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5

7. Confirm the lock pin

Confirm that the lock pin is disengaged by pushing
lock pin two or three times before switching the
power tool on.

8. Confirming and mounting the depressed center

wheel.

Throughly check that a specified depressed center
wheel is free of cracks and splits is mounted.
Confirm that the depressed center wheel is mounted
under the specified condition and is firmly clamped.
For details, refer to the item “Assembling and
Disassembling the depressed center wheel.”

9. Apply a trial run

To start grinding work without checking for possible
cracks and splits in the depressed center wheel is
very dangerous. Prior to start of grinding, direct the
grinder in a direction where no one is present, and
apply a trial run without fail to confirm that the grinder
displays no abnormalities.
Duration of the trial run is as follows:

When depressed center wheels is replaced

................................................. 3 minutes or more

When starting daily work ......... 1 minute or more

PRACTICAL GRINDER APPLICATIONS

1.

Since grinding by utilizing only the grinder’s own
weight is feasible, the grinder should never be pressed
forcibly against the plane to be ground Hold the
grinder lightly so that it only slightly contacts the
plane to be ground.
Heavy pressure will reduce the revolving speed and
such deteriorate the finished surface, and phenomena
as overload will lead to burning out of the motor.

2.

Do not utilize the depressed center wheel’s entire
surface when grinding. Use only its peripheral surface
by tilting the wheel at an angle of 15~30

°

, as shown

in 

Fig. 1

.

3.

When a grinder equipped with a new depressed center
wheel is pushed forward (direction A), the wheel
edge may occasionally cut into the material to be
ground. Always pull it backward (direction B) in this
instance.
However, once the depressed center wheel angle has
been adequately abraded, both forward and backward
operations are permissible.

4.

The provided depressed center wheel is rated as
Class A grain and #36 grain size.
Accordingly, its range of applications cover a wide
variety, proving to be most suitable for heavy grinding
of general steel materials. Since the wheel grain size
is rather coarse, creating a fine-surfaced finish is very
difficult.
In this instance, hold the grinder lightly as through
trying to lift it, and apply grinding slowly at a constant
low speed. Whereby a fine finish similar to that
accomplished with a fine-grain depressed center
wheel is obtainable.

5. Switching on the grinder

The switch can be turned ON by turning its lever ON
side, or turn OFF by turning its lever to the OFF side.

6. Precaution after use

Do not lay the grinder down immediately after use in
a place where there are many shavings and much
dirt and dust until it has completely stopped revolving.

CAUTIONS:

Shock to the main body can be the cause of cracks or
splits in the depressed center wheel. Be especially
careful to avoid sudden shocks when using the
equipment.
If the main unit is accidentally bumped or dropped,
make a careful check for cracks or splits on the
depressed center wheel before further use.

Do not press the lock pin when the equipment is
turning. Also, do not turn on the switch when the lock
pin is pressed down.

ASSEMBLING AND DISASSEMBLING
THE DEPRESSED CENTER WHEEL (Fig. 2)

CAUTION:

Be sure to switch power OFF and disconnect the
attachment plug from the power receptacle to avoid
serious trouble.

(1) Turn the equipment upsidedown so that the spindle

will be facing up.

(2) Mount the wheel washer onto the spindle.
(3) Mount the protuberance of the depressed center

wheel onto the wheel washer.

(4) Mount the convex side of the wheel nut onto the

depressed center wheel, and screw the wheel nut
onto the spindle.

(5) As shown in 

Fig. 2

 push in the lock pin to prevent

rotation of the spindle. Then, secure the depressed
center wheel by tightening the wheel nut with the
wrench.

CAUTION:

Confirm that the depressed center wheel is
mounted firmly.
Confirm that the lock pin is disengaged by
pushing lock pin two or three times before
switching the power tool on.

Disassembling of the depressed center wheel is the
reverse of assembling.

HOW TO INSTALL THE OPTIONAL
ACCESSORIES

CAUTIONS:

Be sure to switch power OFF and disconnect the plug
from the power receptacle to avoid serious trouble.
When utilizing the optional accessories, keep the
wheel guard attached and wear protective glasses.

1. Mounting the 100mm Sanding Disc. (see Fig. 3)
NOTE:

Do not use the wheel washer and wheel nut of the
depressed center wheel.

(1) Mount the washer, rubber pad and sanding disc onto

the spindle.

