016 ZX120 3 Class M1U1 07 113 ZX120 3 Class ZX180 3 200 3 270 3 330 3 Class ZX180 3 200 3 270 3 330 3 Class ...

Page 288: ...MAINTENANCE 7 97 17 Travel device mounting bolts Travel reduction device cover mounting bolts Sprocket mounting bolts 18 Upper roller mounting bolts M164 07 005 M1G6 07 007 M157 07 224 M154 07 050 ...

Page 289: ...MAINTENANCE 7 98 19 Lower roller mounting bolts 20 Track shoe mounting bolts 21 Track guard mounting bolts M107 07 092 M107 07 093 M107 07 094 ...

Page 290: ...HYDRAULIC CIRCUIT AND ELECTRICAL CIRCUIT 8 HYDRAULIC CIRCUIT M1V1 08 001 ...

Page 291: ... 32 ROOM LIGHT 33 LIGHTER 34 RADIO 35 SPEAKER R 36 SPEAKER L 37 LIGHT RELAY2 38 LIGHT RELAY1 39 WASHER RELAY 40 HORN RELAY 41 HORN SWITCH 42 WORK LIGHT 43 LUBRICATOR 44 BOOM LIGHT 45 WASHER 46 HORN H HORN L 47 MONITOR 48 5 8 INCH LCD 49 EC DIAL SIGNAL IN PUT 50 WIPER SIGNAL IN PUT 51 POWER DIGGING SWITCH 52 MC CONTROLLER 53 KEY SIGNAL 54 MAIN POWER 55 SOLENOID POWER 56 MAIN GND 57 SOLENOID GND 58 ...

Page 292: ...8 ELECTRICAL DIAGRAM ...

Page 293: ...HYDRAULIC CIRCUIT AND ELECTRICAL CIRCUIT 8 MEMO ...

Page 294: ... Clean the filter element and strainer regularly at shorter service intervals Electrical Equipment Clean them regularly in particular the commutator surface of the alternator and starter Rocky Ground Tracks Carefully operate while checking for cracks damage and loose bolts and nuts Loosen the tracks a little more than usual Front Attachment Standard attachment may be damaged when digging rocky gro...

Page 295: ...MAINTENANCE UNDER SPECIAL ENVIRONMENTAL CONDITIONS 9 MEMO ...

Page 296: ...t completely Be sure to attach a No Water in Radiator tag on a clearly visible location if the system is drained 9 Loosen the alternator belt and fan belt 10 Paint necessary areas to prevent rust 11 Store the machine in a dry protected place If stored outside cover with a waterproof cover 12 If the machine is stored for a long time operate hydraulic functions for travel swing and digging two to th...

Page 297: ...s several times 6 Carefully check all systems before operating the machine at full load NOTE When the machine has been stored for a long time be sure to perform the following steps as well a Check condition of all hoses and connections b Warm up the engine c Stop the engine d Install new fuel filters Replace the engine oil filter and fill the engine with oil IMPORTANT If the machine has not been u...

Page 298: ...zen fuel Faulty injection pump Faulty engine control system The engine stop SW is ON Faulty preheat system After checking that no fuel is leaking refill fuel Bleed air After draining water replace the element Warm the fuel pump with hot water or wait until the atmospheric temperature rises See your authorized dealer See your authorized dealer Move the engine stop switch to the upward position to s...

Page 299: ...ust restriction Remove muffler and run engine Engine is too hot or cold See below Engine failure See your authorized dealer Valve clearance Check and adjust valves Intake or exhaust system leakage See your authorized dealer Engine Overheats Low coolant level Add coolant Thermostat See your authorized dealer Engine overloaded Check hydraulic relief valves Radiator cap faulty Install new cap Radiato...

Page 300: ...ct oil Engine Uses Too Much Oil Wrong oil Drain oil Use correct oil Oil leaks Check engine oil drain plug Engine temperature too high Check cooling system Plugged air cleaner Clean element or install new element Internal engine component wear See your authorized dealer Engine Uses Too Much Fuel Plugged or dirty air intake system Clean air intake system Wrong fuel Use correct fuel Fuel injection no...

Page 301: ...oid See your authorized dealer Starter Repair or replace start motor Starter pinion jammed in flywheel gear Repair or replace starter Major engine failure See your authorized dealer Starter Solenoid Chatters Poor connections at batteries or starter Clean connections Low battery charge Recharge or replace batteries Starter solenoid hold in windings open See your authorized dealer Starter Motor Turn...

Page 302: ...ken blades on turbine Remove exhaust elbow and air inlet hose and inspect Oil Dripping from Turbocharger Adapter Damaged or worn bearings and or worn seals See your authorized dealer Inspect and clean air cleaner Check for proper engine service intervals or dirt enter into engine Excessive crankcase pressure Check vent tube to ensure tube is not plugged Clean Turbocharger oil return line carbon bu...

Page 303: ...Excessive electrical load from added accessories Remove accessories or install higher out put alternator Loose or corroded electrical connec tions on battery ground strap starter or alternator Inspect clean or tighten electrical con nections Battery voltage low Change or replace battery Alternator or regulator See your authorized dealer Indicator circuit See your authorized dealer Noisy Alternator...

Page 304: ... sender check Wiring harness failure See your authorized dealer Coolant Temperature Gauge Does Not Work Fuse Replace fuse Gauge See your authorized dealer Gauge sender Do coolant temperature gauge sender check Wiring harness See your authorized dealer Indicator Lights Do Not Operate Auto idle Fuse Replace fuse Auto idle switch See your authorized dealer Fuel Gauge Does Not Work Fuse Replace fuse G...

Page 305: ...avel Pump 1 2 pressure sensors Pump 1 2 control pressure sensors See your authorized dealer See your authorized dealer See your authorized dealer Pump delivery pressure sensor wire harness See your authorized dealer Main controller MC See your authorized dealer Solenoid valve unit See your authorized dealer Damaged travel motors See your authorized dealer Auto Idle Does Not Work Fuse Replace fuse ...

Page 306: ...ions are Slow Low oil level Fill reservoir to full mark Cold oil Push hydraulic warm up switch Wrong oil Drain tank Use correct oil Engine speed too slow Increase speed or see your authorized dealer Pilot circuit See your authorized dealer Worn pump See your authorized dealer Restricted pump suction line See your authorized dealer Hydraulic Oil Overheats Wrong oil Use correct oil Air leak in pump ...

Page 307: ... in system Fill with correct oil Worn cylinder packing See your authorized dealer Relief valve See your authorized dealer No Hydraulic Functions Noise from pumps Hydraulic pump See your authorized dealer Decreased set pressure of main relief valve in control valve See your authorized dealer Lack of hydraulic oil Add oil Damaged suction line or hose See your authorized dealer Clogged suction filter...

Page 308: ...Install new O ring Pilot valve See your authorized dealer Pilot lines Repair or replace One Cylinder Does Not Work or Has Little Power Piston seals leaking See your authorized dealer Cylinder rod damaged See your authorized dealer Pilot lines Repair or replace Pilot valve See your authorized dealer Failed wiring harness See your authorized dealer Both Travel Motors Do Not Work Center joint failure...

Page 309: ...d dealer Swing motor See your authorized dealer Pilot valve See your authorized dealer Swing is Not Smooth Swing gear See your authorized dealer Swing bearing See your authorized dealer Lack of grease Apply grease Combination valve See your authorized dealer Engine Stops When Travel or and Control Lever Moved Failure of connector contact Repair or replace Failed wiring harness See your authorized ...

Page 310: ... ft 0 in D Minimum Ground Clearance 440 mm 1 ft 5 in 595 mm 1 ft 11 in E Counterweight Clearance 890 mm 2 ft 11 in 1100 mm 3 ft 7 in F Engine Cover Height 2050 mm 6 ft 9 in 2260 mm 7 ft 5 in G Overall Width of Upperstructure 2460 mm 8 ft 1 in H Undercarriage Length 3340 mm 11 ft 0 in 3790 mm 12 ft 5 in I Undercarriage Width 2490 mm 8 ft 2 in 2690 mm 8 ft 10 in J Sprocket Center to Idler Center 262...

Page 311: ...23 11 2 7300 23 11 G Minimum Swing Radius mm ft in 2370 7 9 2400 7 11 2660 8 9 Model ZX110M 3 Category Item 1 96 m 6 ft 5 in Arm 2 26 m 7 ft 5 in Arm 2 81 m 9 ft 3 in Arm Backhoe Backhoe Backhoe A Maximum Digging Reach mm ft in 7490 24 7 7760 25 6 8240 27 0 1 B Maximum Digging Depth mm ft in 4580 15 0 4880 16 0 5430 17 10 1 C Maximum Cutting Height mm ft in 8140 26 9 8320 27 4 8570 28 1 1 D Maximu...

Page 312: ...mm ft in 2490 8 2 2590 8 6 2690 8 10 2790 9 2 Ground Pressure 38 kPa 0 39 kgf cm2 5 5 psi 32 kPa 0 33 kgf cm2 4 6 psi 28 kPa 0 29 kgf cm2 4 1psi 25 kPa 0 25 kgf cm2 3 6 psi Shoe Width 500 mm 20 Pad Crawler Shoe Application For Paved Road Option Operating Weight kg lb 10900 24000 Base Machine Weight kg lb 8500 18700 Cab Height mm ft in 2780 9 1 Minimum Ground mm Clearance ft in 500 1 8 Undercarriag...

Page 313: ...8 2950 9 8 2980 9 9 Minimum Ground mm Clearance ft in 595 1 11 595 1 11 595 1 11 600 2 0 Undercarriage mm Length ft in 3790 12 5 3790 12 5 3790 12 5 3790 12 5 Undercarriage Width mm ft in 2690 8 10 2790 9 2 2890 9 6 2950 9 8 Ground Pressure 28 kPa 0 29 kgf cm2 4 1 psi 25 kPa 0 26 kgf cm2 3 6 psi 23 kPa 0 23 kgf cm2 3 3 psi 22 kPa 0 22 kgf cm2 3 2 psi NOTE The specifications for the front end attac...

Page 314: ...ating Light duty excavating Rock digging Loading work Slope finishing work Not applicable not warrantable Hoe bucket is applicable to the following types of work General excavating For digging and loading operation of sand gravel clay ordinary earth and so on Light duty excavating For digging and loading operation of dry loosened earth sand mud and so on Their bulk density shall be less than 1 60 ...

Page 315: ...0 in C Rear End Swing Radius 2130 mm 7 ft 0 in D Minimum Ground Clearance 440 mm 1 ft 5 in E Counterweight Clearance 890 mm 2 ft 11 in F Engine Cover Height 2050 mm 6 ft 9 in G Overall Width of Upperstructure 2460 mm 8 ft 1 in H Undercarriage Length 3580 mm 11 ft 9 in 3750 mm 12 ft 4 in I Undercarriage Width 2490 mm 8 ft 2 in J Sprocket Center to Idler Center 2880 mm 9 ft 5 in 3050 mm 10 ft 0 in K...

Page 316: ...11 5570 18 3 6060 19 11 1 C Maximum Cutting Height mm ft in 8370 27 6 8570 28 1 8900 29 2 1 D Maximum Dumping Height mm ft in 5960 19 7 6160 20 3 6490 21 4 E Overall Height mm ft in 2740 9 0 2740 9 0 2 2740 9 0 F Overall Length mm ft in 7660 25 2 7660 25 2 2 7670 25 2 G Minimum Swing Radius mm ft in 2370 7 9 2390 7 10 2640 8 8 NOTE 1 The dimensions do not include the height of the shoe lug 2 The d...

Page 317: ... mm ft in 2490 8 2 2590 8 6 2690 8 10 2790 9 2 Ground Pressure 39 kPa 0 40 kgf cm2 5 7 psi 33 kPa 0 34 kgf cm2 4 8 psi 28 kPa 0 29 kgf cm2 4 1 psi 25 kPa 0 25 kgf cm2 3 6 psi Shoe Width 500 mm 20 Pad Crawler Shoe Application For Paved Road Option Operating Weight kg lb 12400 27300 Base Machine Weight kg lb 9700 21400 Cab Height mm ft in 2780 9 1 Minimum Ground mm Clearance ft in 500 1 8 Undercarri...

Page 318: ...h mm ft in 2490 8 2 2590 8 6 2690 8 10 2790 9 2 Ground Pressure 38 kPa 0 39 kgf cm2 5 5 psi 32 kPa 0 33 kgf cm2 4 6 psi 28 kPa 0 29 kgf cm2 4 1 psi 25 kPa 0 25 kgf cm2 3 6 psi Shoe Width 500 mm 20 Pad Crawler Shoe Application For Paved Road Option Operating Weight kg lb 12800 28200 Base Machine Weight kg lb 10100 22300 Cab Height mm ft in 2780 9 1 Minimum Ground mm Clearance ft in 500 1 8 Undercar...

Page 319: ...e have the following meanings General excavating Light duty excavating Rock digging Loading work Slope finishing work Not applicable not warrantable Hoe bucket is applicable to the following types of work General excavating For digging and loading operation of sand gravel clay ordinary earth and so on Light duty excavating For digging and loading operation of dry loosened earth sand mud and so on ...

Page 320: ...um Ground Clearance 470 mm 19 in E Counterweight Clearance 1030 mm 3 ft 5 in F Engine Cover Height 2140 mm 8 ft 0 in F Overall Height of Handrail 3010 mm 9 ft 11 in G Overall Width of Upperstructure 2480 mm 8 ft 2 in H Undercarriage Length 3920 mm 12 ft 10 in I Undercarriage Width 2490 mm 8 ft 2 in J Sprocket Center to Idler Center 3100 mm 10 ft 2 in K Track Shoe Width 500 mm 20 in Grouser shoe Gr...

Page 321: ...ach 8520 27 12 8870 29 2 B Maximum Digging Depth 5620 18 6 5980 19 8 C Maximum Cutting Height 8620 28 4 8880 29 2 D Maximum Dumping Height 5940 19 6 6170 20 3 E Overall Height 3190 10 6 3010 9 5 F Overall Length 8650 28 5 8550 28 1 G Minimum Swing Radius 3290 10 10 2910 9 7 NOTE The dimensions do not include the height of the shoe lug T1T1 01 01 003 C B D A F E G ...

Page 322: ...0 27 4 8690 28 7 B Maximum Digging Depth 5210 17 2 5580 18 4 C Maximum Cutting Height 9420 30 11 9740 31 12 D Maximum Dumping Height 6600 21 8 6900 22 8 E Overall Height 3090 10 2 3010 9 11 F Overall Length 8450 27 9 8350 27 5 G Minimum Swing Radius 2580 8 7 2070 6 10 NOTE The dimensions do not include the height of the shoe lug T1T1 01 01 005 C B D E F A G ...

Page 323: ... in 2950 9 8 2950 9 8 2950 9 8 2950 9 8 Minimum Ground mm Clearance ft in 470 19 470 19 470 19 470 19 Undercarriage mm Length ft in 3920 12 10 3920 12 10 3920 12 10 3950 12 10 Undercarriage Width mm ft in 2490 8 2 2590 8 6 2690 8 9 2890 9 6 Ground Pressure 48 kPa 0 49 kgf cm2 7 0 psi 40 kPa 0 41 kgf cm2 5 8 psi 35 kPa 0 36 kgf cm2 5 1 psi 31 kPa 0 32 kgf cm2 4 5 psi NOTE The specifications for the...

Page 324: ...anings General excavating Light duty excavating Rock digging Loading work Slope finishing work Not applicable not warrantable Hoe bucket is applicable to the following types of work General excavating For digging and loading operation of sand gravel clay ordinary earth and so on Light duty excavating For digging and loading operation of dry loosened earth sand mud and so on Their bulk density shal...

Page 325: ...imum Ground Clearance 450 mm 18 in E Counterweight Clearance 1030 mm 3 ft 5 in F Engine Cover Height 2140 mm 7 ft 0 in F Overall Height of Handrail 3010 mm 9 ft 11 in G Overall Width of Upperstructure 2480 mm 8 ft 2 in H Undercarriage Length 4170 mm 13 ft 8 in I Undercarriage Width 2800 mm 9 ft 2 in 2490 mm 8 ft 2 in J Sprocket Center to Idler Center 3370 mm 11 ft 1 in K Track Shoe Width 600 mm 24...

Page 326: ...g Reach 9070 29 10 9430 31 0 B Maximum Digging Depth 6120 20 1 6570 21 7 C Maximum Cutting Height 9290 30 6 9400 30 11 D Maximum Dumping Height 6450 21 2 6570 21 7 E Overall Height 3100 10 2 3080 10 2 F Overall Length 9000 29 7 8970 29 6 G Minimum Swing Radius 3140 10 4 3130 10 4 NOTE The dimensions do not include the height of the shoe lug T1T1 01 01 004 G C B A F E D ...

Page 327: ...h 8980 29 6 9350 30 9 B Maximum Digging Depth 5640 18 6 6050 19 11 C Maximum Cutting Height 10260 33 8 10530 34 7 D Maximum Dumping Height 7320 24 1 7590 24 11 E Overall Height 3030 9 12 3030 9 12 F Overall Length 8850 29 1 8840 29 0 G Minimum Swing Radius 2280 7 6 2230 7 4 NOTE The dimensions do not include the height of the shoe lug T1T1 01 01 006 C B D E F A G ...

Page 328: ... 31 kPa 0 32 kgf cm2 4 5 psi 28 kPa 0 29 kgf cm2 4 1 psi ZX180LCN 3 Shoe Width 500 mm 20 Grouser Shoe 600 mm 24 Grouser Shoe 700 mm 28 Grouser Shoe Application For Ordinary Ground Standard For Ordinary Ground Option For Weak Footing Option Operating Weight kg lb 18100 39900 18400 40600 18600 41000 Base Machine Weight kg lb 14200 31300 14500 32000 14700 32400 Cab Height mm ft in 2950 9 8 2950 9 8 2...

Page 329: ...hing Blade 1800 70 Bank cutting finish NOTE Symbols in the above table have the following meanings General excavating Light duty excavating Rock digging Loading work Slope finishing work Not applicable not warrantable Hoe bucket is applicable to the following types of work General excavating For digging and loading operation of sand gravel clay ordinary earth and so on Light duty excavating For di...

Page 330: ... End Swing Radius 2750 mm 9 ft 0 in D Minimum Ground Clearance 450 mm 18 in E Counterweight Clearance 1030 mm 3 ft 5 in F Engine Cover Height 2270 mm 7 ft 5 in G Overall Width of Upperstructure 2710 mm 8 ft 11 in H Undercarriage Length 4170 mm 13 ft 8 in 4470 mm 14 ft 8 in I Undercarriage Width 2800 mm 9 ft 2 in 2990 mm 9 ft 10 in J Sprocket Center to Idler Center 3370 mm 11 ft 1 in 3660 mm 12 ft ...

Page 331: ...430 30 11 9920 32 7 B Maximum Digging Depth 5800 19 0 6180 20 3 6670 21 11 C Maximum Cutting Height 9850 32 4 9670 31 9 10040 32 11 D Maximum Dumping Height 6940 22 9 6830 22 5 7180 23 7 E Overall Height 3150 10 4 3180 10 5 2940 9 8 F Overall Length 9680 31 9 9680 31 9 9520 31 5 G Minimum Swing Radius 3410 11 2 3280 10 9 3180 10 5 NOTE The dimensions do not include the height of the shoe lug T1V1 ...

Page 332: ...Shoe Width 600 mm 24 Grouser Shoe 700 mm 28 Grouser Shoe 800 mm 31 Grouser Shoe 900 mm 35 Grouser Shoe Application For Ordinary Ground Standard For Weak Footing Option For Weak Footing Option For Weak Footing Option Operating Weight kg lb 20900 46100 21300 47000 21600 47600 22100 48700 Base Machine Weight kg lb 16500 36400 16900 37300 17100 37700 17600 38800 Cab Height mm ft in 2950 9 8 2950 9 8 2...

Page 333: ...0 60 0 78 Bucket width 940 37 Side ditching Slope Finishing Blade 1800 70 Bank cutting finish NOTE Symbols in the above table have the following meanings General excavating Light duty excavating Rock digging Loading work Slope finishing work Not applicable not warrantable Hoe bucket is applicable to the following types of work General excavating For digging and loading operation of sand gravel cla...

Page 334: ...9 ft 0 in D Minimum Ground Clearance 450 mm 18 in E Counterweight Clearance 1020 mm 3 ft 4 in F Engine Cover Height 2270 mm 7 ft 5 in G Overall Width of Upperstructure 2480 mm 8 ft 2 in H Undercarriage Length 4460 mm 14 ft 8 in 4260 mm 14 ft 0 in I Undercarriage Width 2480 mm 8 ft 2 in J Sprocket Center to Idler Center 3660 mm 12 ft 0 in 3460 mm 11 ft 4 in K Track Shoe Width 500 mm 20 in Grouser s...

Page 335: ...9500 31 2 9990 32 9 B Maximum Digging Depth 5800 19 0 6180 20 3 6670 21 11 C Maximum Cutting Height 9850 32 4 9670 31 9 10040 32 11 D Maximum Dumping Height 6940 22 9 6830 22 5 7180 23 7 E Overall Height 3150 10 4 3180 10 5 3010 9 11 F Overall Length 9680 31 9 9680 31 9 9580 31 5 G Minimum Swing Radius 3480 11 5 3350 11 0 3250 10 8 NOTE The dimensions do not include the height of the shoe lug T1V1...

Page 336: ... Ground Pressure 52 kPa 0 53 kgf cm2 7 5 psi 44 kPa 0 45 kgf cm2 6 4 psi ZX240N 3 Shoe Width 550 mm 22 Grouser Shoe Application For Ordinary Ground Standard Operating Weight kg lb 22500 49600 Base Machine Weight kg lb 18200 40100 Cab Height mm ft in 2950 9 8 Minimum Ground mm Clearance ft in 450 18 Undercarriage mm Length ft in 4260 14 0 Undercarriage Width mm ft in 2480 8 2 Ground Pressure 54 kPa...

Page 337: ...t 0 60 0 78 Bucket width 940 37 Side ditching Slope Finishing Blade 1800 70 Bank cutting finish NOTE Symbols in the above table have the following meanings General excavating Light duty excavating Rock digging Loading work Slope finishing work Not applicable not warrantable Hoe bucket is applicable to the following types of work General excavating For digging and loading operation of sand gravel c...

Page 338: ...t 11 in C Rear End Swing Radius 2940 mm 9 ft 8 in D Minimum Ground Clearance 460 mm 18 in E Counterweight Clearance 1090 mm 3 ft 7 in F Engine Cover Height 2425 mm 8 ft G Overall Width of Upperstructure 2890 mm 9 ft 6 in H Undercarriage Length 4640 mm 15 ft 3 in I Undercarriage Width 3190 mm 10 ft 6 in 2990 mm 9 ft 10 in J Sprocket Center to Idler Center 3845 mm 12 ft 7 in K Track Shoe Width 600 m...