(2) Screw from the washer nut onto the spindle.
(3) As shown in 

Fig. 3

, push in the lock pin to prevent

rotation of the spindle. Then, secure the sanding disc
by tightening the wheel nut with the wrench.

2. Mounting the Diamond Wheel
CAUTION:

When utilizing the diamond wheel, pay particular
attention to the following points.

(1) Utilize the correct size diamond wheel (external dia.

105mm, hole dia. 20mm)

(2) Do not apply cooling water or grinding fluid while

utilizing the diamond wheel.

Summary of Contents for PDA-100H

Page 1: ...PDA 100H Disc Grinder Handling Instructions Read through carefully and understand these instructions before use ...

Page 2: ...1 1 2 3 4 5 6 7 8 15 30 A B 1 2 3 4 5 6 7 9 0 8 1 A D 5 9 8 B C 0 1 2 J 4 5 8 0 L K 12mm 5mm 21 M N H I G E F 7 ...

Page 3: ...wheels Wheel washer Spindle Notched part Wheel guard Tighten Convex side Lock pin Washer nut Sanding disc Rubber pad Washer Guide base Guide piece Set plate A Screwdriver Screw Diamond wheel Wing bolt Adjust the cutting depth by losening the wing bolt Wear limit No of carbon brush E F ...

Page 4: ...and if damaged have it repaired by authorized service center Inspect extension cords periodically and replace if damaged Keep handles dry clean and free from oil and grease 15 Disconnect tools When not in use before servicing and when changing accessories such as blades bits and cutters 16 Remove adjusting keys and wrenches Form the habit of checking to see that keys and adjusting wrenches are rem...

Page 5: ...of concrete stone tile use the diamond wheel PRIOR TO OPERATION 1 Power source Ensure that the power source to be utilized conforms to the power requirements specified on the product nameplate 2 Grounding This tool should be grounded while in use to protect the operator from electric shock The tool is equipped with a three conductor cord and grounding type plug to fit the proper grounding type rec...

Page 6: ... wheel is obtainable 5 Switching on the grinder The switch can be turned ON by turning its lever ON side or turn OFF by turning its lever to the OFF side 6 Precaution after use Do not lay the grinder down immediately after use in a place where there are many shavings and much dirt and dust until it has completely stopped revolving CAUTIONS 䡬 Shock to the main body can be the cause of cracks or spl...

Page 7: ...mond wheel by tightening the wheel nut with the wrench MAINTENANCE AND INSPECTION 1 Inspecting the depressed center wheel Ensure that the depressed center wheel is free of cracks and surface defects Replace the depressed center wheel when it has been worn out to about 60mm in external diameter 2 Inspecting the mounting screws Regularly inspect all mounting screws and ensure that they are properly ...

Page 8: ... 7 0 0123 01 NK 01 OK PK 01 QK RK 012 SK TK UK VK 01 NMK 01 NNK NOK NPK NQK 012 NRK 012 0 NSK NTK NUK NVK 01 OMK 01 01 0 01 01 01 ONK 012 OOK NK 012 OK TO ãL QPMM ãL PK QK RK SK TK UK 0 VK NMK NNK NOK ...

Page 9: ...KKKKKKKKKKKKKKKKKKK N NMMãã PKRãã NSãã EOF KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK N NK NMMãã 012 NN N S O M OQ PM PS QM RM SM UM NMM NOM OK 01 䡬 012 䡬 䡬 䡬 0 NK 01 OK 012 01 G OOMsI OPMsI OQMs G TSM t NOMMM NMM ãã S ãã NS ãã NKV âÖ ...

Page 10: ... 9 PK 0 QK 012 01 RK 0 0 1 SK TK 0 UK 0 VK 01 012 KKKKKKKKKKKKKKKKKKKKKKKKKKKK P KKKKKKKKKKKKKKKKKKKKK N NK 01 0 OK N NR PM PK 01 01 _ QK PS 01 0 RK lk lcc SK 012 䡬 0 䡬 O ENF EOF EPF EQF ERF O 䡬 ...

Page 11: ... 10 NK NMMãã P ENF EOF EPF P OK ENF NMRãã OMãã EOF EPF 012 EQF OJRãã 0 䡬 Q ENF EOF E F 0 EPF 012 012 䡬 R R ENF EOF EPF R NK SMãã OK PK QK U 0 012 RK 012 SK 01 01 ...

Page 12: ...11 ...

Page 13: ...301 Code No C99119531 N Printed in Japan ...

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