Page 339: ... Height 6970 22 10 6990 22 11 7200 23 8 E Overall Height 3340 11 0 3370 11 1 3070 10 1 F Overall Length 10240 33 7 10270 33 8 10150 33 3 G Minimum Swing Radius 3580 11 9 3480 11 5 3440 11 3 Category Item 3 61 m 11 ft 10 in Arm Backhoe mm ft in A Maximum Digging Reach 10910 35 10 B Maximum Digging Depth 7610 25 0 C Maximum Cutting Height 10560 34 8 D Maximum Dumping Height 7580 24 10 E Overall Heig...

Page 340: ...m 24 Grouser Shoe 700 mm 28 Grouser Shoe 800 mm 31 Grouser Shoe 600 mm 24 Flat Shoe 900 mm 35 Triangular Shoe Application For Ordinary Ground Standard For Weak Footing Option For Weak Footing Option For Paved Road Option For Weak Footing Option Operating Weight kg lb 24600 54200 24900 54900 25200 55600 25300 55800 26700 58900 Base Machine Weight kg lb 19100 42100 19400 42800 19700 43400 19800 4370...

Page 341: ...1000 39 4 Without side cutter One Point Ripper Clamshell Bucket 0 60 0 78 Bucket width 870 34 Side ditching NOTE Symbols in the above table have the following meanings General excavating Light duty excavating Rock digging Loading work Not applicable not warrantable Hoe bucket is applicable to the following types of work General excavating For digging and loading operation of sand gravel clay ordin...

Page 342: ...d Swing Radius 2940 mm 9 ft 8 in D Minimum Ground Clearance 510 mm 20 in E Counterweight Clearance 1180 mm 3 ft 10 in F Engine Cover Height 2515 mm 8 ft 3 in G Overall Width of Upperstructure 2890 mm 9 ft 6 in H Undercarriage Length 4940 mm 16 ft 3 in I Undercarriage Width 3190 mm 10 ft 6 in 3000 mm 9 ft 10 in J Sprocket Center to Idler Center 4052 mm 13 ft 3 in K Track Shoe Width 600 mm 24 in Gro...

Page 343: ... 2 11270 37 0 B Maximum Digging Depth 6540 21 5 7230 23 9 7880 25 10 C Maximum Cutting Height 9890 32 5 10260 33 8 10460 34 4 D Maximum Dumping Height 6970 22 10 7310 24 0 7520 24 8 E Overall Height 3410 11 2 3170 10 5 3310 10 10 F Overall Length 10440 34 3 10340 33 11 10390 34 1 G Minimum Swing Radius 4070 13 4 3910 12 10 3900 12 10 NOTE The dimensions do not include the height of the shoe lug M1...

Page 344: ...oe Width 600 mm 24 Grouser Shoe 700 mm 28 Grouser Shoe 800 mm 31 Grouser Shoe 600 mm 24 Flat Shoe Application For Ordinary Ground Standard For Weak Footing Option For Weak Footing Option For Paved Road Option Operating Weight kg lb 28000 61700 28600 63100 29000 63900 29000 63900 Base Machine Weight kg lb 21800 48100 22400 49400 22800 50300 22800 50300 Cab Height mm ft in 3100 10 2 3100 10 2 3100 1...

Page 345: ... NOTE Symbols in the above table have the following meanings General excavating Light duty excavating Rock digging Loading work Not applicable not warrantable Hoe bucket is applicable to the following types of work General excavating For digging and loading operation of sand gravel clay ordinary earth and so on Light duty excavating For digging and loading operation of dry loosened earth sand mud ...

Page 346: ...r End Swing Radius 3390 mm 11 ft 2 in D Minimum Ground Clearance 500 mm 20 in E Counterweight Clearance 1160 mm 3 ft 10 in F Engine Cover Height 2590 mm 8 ft 6 in G Overall Width of Upperstructure 2990 mm 9 ft 10 in H Undercarriage Length 4940 mm 16 ft 3 in I Undercarriage Width 3190 mm 10 ft 6 in 3000 mm 9 ft 10 in J Sprocket Center to Idler Center 4050 mm 13 ft 3 in K Track Shoe Width 600 mm 24 ...

Page 347: ...860 38 11 B Maximum Digging Depth 6500 21 4 6840 22 5 7380 24 3 8180 26 10 C Maximum Cutting Height 9980 32 9 9990 32 9 10360 34 0 10570 34 8 D Maximum Dumping Height 6900 22 8 6940 22 9 7240 23 9 7630 25 0 E Overall Height 3510 11 6 3470 11 5 3270 10 9 3600 11 10 F Overall Length 11170 36 8 11130 36 6 11000 36 1 11090 36 5 G Minimum Swing Radius 4460 14 8 4610 15 2 4460 14 8 4470 14 8 NOTE The di...

Page 348: ...00 mm 24 Grouser Shoe 700 mm 28 Grouser Shoe 800 mm 31 Grouser Shoe 600 mm 24 Flat Shoe Application For Ordinary Ground Standard For Weak Footing Option For Weak Footing Option For Paved Road Option Operating Weight kg lb 33200 73200 33600 74100 34000 75000 33900 74700 Base Machine Weight kg lb 25400 56000 25800 56900 26200 57800 26100 57500 Cab Height mm ft in 3140 10 4 3140 10 4 3140 10 4 3140 1...

Page 349: ... 9 1 450 4 9 1 160 3 10 Ripper Bucket 0 90 1 18 0 80 1 05 1 010 3 4 One Point Ripper Clamshell Bucket 1 00 1 31 NOTE Symbols in the above table have the following meanings General excavating Light duty excavating Rock digging Loading work Not applicable not warrantable Hoe bucket is applicable to the following types of work General excavating For digging and loading operation of sand gravel clay o...

Page 350: ...X210 3 210LC 3 101 69 ZX210LCN 3 240N 3 102 72 ZX250LC 3 250LCN 3 103 72 ZX280LC 3 280LCN 3 103 72 ZX350LC 3 350LCN 3 105 72 VIBRATION LEVEL Hands Arms The acceleration to which the operator s hands and arms will be exposed is lower than 2 5 m s2 Entire body The acceleration to which the operator s entire body will be exposed is lower than 0 5 m s2 NOTE The acceleration is measured in accordance w...

Page 351: ...SPECIFICATIONS 12 42 MEMO ...

Page 352: ...er Avoid operating the machine in the following conditions Forbidden Operations Do not operate on sharp rocky uneven surfaces such as river rock gravel etc Do not allow engine oil gasoline etc to remain on the track and avoid traveling in oil in order to reduce the danger of slipping While raising the machine using the front attachment do not allow the other side track to drive possibly causing pe...

Page 353: ...40 F in temperature as this will cause wear to the shoe as well as damage to the road surface Ease the machine down from the jacked up position Do not let it drop Pad crawler has large friction force Therefore to avoid damag ing the pad crawler slowly operate the control levers to gradu ally turn the machine After raising one side track with the front attachment slowly lower the pad crawler equipp...

Page 354: ...rner of the machine and front attachment to the trailer with a chain or cable PRECAUTIONS FOR TRANSPORTING MACHINES WITH PAD CRAWLER SHOES When transporting a machine with pad crawler shoes be sure to fasten the right and left track frames securely to the flatbed with wire ropes and soft protectors as shown Do not allow wire ropes to come into direct contact with pad crawler shoes M102 06 004 Flat...

Page 355: ...120 3 class 250 to 280 mm 9 8 to 11 0 in ZX200 3 class 300 to 335 mm 11 8 to 13 2 in NOTE Check track sag after thoroughly removing soil stuck on the track area by washing Adjust Track Sag Precautions for Adjusting Track Sag 1 If track sag is not within specifications loosen or tighten the track following the procedures shown on the next page 2 When adjusting track sag lower the bucket to the grou...

Page 356: ...e grease outlet 2 Between 1 to 1 5 turns of valve 1 is sufficient to loosen the track 3 If grease does not drain smoothly slowly rotate the raised track 4 When proper track sag is obtained turn valve 1 clock wise and tighten to 90 N m 9 kgf m 66 lbf ft Tighten the Track CAUTION It is abnormal if the track remains tight af ter turning valve 1 counterclockwise or if the track is still loose after ch...

Page 357: ...re A when the machine is in operation Pin bore B when the machine is transported IMPORTANT Connect the arm cylinder rod end to pin bore B only when the machine is transported Do not operate the digging or loading func tion with the arm cylinder connected to pin bore B as the bucket may hit the cab acci dentally with this connection When transporting the machine follow the procedure shown below to ...

Page 358: ...d to be used for dozing work only Do not attempt to dig deeply with the blade Doing so will damage not only the blade but the undercarriage as well 2 Do not apply intensive or uneven loads Never apply high speed impact to the blade by running the machine into a load 3 Jacking up the machine with this blade the surface be neath the blade comes under high pressure increasing the risk of surface coll...

Page 359: ...eful Be sure to prevent this from happening AVOID HITTING BLADE WITH BUCKET When crowding the arm into a traveling or transporting posi tion be careful not to let the bucket hit the blade AVOID STRIKING THE BLADE INTO A ROCK Do not attempt to strike large rocks with the blade as doing so will damage the blade and the blade cylinders shortening their operating lives WRONG WRONG WRONG M155 14 009 M1...

Page 360: ...ins 4 points Blade Cylinder Rod 2 points Blade Cylinder Bottom 2 points Transportation Figure for Machine Equipped with Blade When transporting the machine equipped with a blade and a long arm front attachment on a trailer place the blade in the opposite position toward the front attachment Other wise the bucket may come in contact with the blade M175 13 005 ...

Page 361: ... B Cab Height 2740 mm 9 ft 0 in C Rear End Swing Radius 2130 mm 7 ft 0 in D Minimum Ground Clearance 440 mm 1 ft 5 in E Counterweight Clearance 890 mm 2 ft 11 in F Engine Cover Height 2050 mm 6 ft 9 in G Overall Width of Upperstructure 2460 mm 8 ft 1 in H Undercarriage Length 3340 mm 10 ft 11 in I Undercarriage Width 2490 mm 8 ft 2 in J Sprocket Center to Idler Center 2620 mm 8 ft 7 in K Track Sho...

Page 362: ...m ft in 7940 26 1 8110 26 7 8360 27 5 1 D Maximum Dumping Height mm ft in 5530 18 2 5700 18 8 5960 19 7 E Overall Height mm ft in 2740 9 0 2740 9 0 2 2740 9 0 F Overall Length mm ft in 7280 23 11 7280 23 11 2 7300 23 11 G Minimum Swing Radius mm ft in 2370 7 9 2400 7 11 2660 8 9 H Max Raising Height mm ft in 480 1 7 I Max Digging Depth mm ft in 510 1 8 J Blade Angle degree 25 NOTE 1 The dimensions...

Page 363: ...40 9 0 2740 9 0 2740 9 0 2750 9 0 2790 9 2 Minimum Ground mm Clearance ft in 440 17 440 17 440 17 470 19 490 19 Undercarriage mm Length ft in 3340 10 11 3340 10 11 3340 10 11 3360 11 0 3440 11 3 Undercarriage Width mm ft in 2490 8 2 2590 8 6 2690 8 10 2500 8 2 2690 8 10 Ground Pressure 41 kPa 0 42 kgf cm2 6 0 psi 35 kPa 0 36 kgf cm2 5 1 psi 30 kPa 0 31 kgf cm2 4 4 psi 27 kPa 0 28 kgf cm2 4 0 psi 4...

Page 364: ...in B Cab Height 2740 mm 9 ft 0 in C Rear End Swing Radius 2130 mm 7 ft 0 in D Minimum Ground Clearance 440 mm 1 ft 5 in E Counterweight Clearance 890 mm 2 ft 11 in F Engine Cover Height 2050 mm 6 ft 9 in G Overall Width of Upperstructure 2460 mm 8 ft 1 in H Undercarriage Length 3580 mm 11 ft 9 in I Undercarriage Width 2490 mm 8 ft 2 in J Sprocket Center to Idler Center 2880 mm 9 ft 5 in K Track Sh...

Page 365: ...ht mm ft in 8370 27 6 8570 28 1 8900 29 2 1 D Maximum Dumping Height mm ft in 5960 19 7 6160 20 3 6490 21 4 E Overall Height mm ft in 2740 9 0 2740 9 0 2 2740 9 0 F Overall Length mm ft in 7660 25 2 7660 25 2 2 7670 25 2 G Minimum Swing Radius mm ft in 2370 7 9 2390 7 10 2640 8 8 H Max Raising Height mm ft in 480 1 7 I Max Digging Depth mm ft in 510 1 8 J Blade Angle degree 25 NOTE 1 The dimension...

Page 366: ...ercarriage Width mm ft in 2490 8 2 2590 8 6 2690 8 10 2790 8 2 Ground Pressure 43 kPa 0 44 kgf cm2 6 3 psi 36 kPa 0 37 kgf cm2 5 3 psi 31 kPa 0 32 kgf cm2 4 6 psi 28 kPa 0 29 kgf cm2 4 1 psi Shoe Width 500 mm 20 Pad Crawler Shoe Application For Paved Road Option Operating Weight kg lb 13500 29800 Base Machine Weight kg lb 10800 23800 Cab Height mm ft in 2780 9 1 Minimum Ground mm Clearance ft in 5...

Page 367: ...ward it moves the arm to the left offset position 2 Right Offset Position 3 Left Offset Position When traveling or using the arm in the center position fix pedal 1 in the lock position with stopper 4 as illustrated here The center position of the arm offset 0 can be confirmed by consulting the gauge at the top end of the boom M178 13 001 1 3 2 M201 05 007 1 4 Unlock lock Pedal M175 13 006 Offset G...

Page 368: ...3 bucket is as shown in the illustra tion 2 Distance L from the end surface of the crawler to the farthest end of the bucket will differ with the width of the bucket and track shoes as shown below Dimension L by width of Bucket and Shoe ZX110 3 ZX110M 3 Bucket Shoe Width 500 mm 20 in Shoe Width 700 mm 28 in Capacity m3 yd3 Width mm in Left Offset mm in Right Offset mm in Left Offset mm in Right Of...

Page 369: ...booms 1 When digging with the front in the offset position the bucket will come in contact with the track link if the arm is crowded Even if bucket does not touch the track link watch for the bucket digging under the track as this will cause instabil ity 2 Be sure to follow the precautions shown below 1 Do not use the 2 26 m 7 5 arm and 2 81 m 9 3 arm as it will interfere with the cab when in the ...

Page 370: ...ont Joint Pins pages in the MAINTE NANCE section Offset Front Attachment Joint Pins Greasing Fittings Other Than Illustrated every 250 hours Add greasing to all illustrated grease fittings Offset Cylinder Bottom and Rod End Stay every 500 hours Arm Cylinder Bottom and Rod End Bucket Cylinder Bottom End Arm Joint Pin every 500 hours Lower Boom and Upper Boom Joint Pin Upper Boom and Stay Cylinder J...

Page 371: ...n D Minimum Ground Clearance 440 mm 1 ft 5 in 595 mm 1 ft 11 in E Counterweight Clearance 890 mm 2 ft 11 in 1100 mm 3 ft 7 in F Engine Cover Height 2050 mm 6 ft 9 in 2260 mm 7 ft 5 in G Overall Width of Upperstructure 2460 mm 8 ft 1 in H Undercarriage Length 3340 mm 11 ft 0 in 3790 mm 12 ft 5 in I Undercarriage Width 2490 mm 8 ft 2 in 2690 mm 9 ft 0 in J Sprocket Center to Idler Center 2620 mm 8 f...

Page 372: ...140 16 10 4600 15 1 1 C Maximum Cutting Height mm ft in 7720 25 4 7370 24 2 7920 26 0 7570 24 10 1 D Maximum Dumping Height mm ft in 5330 17 6 4980 16 4 5530 18 2 5180 17 0 E Overall Height mm ft in 3050 10 0 2910 9 7 3140 10 4 2980 9 9 F Overall Length mm ft in 7320 24 0 6830 22 5 7320 24 0 6830 22 5 G Minimum Swing Radius mm ft in 2940 9 8 2500 8 2 2940 9 8 2500 8 2 H Front End Attachment Height...

Page 373: ...ear goggles or safety glasses 1 Securely lower the bucket to the ground 2 Use hammer 3 and drift 2 to drive out transverse type locking pin 1 to remove tooth 4 NOTE Be sure to use a drift 2 thinner than pin 1 3 Clean shank 5 surface Attach a new tooth 4 onto shank 5 Insert pin 1 as deep as it goes Then drive pin 1 using hammer 3 and drift 2 to securely lock tooth 4 M157 14 013 5 1 2 3 4 ...

Page 374: ...l 1 with pedal lock 2 when attachment pedal 1 is not in use Do not step on attachment pedal 1 A Raise B Lower Precautions for operating 2 piece boom WARNING When operating with 2 piece boom the bucket may come in contact with the cab Operate the machine with care not to allow the tip of bucket to hit the cab while rolling in the front attachment 1 M1V1 13 001 Stopper Bar LOCK UNLOCK M1G6 05 011 M1...

Page 375: ...IONAL ATTACHMENTS AND DEVICES 13 24 MAINTENANCE 2 PIECE BOOM Front Joint Pins Bucket every 250 hours Link Pins every 500 hours Other every 500 hours Boom Cylinder Bottom M178 07 007 M178 07 007 M157 07 156 ...

Page 376: ...ATTACHMENTS AND DEVICES 13 25 Boom Foot Boom and Arm Joint Pins Arm Cylinder Rod Pin and Bucket Cylinder Bottom Pin Boom Cylinder Rod Pins and Positioning Cylinder Bottom Pin M1G6 13 005 M157 07 175 M1G6 13 006 ...

Page 377: ...OPTIONAL ATTACHMENTS AND DEVICES 13 26 Bottom Boom and Upper Boom Joint Pin Positioning Cylinder Rod Pin and Arm Cylinder Bottom Pin M1G6 13 007 ...

Page 378: ... C Rear End Swing Radius 2130 mm 7 ft 0 in D Minimum Ground Clearance 440 mm 1 ft 5 in E Counterweight Clearance 890 mm 2 ft 11 in F Engine Cover Height 2050 mm 6 ft 9 in G Overall Width of Upperstructure 2460 mm 8 ft 1 in H Undercarriage Length 3580 mm 11 ft 9 in 3750 mm 12 ft 4 in I Undercarriage Width 2490 mm 8 ft 2 in J Sprocket Center to Idler Center 2880 mm 9 ft 5 in 3050 mm 10 ft 0 in K Tra...

Page 379: ...n 4940 16 3 5340 17 6 5830 19 2 1 C Maximum Cutting Height mm ft in 9070 29 9 9390 30 10 9820 32 3 1 D Maximum Dumping Height mm ft in 6610 21 8 6930 22 9 7360 24 2 E Overall Height mm ft in 2740 9 0 2740 9 0 2 2740 9 0 F Overall Length mm ft in 7610 25 0 7590 24 11 7590 24 11 G Minimum Swing Radius mm ft in 1750 5 9 1820 6 0 2000 6 7 NOTE 1 The dimensions do not include the height of the shoe lug...

Page 380: ...ercarriage Width mm ft in 2490 8 2 2590 8 6 2690 8 10 2790 8 2 Ground Pressure 40 kPa 0 41 kgf cm2 5 8 psi 34 kPa 0 35 kgf cm2 5 0 psi 29 kPa 0 30 kgf cm2 4 3 psi 26 kPa 0 27 kgf cm2 3 8 psi Shoe Width 500 mm 20 Pad Crawler Shoe Application For Paved Road Option Operating Weight kg lb 12800 28200 Base Machine Weight kg lb 9700 21800 Cab Height mm ft in 2780 9 1 Minimum Ground mm Clearance ft in 50...

Page 381: ... 12 4 Undercarriage Width mm ft in 2490 8 2 2590 8 6 2690 8 10 2790 8 2 Ground Pressure 39 kPa 0 40 kgf cm2 5 7 psi 33 kPa 0 34 kgf cm2 4 8 psi 28 kPa 0 29 kgf cm2 4 1 psi 25 kPa 0 25 kgf cm2 3 6 psi Shoe Width 500 mm 20 Pad Crawler Shoe Application For Paved Road Option Operating Weight kg lb 12900 28400 Base Machine Weight kg lb 9900 22300 Cab Height mm ft in 2780 9 1 Minimum Ground mm Clearance...

Page 382: ...ght 2950 mm 9 ft 8 in C Rear End Swing Radius 2750 mm 9 ft 0 in D Minimum Ground Clearance 450 mm 18 in E Counterweight Clearance 1030 mm 3 ft 5 in F Engine Cover Height 2270 mm 7 ft 5 in G Overall Width of Upperstructure 2710 mm 8 ft 11 in H Undercarriage Length 4170 mm 13 ft 8 in 4470 mm 14 ft 8 in I Undercarriage Width 2800 mm 9 ft 2 in 2990 mm 9 ft 10 in J Sprocket Center to Idler Center 3370 ...

Page 383: ...9210 30 3 9430 30 11 9930 32 7 B Maximum Digging Depth 5420 17 9 5720 18 9 6230 20 5 C Maximum Cutting Height 10590 34 9 10640 34 11 11080 36 4 D Maximum Dumping Height 7670 25 2 7700 25 3 8150 26 9 E Overall Height 3020 9 11 3060 10 0 3010 9 11 F Overall Length 9650 31 8 9620 31 7 9560 31 4 G Minimum Swing Radius 2630 8 8 2630 8 8 2320 7 7 NOTE The dimensions do not include the height of the shoe...

Page 384: ...X210LC 3 2 piece Boom Shoe Width 600 mm 24 Grouser Shoe 700 mm 28 Grouser Shoe 800 mm 31 Grouser Shoe 900 mm 35 Grouser Shoe Application For Ordinary Ground Standard For Weak Footing Option For Weak Footing Option For Weak Footing Option Operating Weight kg lb 21500 47400 21900 48300 22100 48700 22600 49800 Base Machine Weight kg lb 16500 36400 16900 37300 17100 37700 17600 38800 Cab Height mm ft ...

Page 385: ...m 9 ft 8 in C Rear End Swing Radius 2750 mm 9 ft 0 in D Minimum Ground Clearance 450 mm 18 in E Counterweight Clearance 1020 mm 3 ft 4 in F Engine Cover Height 2270 mm 7 ft 5 in G Overall Width of Upperstructure 2480 mm 8 ft 2 in H Undercarriage Length 4460 mm 14 ft 8 in 4260 mm 14 ft 0 in I Undercarriage Width 2480 mm 8 ft 2 in J Sprocket Center to Idler Center 3660 mm 12 ft 0 in 3460 mm 11 ft 4 ...

Page 386: ...280 30 6 9500 31 2 10000 32 10 B Maximum Digging Depth 5420 17 9 5720 18 9 6230 20 5 C Maximum Cutting Height 10590 34 9 10640 34 11 11080 36 4 D Maximum Dumping Height 7670 25 2 7700 25 3 8150 26 9 E Overall Height 3020 9 11 3060 10 0 3010 9 11 F Overall Length 9640 31 8 9620 31 7 9560 31 4 G Minimum Swing Radius 2700 8 10 2700 8 10 2390 7 10 NOTE The dimensions do not include the height of the s...

Page 387: ... 2580 8 6 Ground Pressure 54 kPa 0 55 kgf cm2 7 8 psi 45 kPa 0 46 kgf cm2 6 5 psi ZX240N 3 2 piece Boom Shoe Width 550 mm 22 Grouser Shoe Application For Ordinary Ground Standard Operating Weight kg lb 23200 51100 Base Machine Weight kg lb 18200 40100 Cab Height mm ft in 2950 9 8 Minimum Ground mm Clearance ft in 450 18 Undercarriage mm Length ft in 4200 14 0 Undercarriage Width mm ft in 2480 8 2 ...

Page 388: ... in B Cab Height 3010 mm 9 ft 11 in C Rear End Swing Radius 2940 mm 9 ft 8 in D Minimum Ground Clearance 460 mm 18 in E Counterweight Clearance 1090 mm 3 ft 7 in F Engine Cover Height 2425 mm 8 ft G Overall Width of Upperstructure 2890 mm 9 ft 6 in H Undercarriage Length 4640 mm 15 ft 3 in I Undercarriage Width 3190 mm 10 ft 6 in 2990 mm 9 ft 10 in J Sprocket Center to Idler Center 3845 mm 12 ft 7...

Page 389: ... 10 D Maximum Dumping Height 8210 26 11 8350 27 5 8720 28 7 E Overall Height 3150 10 4 3200 10 6 3090 10 2 F Overall Length 10230 33 7 10250 33 8 10220 33 6 G Minimum Swing Radius 2500 8 2 2560 8 5 2310 7 7 Category Item 3 61 m 11 ft 10 in Arm Backhoe mm ft in A Maximum Digging Reach 11070 36 4 B Maximum Digging Depth 7190 23 7 C Maximum Cutting Height 12420 40 9 D Maximum Dumping Height 9300 30 6...

Page 390: ... Boom Shoe Width 600 mm 24 Grouser Shoe 700 mm 28 Grouser Shoe 800 mm 31 Grouser Shoe 600 mm 24 Flat Shoe 900 mm 35 Triangular Shoe Application For Ordinary Ground Standard For Weak Footing Option For Weak Footing Option For Paved Road Option For Weak Footing Option Operating Weight kg lb 25500 56200 25800 56900 26100 57500 26300 58000 27600 60800 Base Machine Weight kg lb 19500 43000 19800 43700 ...

Page 391: ...n B Cab Height 3100 mm 10 ft 2 in C Rear End Swing Radius 2940 mm 9 ft 8 in D Minimum Ground Clearance 510 mm 20 in E Counterweight Clearance 1180 mm 3 ft 10 in F Engine Cover Height 2515 mm 8 ft 3 in G Overall Width of Upperstructure 2890 mm 9 ft 6 in H Undercarriage Length 4940 mm 16 ft 3 in I Undercarriage Width 3190 mm 10 ft 6 in 3000 mm 9 ft 10 in J Sprocket Center to Idler Center 4052 mm 13 ...

Page 392: ...m ft in A Maximum Digging Reach 10070 33 1 10740 35 3 11330 37 2 B Maximum Digging Depth 6020 19 9 6690 21 11 7330 24 1 C Maximum Cutting Height 11500 37 9 12080 39 8 12550 41 2 D Maximum Dumping Height 8390 27 6 8960 29 5 9430 30 11 E Overall Height 3220 10 7 3150 10 4 3380 11 1 F Overall Length 10330 33 11 10300 33 10 10310 33 10 G Minimum Swing Radius 2820 9 3 2580 8 6 2740 9 0 NOTE The dimensi...

Page 393: ...0LCN 3 2 piece Boom Shoe Width 600 mm 24 Grouser Shoe 700 mm 28 Grouser Shoe 800 mm 31 Grouser Shoe 600 mm 24 Flat Shoe Application For Ordinary Ground Standard For Weak Footing Option For Weak Footing Option For Paved Road Option Operating Weight kg lb 28300 62400 28900 63700 29300 64600 29300 64400 Base Machine Weight kg lb 22200 48900 22800 50300 23200 51100 23200 51100 Cab Height mm ft in 3100...

Page 394: ...10 in B Cab Height 3140 mm 10 ft 4 in C Rear End Swing Radius 3390 mm 11 ft 2 in D Minimum Ground Clearance 500 mm 20 in E Counterweight Clearance 1160 mm 3 ft 10 in F Engine Cover Height 2590 mm 8 ft 6 in G Overall Width of Upperstructure 2990 mm 9 ft 10 in H Undercarriage Length 4940 mm 16 ft 3 in I Undercarriage Width 3190 mm 10 ft 6 in 3000 mm 9 ft 10 in J Sprocket Center to Idler Center 4050 ...

Page 395: ...m Digging Reach 10390 34 1 10680 35 0 11220 36 10 12000 39 4 B Maximum Digging Depth 6040 19 10 6360 20 10 6900 22 8 7700 25 3 C Maximum Cutting Height 11870 38 11 12060 39 7 12550 41 2 13210 43 4 D Maximum Dumping Height 8550 28 1 8750 28 9 9240 30 4 9910 32 6 E Overall Height 3380 11 1 3370 11 1 3310 10 10 3690 12 1 F Overall Length 11150 36 7 11110 36 5 11070 36 4 10020 32 11 G Minimum Swing Ra...

Page 396: ...iece Boom Shoe Width 600 mm 24 Grouser Shoe 700 mm 28 Grouser Shoe 800 mm 31 Grouser Shoe 600 mm 24 Flat Shoe Application For Ordinary Ground Standard For Weak Footing Option For Weak Footing Option For Paved Road Option Operating Weight kg lb 34200 75400 34600 76300 34900 76900 34900 76900 Base Machine Weight kg lb 25400 56000 25800 56900 26200 57800 26100 57500 Cab Height mm ft in 3140 10 4 3140...

Page 397: ...eck that valves are not damaged or unusually noisy If any defect is discovered contact your dealer and do not use the machine for handling suspended loads Lift ing devices hooks chains etc must be undamaged and not worn Check before use Follow the current laws to check these devices they are not supplied with the machine WARNING To avoid any possible accident do not exceed the machine s rated lift...

Page 398: ... Keep the load close to the machine to improve stability and operate preferably on its longitudinal axis rather than its transversal axis Lift the load to the bare minimum WARNING Lifted loads can oscillate or rotate in any direction it is possible that they hit persons or the machine s cabin Keep everybody away from the machine range and handle the load slowly in order to avoid danger If the load...

Page 399: ... kg B Load Point Height m A Load radius Max 1 5 m 3 0 m 4 5 m 6 0 m 7 5 m REACH m 6 0 4 5 2920 2920 1790 1790 5 73 3 0 4530 4530 3450 2790 2340 1780 1760 1620 6 33 1 5 6580 4760 3510 2610 2270 1710 1860 1500 6 53 0 6470 4500 3370 2480 2220 1660 2040 1530 6 37 1 5 4500 4500 6430 4480 3320 2440 2310 1730 5 81 3 0 8500 8500 5800 4580 3380 2500 3160 2350 4 73 4 5 ZX110 3 Monoblock boom Arm 2 81 m G 50...

Page 400: ...nit kg B Load Point Height m A Load radius Max 1 5 m 3 0 m 4 5 m 6 0 m 7 5 m REACH m 6 0 4 5 2920 2920 1790 1790 5 73 3 0 4530 4530 3450 3100 2840 1990 1760 1760 6 33 1 5 6580 5310 4170 2920 3300 1930 1860 1700 6 53 0 6790 5050 4670 2790 3470 1870 2100 1730 6 37 1 5 4500 4500 7070 5030 4660 2750 2640 1950 5 81 3 0 8500 8500 5800 5130 3740 2810 3420 2640 4 73 4 5 ZX110 3 Blade Down Monoblock boom A...

Page 401: ...3600 2660 2620 2170 1580 1800 1460 6 24 1 5 3230 2320 2060 1480 1830 1310 6 44 0 5390 3790 3010 2110 1970 1400 1850 1310 6 28 1 5 4460 4460 5750 3800 2950 2050 2110 1490 5 71 3 0 9030 9030 5920 3990 3090 2180 3000 2130 4 60 4 5 ZX110 3 Blade Down Off set front Arm 1 96 m G 500 mm Unit kg B Load Point Height m A Load radius Max 1 5 m 3 0 m 4 5 m 6 0 m 7 5 m REACH m 6 0 4 5 2150 2150 1860 1862 5 63 ...

Page 402: ... mm Unit kg B Load Point Height m A Load radius Max 1 5 m 3 0 m 4 5 m 6 0 m 7 5 m REACH m 6 0 4 5 2970 2970 1770 1770 5 85 3 0 4820 4820 3540 3360 3000 2170 1760 1760 6 39 1 5 6780 5760 4260 3180 3310 2110 1880 1860 6 53 0 7040 5550 4710 3060 3260 2060 2150 1920 6 32 1 5 4960 4960 6960 5540 4610 3030 2760 2210 5 70 3 0 5520 5520 3440 3110 3410 3100 4 52 4 5 ZX110M 3 Monoblock boom Arm 2 81 m G 700...

Page 403: ...us Max 1 5 m 3 0 m 4 5 m 6 0 m 7 5 m REACH m 6 0 4 5 3350 3350 3180 2220 2310 2000 6 37 3 0 5540 5540 4100 3360 3110 2160 2300 1720 6 91 1 5 7960 5650 4660 3130 3010 2070 2340 1610 7 09 0 6330 5350 4480 2970 2930 1990 2380 1630 6 94 1 5 4560 4560 8680 5320 4400 2900 2890 1960 2630 1790 6 44 3 0 8410 8410 7460 5410 4440 2940 3340 2260 5 48 4 5 ZX130 3 Monoblock boom Arm 3 01 m G 500 mm Unit kg B Lo...

Page 404: ... radius Max 1 5 m 3 0 m 4 5 m 6 0 m 7 5 m REACH m 6 0 4 5 3350 3350 3310 2440 2310 2200 6 37 3 0 5540 5540 4100 3670 3540 2380 2300 1900 6 91 1 5 7960 6200 5040 3440 3920 2290 2430 1790 7 09 0 6330 5900 5680 3280 4210 2210 2710 1810 6 94 1 5 4560 4560 8680 5870 5750 3210 4150 2180 3290 1990 6 44 3 0 8410 8410 7460 5960 5070 3250 3830 2500 5 44 4 5 ZX130 3 Blade Down Monoblock boom Arm 3 01 m G 500...

Page 405: ...kg B Load Point Height m A Load radius Max 1 5 m 3 0 m 4 5 m 6 0 m 7 5 m REACH m 7 5 4180 4180 3360 3360 3 46 6 0 3870 3870 3870 3670 2560 2560 5 36 4 5 3900 3900 4090 3670 3210 2250 2330 1980 6 37 3 0 7070 6540 4560 3610 3210 2240 2300 1690 6 91 1 5 10590 10590 8750 6320 4870 3550 3130 2160 2330 1580 7 09 0 9120 9120 8940 6090 4880 3290 3010 2050 2370 1600 6 95 1 5 11930 11930 9030 5700 4630 3070...

Page 406: ...it kg B Load Point Height m A Load radius Max 1 5 m 3 0 m 4 5 m 6 0 m 7 5 m REACH m 7 5 4180 4180 3360 3360 3 46 6 0 3870 3870 3870 3870 2560 2560 5 36 4 5 3900 3900 4090 3970 2330 2180 6 37 3 0 7070 7000 4560 3890 3270 2460 2300 1880 6 91 1 5 10590 10590 8750 6790 5420 3770 3490 2460 2390 1760 7 09 0 9120 9120 8940 6640 5750 3600 3790 2380 2640 1780 6 95 1 5 11930 11930 9030 6240 5810 3380 4170 2...

Page 407: ...ius Max 1 5 m 3 0 m 4 5 m 6 0 m 7 5 m REACH m 6 0 4 5 3350 3350 3310 2290 2310 2070 6 37 3 0 5540 5540 4100 3460 3440 2230 2300 1780 6 91 1 5 7960 5830 5040 3230 3340 2140 2430 1670 7 09 0 6330 5530 5010 3070 3250 2060 2630 1680 6 94 1 5 4560 4560 8680 5500 4930 3000 3220 2030 2920 1860 6 44 3 0 8410 8410 7460 5590 4980 3040 3720 2340 5 48 4 5 ZX130LCN 3 Monoblock boom Arm 3 01 m G 500 mm Unit kg ...

Page 408: ...g B Load Point Height m A Load radius Max 1 5 m 3 0 m 4 5 m 6 0 m 7 5 m REACH m 7 5 4180 4180 3360 3360 3 46 6 0 3870 3870 3870 3760 2560 2560 5 36 4 5 3900 3900 4090 3780 3270 2320 2330 2050 6 37 3 0 7070 6700 4560 3700 3490 2310 2300 1750 6 91 1 5 10590 10590 8750 6470 5320 3650 3450 2230 2390 1640 7 09 0 9120 9120 8940 6270 5250 3390 3340 2120 2630 1660 6 95 1 5 11930 11930 9030 5880 5180 3170 ...

Page 409: ...90 7 08 0 6740 4120 4400 2800 3640 2340 6 87 1 5 10690 7560 6710 4090 4390 2790 4110 2620 6 30 3 0 9290 7730 6500 4190 5400 3420 5 25 ZX160LC 3 Mono block boom Arm 2 58 m G 500 mm Unit kg B Load point height m A Load radius Max 1 5 m 3 0 m 4 5 m 6 0 m 7 5 m 9 0 m REACH m 6 0 3310 3220 3160 3160 6 05 4 5 4070 4070 3820 3170 3090 2530 6 89 3 0 7910 7910 5230 4650 4310 3050 3200 2240 7 33 1 5 6460 43...

Page 410: ...1390 8290 7070 4550 4520 2870 3730 2370 6 78 1 5 24540 24540 11550 7990 6980 4270 4430 2790 4240 2680 6 20 3 0 21560 21560 10330 7880 5670 4220 5980 3710 4 95 ZX160LC 3 2 piece boom Arm 2 58 m G 500 mm Unit kg B Load point height m A Load radius Max 1 5 m 3 0 m 4 5 m 6 0 m 7 5 m 9 0 m REACH m 7 5 5410 5170 4 46 6 0 5050 5050 4750 3240 5 95 4 5 6970 6970 5510 5060 4730 3260 3940 2560 6 80 3 0 13390...

Page 411: ...040 2600 7 40 1 5 8970 8970 8430 5070 5420 3420 4480 2870 6 87 3 0 11120 9790 7950 5160 5610 3560 5 93 4 5 8300 8300 5950 5830 4 28 ZX180LC 3 Mono block boom Arm 2 71 m G 600 mm Unit kg B Load point height m A Load radius Max 1 5 m 3 0 m 4 5 m 6 0 m 7 5 m 9 0 m REACH m 6 0 4000 4000 3410 3360 6 69 4 5 4780 4780 4340 3930 3370 2770 7 45 3 0 6270 5720 5010 3750 4100 2670 3480 2480 7 86 1 5 7740 5310...

Page 412: ...0 7 31 1 5 17060 17060 13640 10050 8800 5300 5470 3410 4530 2870 6 77 3 0 20820 20820 12610 9860 7570 5150 3850 3600 5 81 ZX180LC 3 2 piece boom Arm 2 71 m G 600 mm Unit kg B Load point height m A Load radius Max 1 5 m 3 0 m 4 5 m 6 0 m 7 5 m 9 0 m REACH m 9 0 5020 5020 2 80 7 5 4870 4870 3670 3670 5 29 6 0 5200 5200 4640 4080 3330 3300 6 59 4 5 6600 6600 6390 6280 5490 4120 3250 2780 7 36 3 0 140...

Page 413: ...990 2320 7 40 1 5 8970 8300 8310 4470 5340 3030 4420 2550 6 87 3 0 11120 8460 7950 4550 5530 3160 5 93 4 5 8300 8300 5950 5160 4 28 ZX180LCN 3 Mono block boom Arm 2 71 m G 500 mm Unit kg B Load point height m A Load radius Max 1 5 m 3 0 m 4 5 m 6 0 m 7 5 m 9 0 m REACH m 6 0 4000 3640 3410 3020 6 69 4 5 4780 4780 4340 3540 3370 2480 7 45 3 0 6270 5090 5010 3360 4040 2390 3480 2220 7 86 1 5 7740 470...

Page 414: ... 2320 7 31 1 5 17060 17060 13640 8790 8780 4740 5460 3050 4530 2570 6 77 3 0 20820 20820 12610 8620 7570 4590 3850 3230 5 81 ZX180LCN 3 2 piece boom Arm 2 71 m G 500 mm Unit kg B Load point height m A Load radius Max 1 5 m 3 0 m 4 5 m 6 0 m 7 5 m 9 0 m REACH m 9 0 5020 5020 2 80 7 5 4870 4870 3670 3670 5 29 6 0 5200 5200 4640 3730 3330 3100 6 59 4 5 6600 6600 6390 5780 5490 3770 3250 2510 7 36 3 0...

Page 415: ...6 2982 3988 2621 8 25 1 5 5484 5484 9103 9103 9651 5885 6194 3960 4527 2956 4331 2836 7 76 3 0 9973 9973 13611 11285 9670 5944 6231 3993 5137 3347 6 90 4 5 10626 10626 7669 6148 5899 4666 5 52 ZX210 3 Mono block boom Arm 2 42 m G 600 mm Unit kg B Load point height m A Load radius Max 1 5 m 3 0 m 4 5 m 6 0 m 7 5 m 9 0 m REACH m 6 0 5451 4744 5478 3910 6 74 4 5 6955 6955 5901 4597 4850 3252 7 48 3 0...

Page 416: ...d point height m A Load radius Max 1 5 m 3 0 m 4 5 m 6 0 m 7 5 m 9 0 m REACH m 6 0 6251 6251 5880 4701 5955 4102 6 50 4 5 7491 7005 6246 4575 5059 3392 7 27 3 0 9244 6491 6640 4370 4752 3170 4593 3065 7 67 1 5 6431 4183 4670 3095 4456 2958 7 75 0 9770 6001 6311 4075 4628 3056 4600 3039 7 54 1 5 9788 6016 6298 4063 5116 3365 6 99 3 0 11571 11571 8787 6144 6205 4197 6138 4177 6 03 NOTE When the lift...

Page 417: ...993 3963 2560 8 25 1 5 15159 15159 16399 11724 10257 6319 6397 4086 4523 2909 4311 2777 7 76 3 0 19211 19211 16471 11581 9965 6071 6273 3975 4411 3295 6 91 4 5 20979 20979 12128 11611 6770 6107 6594 5976 4 57 ZX210 3 2 piece boom Arm 2 42 m G 600 mm Unit kg B Load point height m A Load radius Max 1 5 m 3 0 m 4 5 m 6 0 m 7 5 m 9 0 m REACH m 9 0 9084 9084 8694 8694 3 19 7 5 6865 6865 5893 5436 5 50 ...

Page 418: ... 11812 11812 2 56 7 5 7398 7398 6657 5898 5 17 6 0 7947 7947 7395 7395 6206 4744 5472 4075 6 48 4 5 10924 10924 8461 7331 6369 4789 4994 3347 7 25 3 0 12514 12514 10091 7167 6827 4678 4748 3124 4586 3012 7 65 1 5 14734 12818 10176 6967 6729 4474 4673 3055 4446 2903 7 73 0 11097 11097 16471 11978 10258 6534 6559 4242 4607 2994 4595 2987 7 52 1 5 19564 19564 16723 11691 10215 6298 6386 4087 5018 332...

Page 419: ... 3356 4558 2950 8 25 1 5 5484 5484 9103 9103 10490 6693 7147 4473 5185 3329 4956 3193 7 76 3 0 9973 9973 13611 13094 9670 6753 7176 4506 5890 3767 6 90 4 5 10626 10626 7669 6964 8396 5253 5 52 ZX210LC 3 Mono block boom Arm 2 42 m G 600 mm Unit kg B Load point height m A Load radius Max 1 5 m 3 0 m 4 5 m 6 0 m 7 5 m 9 0 m REACH m 6 0 5451 5272 5478 4351 6 74 4 5 6955 6955 5901 5122 5500 3630 7 48 3...

Page 420: ...d point height m A Load radius Max 1 5 m 3 0 m 4 5 m 6 0 m 7 5 m 9 0 m REACH m 6 0 6251 6251 5880 5226 5955 4566 6 50 4 5 7491 7491 6246 5098 5756 3786 7 27 3 0 9244 7313 6955 4889 5413 3546 5232 3429 7 67 1 5 7389 4698 5329 3469 5082 3315 7 75 0 10705 6810 7264 4588 5286 3430 5253 3411 7 54 1 5 10168 6825 7251 4576 5853 3777 6 99 3 0 11571 11571 8787 6957 6205 4712 6138 4689 6 03 NOTE When the li...

Page 421: ...81 4340 2901 8 25 1 5 15160 15160 16413 13600 10526 7162 7382 4618 5200 3296 4856 3146 7 76 3 0 19212 19212 16483 13448 10428 6908 6910 4505 4418 3728 6 91 4 5 20980 20980 12140 12140 6779 6779 6603 6603 4 57 ZX210LC 3 2 piece boom Arm 2 42 m G 600 mm Unit kg B Load point height m A Load radius Max 1 5 m 3 0 m 4 5 m 6 0 m 7 5 m 9 0 m REACH m 9 0 9085 9085 8696 8696 3 19 7 5 6869 6869 5896 5896 5 5...

Page 422: ...0 11814 11814 2 56 7 5 7401 7401 6660 6581 5 17 6 0 7949 7949 7399 7399 6210 5284 5476 4554 6 48 4 5 10932 10932 8467 8043 6374 5330 4998 3754 7 25 3 0 12526 12526 10101 7895 7051 5218 5414 3512 4844 3389 7 65 1 5 14747 14223 10581 7825 7541 5010 5351 3442 4925 3274 7 73 0 11098 11098 16485 13863 10599 7381 7546 4775 5283 3381 5255 3372 7 52 1 5 19565 19565 16737 13560 10823 7138 7367 4617 5025 37...

Page 423: ...2 42 m G 600 mm Unit kg B Load point height m A Load radius Max 1 5 m 3 0 m 4 5 m 6 0 m 7 5 m 9 0 m REACH m 6 0 5456 4738 5478 3855 6 81 4 5 7028 7001 5933 4589 5501 3258 5500 3221 7 55 3 0 8874 6468 6722 4366 5670 3176 5197 2914 7 94 1 5 10343 6047 7473 4155 5560 3079 5043 2804 8 02 0 10819 5870 7566 4023 5487 3014 5186 2861 7 81 1 5 9559 9559 10473 5856 7523 3986 5716 3129 7 28 3 0 12683 11049 9...

Page 424: ... 5585 3109 5259 2937 7 82 0 10877 5934 7608 4068 5537 3066 5435 3016 7 61 1 5 10311 5952 7594 4056 6046 3330 7 06 3 0 11710 11271 8907 6076 6363 4179 6138 4107 6 10 NOTE When the lifting hook is used the maximum allowable lifting load is 8 tons LIFTING CAPACITIES NOTE Lifting capacity of the ZX series does not exceed 75 of tipping load with the machine on firm level ground or 87 of full hydraulic ...

Page 425: ...ce boom Arm 2 42 m G 600 mm Unit kg B Load point height m A Load radius Max 1 5 m 3 0 m 4 5 m 6 0 m 7 5 m 9 0 m REACH m 9 0 9200 9200 8696 8696 3 26 7 5 6927 6927 5896 5290 5 57 6 0 7056 7056 5845 4841 4974 3801 6 81 4 5 11644 11644 8052 7254 6126 4853 4751 3203 4594 3158 7 56 3 0 13131 12439 9911 7094 6818 4727 5389 3170 4484 2847 7 94 1 5 14901 12382 10661 6941 7693 4495 5620 3070 4581 2735 8 02...

Page 426: ...6 12273 10753 6858 7797 4465 5610 3069 4925 2875 7 80 0 10934 10934 16900 11494 10780 6434 7854 4232 5534 3002 5255 2957 7 59 1 5 19212 19212 17170 11235 11008 6212 7712 4077 5025 3279 7 04 3 0 28531 28531 15632 11306 9445 6085 5144 4261 5 84 NOTE When the lifting hook is used the maximum allowable lifting load is 8 tons LIFTING CAPACITIES NOTE Lifting capacity of the ZX series does not exceed 75 ...

Page 427: ...2 m G 600 mm Unit kg B Load point height m A Load radius Max 1 5 m 3 0 m 4 5 m 6 0 m 7 5 m 9 0 m REACH m 6 0 5456 4908 5478 4001 6 81 4 5 7028 7028 5933 4759 5501 3389 5500 3350 7 55 3 0 8874 6713 6722 4536 5541 3306 5085 3037 7 94 1 5 10343 6292 7473 4326 5433 3210 4935 2925 8 02 0 10819 6116 7348 4193 5361 3145 5072 2986 7 81 1 5 9559 9559 10473 6101 7306 4157 5581 3264 7 28 3 0 12683 11486 9325...

Page 428: ...5459 3239 5144 3061 7 82 0 10877 6180 7391 4239 5412 3197 5313 3144 7 61 1 5 10311 6198 7377 4227 5900 3470 7 60 3 0 11710 11708 8907 6322 6363 4350 6138 4274 6 10 NOTE When the lifting hook is used the maximum allowable lifting load is 8 tons LIFTING CAPACITIES NOTE Lifting capacity of the ZX series does not exceed 75 of tipping load with the machine on firm level ground or 87 of full hydraulic c...

Page 429: ... boom Arm 2 42 m G 600 mm Unit kg B Load point height m A Load radius Max 1 5 m 3 0 m 4 5 m 6 0 m 7 5 m 9 0 m REACH m 9 0 9199 9199 8694 8694 3 26 7 5 6924 6924 5893 5474 5 57 6 0 7051 7051 5841 5009 4970 3866 6 81 4 5 11636 11636 8046 7451 6121 5020 4747 3329 4590 3283 7 56 3 0 13119 12769 9902 7286 6812 4884 5385 3296 4480 2965 7 94 1 5 14888 12722 10651 7180 7577 4660 5478 3196 4576 2850 8 02 0...

Page 430: ... 12699 10742 7097 7633 4631 5470 3195 4920 2995 7 80 0 10932 10932 16886 11918 10769 6672 7650 4397 5394 3127 5250 3080 7 59 1 5 19211 19211 17156 11659 10999 6450 7475 4241 5018 3414 7 04 3 0 28532 28532 15619 11732 9436 6322 5136 4431 5 84 NOTE When the lifting hook is used the maximum allowable lifting load is 8 tons LIFTING CAPACITIES NOTE Lifting capacity of the ZX series does not exceed 75 o...

Page 431: ...m A Load radius Max 1 5 m 3 0 m 4 5 m 6 0 m 7 5 m 9 0 m REACH m 6 0 6410 6410 6250 5260 7 20 4 5 8650 8650 7160 6830 6520 4840 6270 4460 7 88 3 0 11050 9820 8220 6500 6970 4700 6030 4080 8 24 1 5 12860 9250 9210 6200 6820 4550 5860 3940 8 31 0 13460 9030 9310 6020 6710 4450 6020 4020 8 10 1 5 9560 9560 13150 9010 9250 5960 6690 4440 6600 4380 7 58 3 0 16370 16370 12030 9140 9040 6040 7840 5250 6 6...

Page 432: ... m 7 5 m 9 0 m REACH m 7 5 3570 3570 7 43 6 0 5070 5070 4740 4740 3420 3420 8 38 4 5 5940 5940 5540 4950 3420 3420 8 97 3 0 9090 9090 7130 6670 6170 4760 4450 3580 3540 3400 9 28 1 5 11440 9540 8350 6310 6840 4570 5090 3490 3780 3290 9 35 0 5400 5400 12880 9080 9280 6030 6680 4420 5010 3410 4200 3330 9 16 1 5 5270 5270 8620 8620 13330 8900 9170 5880 6580 4330 4900 3540 8 71 3 0 8950 8950 13090 130...

Page 433: ... m A Load radius Max 1 5 m 3 0 m 4 5 m 6 0 m 7 5 m 9 0 m REACH m 6 0 6410 6410 6250 4860 7 20 4 5 8650 8650 7160 6290 6520 4460 6270 4120 7 88 3 0 11050 8940 8220 5970 6960 4320 6020 3750 8 24 1 5 12860 8380 9210 5680 6800 4180 5850 3620 8 31 0 13460 8170 9290 5500 6690 4080 6010 3690 8 10 1 5 9560 9560 13150 8160 9230 5450 6680 4070 6580 4020 7 58 3 0 16370 16180 12030 8280 9040 5520 7840 4810 6 ...

Page 434: ... m 7 5 m 9 0 m REACH m 7 5 3570 3570 7 43 6 0 5070 5070 4740 4690 3420 3420 8 38 4 5 5940 5940 5540 4570 3420 3380 8 97 3 0 9090 9090 7130 6140 6170 4390 4450 3290 3540 3120 9 28 1 5 11440 8660 8350 5780 6830 4200 5090 3200 3780 3020 9 35 0 5400 5400 12880 8220 9280 5510 6660 4050 5010 3130 4200 3050 9 16 1 5 5270 5270 8620 8620 13330 8040 9150 5360 6560 3960 4900 3240 8 71 3 0 8950 8950 13090 130...

Page 435: ...ius Max 1 5 m 3 0 m 4 5 m 6 0 m 7 5 m 9 0 m REACH m 9 0 8930 8930 8030 8030 4 38 7 5 7590 7590 6420 6420 5920 5920 6 24 6 0 7150 7150 7960 7960 6400 6400 5120 5120 7 35 4 5 13800 13800 9400 9400 6860 6860 5610 5070 4760 4460 8 02 3 0 16240 16240 12730 10620 7760 7000 5910 4980 4650 4090 8 37 1 5 18220 18220 13360 10380 8980 7010 6370 4830 4740 3960 8 44 0 11200 11200 20570 19570 13370 10170 9800 6...

Page 436: ...5 m 6 0 m 7 5 m 9 0 m REACH m 10 5 5540 5540 3 75 9 0 5160 5160 4490 4490 4100 4100 6 21 7 5 4590 4590 4840 4840 3950 3950 3620 3620 7 63 6 0 4650 4650 5070 5070 4720 4720 3430 3430 8 55 4 5 5230 5230 6100 6100 5980 5980 4940 4940 3810 3760 3380 3380 9 14 3 0 15480 15480 16850 16850 9870 9870 6770 6770 5270 5080 4280 3730 3450 3400 9 44 1 5 8750 8750 17010 17010 12940 10440 7880 6850 5740 4970 456...

Page 437: ...oad radius Max 1 5 m 3 0 m 4 5 m 6 0 m 7 5 m 9 0 m REACH m 9 0 8930 8930 8030 8030 4 38 7 5 7590 7590 6420 6420 5920 5920 6 24 6 0 7150 7150 7960 7960 6400 6400 5120 4810 7 35 4 5 13800 13800 9400 9400 6860 6670 5610 4680 4760 4100 8 02 3 0 16240 16240 12730 9820 7760 6790 5910 4590 4650 3760 8 37 1 5 18220 17970 13360 9840 8980 6460 6370 4440 4740 3640 8 44 0 11200 11200 20570 17310 13370 9260 97...

Page 438: ... 5 m 6 0 m 7 5 m 9 0 m REACH m 10 5 5540 5540 3 75 9 0 5160 5160 4490 4490 4100 4100 6 21 7 5 4590 4590 4840 4840 3950 3950 3620 3620 7 63 6 0 4650 4650 5070 5070 4720 4720 3430 3430 8 55 4 5 5230 5230 6100 6100 5980 5980 4940 4850 3810 3470 3380 3360 9 14 3 0 15480 15480 16850 16850 9870 9820 6770 6540 5270 4750 4280 3430 3450 3120 9 44 1 5 8750 8750 17010 17010 12940 9630 7880 6680 5740 4630 456...

Page 439: ... 5 m 9 0 m REACH m 6 0 5960 5960 5910 5520 4730 4730 8 19 4 5 8240 8240 6940 6940 6330 5370 4730 4140 8 78 3 0 11000 10940 8240 7180 6990 5170 5560 3900 4890 3830 9 09 1 5 13310 10180 9500 6800 7690 4970 6130 3800 5220 3720 9 14 0 14450 9820 10380 6540 7900 4810 5800 3780 8 93 1 5 6820 6820 10250 10250 14590 9730 10730 6420 7820 4740 6610 4060 8 45 3 0 11900 11900 16480 16480 13930 9820 10410 6450...

Page 440: ...10 6040 3710 4640 3430 9 51 1 5 6490 6490 9930 9930 14540 9680 10570 6390 7780 4700 5880 3670 5360 3640 9 06 3 0 10280 10280 14500 14500 14280 9680 10570 6360 7760 4680 6650 4100 8 32 4 5 14880 14880 18780 18780 13080 9860 9740 6470 7700 5090 7 18 6 0 14480 14480 10220 10220 8160 7850 5 41 NOTE When the lifting hook is used the maximum allowable lifting load is 10 tons LIFTING CAPACITIES NOTE Lift...

Page 441: ... 7 5 m 9 0 m REACH m 6 0 5960 5960 5910 5070 4730 4340 8 19 4 5 8240 8240 6940 6940 6330 4930 4730 3790 8 78 3 0 11000 9900 8240 6550 6990 4730 5560 3550 4890 3500 9 09 1 5 13310 9160 9500 6180 7690 4520 6090 3460 5220 3390 9 14 0 14450 8820 10380 5920 7850 4370 5800 3440 8 93 1 5 6820 6820 10250 10250 14590 8730 10730 5810 7770 4300 6570 3690 8 45 3 0 11900 11900 16480 16480 13930 8810 10410 5830...

Page 442: ...70 6000 3370 4640 3120 9 51 1 5 6490 6490 9930 9930 14540 8680 10570 5780 7730 4260 5880 3330 5360 3300 9 06 3 0 10280 10280 14500 14500 14280 8680 10570 5740 7710 4250 6650 3720 8 32 4 5 14880 14880 18780 17350 13080 8850 9740 5850 7700 4620 7 18 6 0 14480 14480 10220 9250 8160 7120 5 41 NOTE When the lifting hook is used the maximum allowable lifting load is 10 tons LIFTING CAPACITIES NOTE Lifti...

Page 443: ...3 03 9 0 7040 7040 5800 5800 5 79 7 5 6740 6740 5730 5730 4690 4690 7 27 6 0 7220 7220 5840 5840 4980 4980 4170 4170 8 22 4 5 13710 13710 8460 8460 6320 6320 5130 5130 3920 3920 8 81 3 0 14810 14810 17730 17730 11390 11390 7200 7200 5480 5480 4230 4060 3840 3840 9 12 1 5 19260 19260 14570 11380 8440 7850 5980 5410 4500 3980 3910 3860 9 16 0 12260 12260 21690 21650 14650 11370 9800 7460 6530 5250 4...

Page 444: ...0 7780 7430 5620 5400 4520 4060 3420 3420 9 75 0 11990 11990 20660 20660 14580 11590 9140 7570 6180 5300 4790 3930 3600 3570 9 56 1 5 15210 15210 22620 21530 14600 11000 10430 7230 6740 5120 4400 3860 3950 3790 9 11 3 0 18770 18770 23160 21170 14870 10730 10700 6960 7180 4990 4570 4290 8 38 4 5 21110 21110 21920 21360 13750 10600 9030 6880 5580 5490 7 08 NOTE When the lifting hook is used the maxi...

Page 445: ...0 3 03 9 0 7040 7040 5800 5800 5 79 7 5 6740 6740 5730 5730 4690 4690 7 27 6 0 7220 7220 5840 5840 4980 4980 4170 4170 8 22 4 5 13710 13710 8460 8460 6320 6320 5130 5130 3920 3910 8 81 3 0 14810 14810 17730 17730 11390 10670 7200 7040 5480 5130 4230 3710 3840 3620 9 12 1 5 19260 19260 14570 10440 8440 7200 5980 5010 4500 3640 3910 3530 9 16 0 12260 12260 21690 19410 14650 10310 9800 6820 6530 4800...

Page 446: ...480 7780 7140 5620 5020 4520 3710 3420 3200 9 75 0 11990 11990 20660 19640 14580 10520 9140 6930 6180 4900 4790 3590 3600 3250 9 56 1 5 15210 15210 22620 18940 14600 9950 10430 6600 6740 4670 4400 3510 3950 3460 9 11 3 0 18770 18770 23160 18600 14870 9690 10700 6330 7180 4540 4570 3910 8 38 4 5 21110 21110 21920 18780 13750 9560 9030 6250 5580 5000 7 08 NOTE When the lifting hook is used the maxim...

Page 447: ...00 mm Unit kg B Load point height m A Load radius Max 1 5 m 3 0 m 4 5 m 6 0 m 7 5 m 9 0 m REACH m 6 0 9890 9580 9180 6690 9120 6000 8 00 4 5 14260 14040 11160 9110 9670 6500 8190 5240 8 58 3 0 17540 12790 12660 8570 9890 6240 7640 4860 8 87 1 5 13460 8140 9620 6000 7490 4730 8 89 0 19400 11840 13170 7890 9450 5850 7720 4840 8 65 1 5 13890 13890 18430 11870 13090 7820 9400 5810 8420 5250 8 13 3 0 2...

Page 448: ...oad radius Max 1 5 m 3 0 m 4 5 m 6 0 m 7 5 m 9 0 m REACH m 7 5 5030 5030 8 63 6 0 7590 6950 6810 5080 4880 4660 9 42 4 5 8300 6700 7730 4970 4890 4190 9 91 3 0 14430 13730 10970 8920 9230 6390 7550 4810 5030 3920 10 16 1 5 17460 12580 12610 8350 9710 6070 7360 4630 5320 3820 10 18 0 8070 8070 19040 11930 13250 7930 9430 5820 7210 4490 5810 3870 9 98 1 5 8110 8110 12220 12220 19260 11670 12990 7710...

Page 449: ... 600 mm Unit kg B Load point height m A Load radius Max 1 5 m 3 0 m 4 5 m 6 0 m 7 5 m 9 0 m REACH m 6 0 9890 8850 9180 6190 9120 5540 8 00 4 5 14260 12830 11160 8400 9670 6000 8170 4830 8 58 3 0 17540 11620 12660 7870 9870 5750 7630 4470 8 87 1 5 13430 7440 9600 5510 7480 4340 8 89 0 19400 10710 13140 7200 9430 5360 7700 4440 8 65 1 5 13890 13890 18430 10730 13070 7130 9380 5320 8400 4820 8 13 3 0...

Page 450: ...Load radius Max 1 5 m 3 0 m 4 5 m 6 0 m 7 5 m 9 0 m REACH m 7 5 5030 5030 8 63 6 0 7590 6440 6810 4690 4880 4300 9 42 4 5 8300 6200 7720 4590 4890 3850 9 91 3 0 14430 12530 10970 8210 9230 5890 7540 4420 5030 3600 10 16 1 5 17460 11410 12610 7650 9690 5570 7350 4250 5320 3500 10 18 0 8070 8070 19040 10780 13220 7240 9410 5330 7190 4110 5810 3540 9 98 1 5 8110 8110 12220 12220 19260 10540 12960 702...

Page 451: ...Load point height m A Load radius Max 1 5 m 3 0 m 4 5 m 6 0 m 7 5 m 9 0 m REACH m 9 0 11670 11670 9960 9960 5 73 7 5 11540 11540 9570 9570 8070 7100 7 19 6 0 14880 14880 12750 12750 9930 9760 8330 6750 7210 5720 8 12 4 5 21730 21730 16330 14530 11030 9540 8650 6710 6810 5010 8 70 3 0 24570 24570 18880 14030 12870 9560 9310 6520 6680 4650 8 98 1 5 27680 26030 19360 13730 13810 8990 9800 6240 6800 4...

Page 452: ...A Load radius Max 1 5 m 3 0 m 4 5 m 6 0 m 7 5 m 9 0 m REACH m 10 5 6570 6570 5 91 9 0 8220 8220 6320 6320 5500 5500 7 65 7 5 8140 8140 7060 7060 5030 5030 8 80 6 0 8500 8500 7170 7090 6240 5090 4810 4420 9 57 4 5 11450 11450 12100 12100 9340 9340 7560 6960 6410 5070 4750 3980 10 06 3 0 15070 15070 24830 24830 16760 14310 10810 9380 8200 6760 6700 4940 4820 3740 10 30 1 5 13290 13290 25400 25400 19...

Page 453: ... Load point height m A Load radius Max 1 5 m 3 0 m 4 5 m 6 0 m 7 5 m 9 0 m REACH m 9 0 11670 11670 9960 9590 5 73 7 5 11540 11540 9570 9280 8070 6550 7 20 6 0 14880 14880 12750 12750 9930 9160 8330 6240 7210 5260 8 12 4 5 21730 21730 16330 13500 11030 8900 8650 6200 6810 4600 8 70 3 0 24570 24240 18880 12950 12870 8820 9310 6000 6680 4260 8 98 1 5 27680 23020 19360 12510 13790 8260 9780 5730 6800 ...

Page 454: ... A Load radius Max 1 5 m 3 0 m 4 5 m 6 0 m 7 5 m 9 0 m REACH m 10 5 6570 6570 5 91 9 0 8220 8220 6320 6320 5500 5500 7 65 7 5 8140 8140 7060 6690 5030 4780 8 80 6 0 8500 8500 7170 6670 6240 4690 4810 4060 9 57 4 5 11450 11450 12100 12100 9340 9040 7560 6510 6410 4670 4750 3640 10 06 3 0 15070 15070 24830 24560 16760 13260 10810 8750 8200 6480 6700 4550 4820 3410 10 30 1 5 13290 13290 25400 24040 1...

Page 455: ...OPTIONAL ATTACHMENTS AND DEVICES 13 104 MEMO ...

Page 456: ...d Applications ZX250LC 3 250LCN 3 12 32 Bucket Types and Applications ZX280LC 3 280LCN 3 12 36 Bucket Types and Applications ZX350LC 3 350LCN 3 12 40 Bucket Types and Applications ZX110 3 110M 3 12 5 Bucket Types and Applications ZX130 3 130LCN 3 12 10 Bucket Types and Applications ZX160LC 3 12 15 Bucket Types and Applications ZX210 3 210LC 3 12 24 C Cab Door Release Lever 1 70 Cab Features 1 2 Ca...

Page 457: ...utions for Cab S 4 Grading Operation 5 12 Greasing 7 16 H Handle Chemical Products Safely S 30 Handle Fluids Safely avoid Fires S 19 Handle Starting Aids Safely S 6 Hood and Access Covers ZX120 3 180 3 Class 7 7 Hood and Access Covers ZX200 3 270 3 330 3 Class 7 8 Horn Switch 1 53 Hour Meter 1 8 Hydraulic Breaker and Hydraulic Crusher 5 15 Hydraulic Circuit 8 1 Hydraulic System 7 27 11 9 I Impossi...

Page 458: ... 26 Prevent Parts from Flying S 23 Protect Against Flying Debris S 19 Protect Against Noise S 3 Provide Signals for Jobs Involving Multiple Numbers of Machines S 10 Pump 2 Flow Rate Adjustment Only Machines Equipped with Optional Parts 1 24 Pump Transmission 7 23 R Raise One Track Using Boom and Arm 4 5 Recognize Safety Information S 1 Remove Paint Before Welding or Heating S 28 Remove Travel Leve...

Page 459: ... the Machine Using Levers 4 3 Steering the Machine Using Pedals 4 2 Stopping the Engine 3 10 Store Attachments Safely S 23 Storing the Machine 10 1 Suction Filter Cleaning 7 31 Support Machine Properly S 22 Swing Bearing 7 18 Swing Internal Gear 7 19 Swing Reduction Gear 7 24 Switch Panel 1 45 Switch Panel Optional 1 51 T Tips for Optimal Air Conditioner Usage 1 64 Towing Machine a Short Distance ...

Page 460: ...INDEX 14 Working Ranges ZX280LC 3 280LCN 3 2 piece Boom 13 41 Working Ranges ZX350LC 3 350LCN 3 2 piece Boom 13 44 ...

Page 461: ...INDEX 14 MEMO ...

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