TOP CAT 36G-2 General Operators Instructions And Maintenance Manual Download Page 1

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General Operators Instructions

and

Maintenance Manual

36G Series

Die Grinders

Top Cat ® Air Tools, Manufactured by T.C. Service Co.

38285 Pelton Road, Willoughby, OH 44094 U.S.A.

Ph: (440) 954-7500 or (800) 321-6876 ● Fax: (440) 954-7118 or (877) 800-3589

E-Mail: [email protected] ● Web Site: www.tcservice.com

Read Safety Recommendations Before Operating Tool

Model

Number

Exhaust

Direction

Throttle

Type

Rated

Speed

Power

Output

Case

Material

Weight

Overall

Length

Diameter

Working Air

Consumption

Collet

Size

Aluminum

Steel

36G-2

(F) Front

Side

(L) Lever

(K) Safety

Lever

30000

R.P.M.

0.6 H.P.

(450 W)

Steel

Aluminum

0.8 lb.

(0.4 Kg.)

1.0 lb.

(0.5 Kg).

5.2 Inches

(133 mm)

1.3 Inches

(33 mm)

20 cfm

(9.4 L/S)

1/4”

36G-4

5.3 Inches

(135 mm)

1/8”, 3/16”,

1/4”, 3 mm,

or 6 mm

*The use of type 1 or 27 wheels is not within the design of this pneumatic tool.

36GL

36G Series Die Grinders

Capacity*

● Burrs and Mounted Stones

Summary of Contents for 36G-2

Page 1: ...Tool Model Number Exhaust Direction Throttle Type Rated Speed Power Output Case Material Weight Overall Length Diameter Working Air Consumption Collet Size Aluminum Steel 36G 2 F Front or Side L Lever or K Safety Lever 30000 R P M 0 6 H P 450 W Steel or Aluminum 0 8 lb 0 4 Kg 1 0 lb 0 5 Kg 5 2 Inches 133 mm 1 3 Inches 33 mm 20 cfm 9 4 L S 1 4 36G 4 5 3 Inches 135 mm 1 8 3 16 1 4 3 mm or 6 mm The u...

Page 2: ... guard showing signs of wear such as bends chips nicks or cracks should be replaced Always wear eye and hearing protection and when necessary other personal protective equipment such as gloves an apron and helmet Properly ﬁtted protective clothing cushions the operator from vibration exposure and help prevent minor scrapes that might occur as a result of guiding the tool along the work piece Addit...

Page 3: ...losive atmospheres 8 Pneumatically driven tools are not generally insulated from coming in contact with electrical sources Be sure to avoid contact with wires or other possible current carrying sources 9 The operator must check that no bystanders are in the vicinity 10 Remember that there is a running on after the throttle has been released 11 If a grinder ﬁtted with a mounted stone or burr is dro...

Page 4: ...Maintenance ...

Page 5: ...otor 3 Press bearing 320 11 into recessed area of front endplate 320 7 4 Support the front bearing assembly on a suitable drill block Press the rotor 320 5 into the rear of front endplate and through front bearing 5 With brass jaws in vise clamp ﬁrmly onto rotor 320 5 with output upward Install the collet body 310 1 or 310 13 onto the threaded end of the rotor and tighten with a wrench Remove from...

Page 6: ...OUT LEVER 402 129 SAFETY LEVER SPRING 700 37B THROTTLE LEVER PIN 592016 SNAP RING 844302 O RING Tool Parts Listing Note Use of any parts other then genuine Top Cat parts voids any and all warranties and may result in a hazardous situation and a decrease in operating efﬁciency TOOLS PART DESCRIPTION 1100 044 7 16 WRENCH 1100 056 9 16 WRENCH 1100 063 5 8 WRENCH 1100 068 11 16 WRENCH 1100 802 400 9 B...

Page 7: ...ire the wrist to be ﬂexed hyper extended or turned side to side 4 Avoid anything that may inhibit blood circulation such as smoking tobacco or cold temperatures 5 Do not support body weight on the tool during operation 6 Maintain a stress free posture for the entire body Prolonged exposure to vibrations created by vibrating sources may cause health hazards There are gloves handle wraps and other f...

Page 8: ...rom the tool The coupling should be installed near to the tool It is important that the tool receive internal lubrication on a regular basis Having the connection closer to the tool will promote regular lubrication as the connection is easily accessible Hose whips are often used between the tool and the coupling Use thread sealant on all pipe threads and ensure a tight ﬁt Operating Speed Test Afte...

Page 9: ...hat shows cracks chips or evidence it has been soaked in ﬂuids Wheel ﬂanges should have ﬂat contact surfaces and be without cracks or burrs Immediately shut off the tool if unusual sound or vibration is detected Remove and inspect the wheel and check the tool speed RPM Use of over speeding grinder or unbalanced wheels may result in serious injury Testing a Mounted Wheel Start any new grinder with ...

Page 10: ...g and amount of oil in the lubricator regularly to determine proper functioning of the device The lack of oil in the air system will greatly reduce the performance and longevity of the pneumatically driven tool 2 Direct injection of oil into the tool A simple and easy way to ensure proper lubrication is to inject the oil directly into the tool air inlet This should be performed prior to storage of...

Page 11: ...ement The Bearings 320 E 2 320 11 or 400 9 There is no means of measurement that can determine the condition of a bearing The only test that can be performed it so manually turn either the outer of inner race with respect to each other The movement should feel free with no resistance If resistance is felt either continuous or repetitive then the bearing should be replaced The Front Endplate 320 7 ...

Page 12: ...f Documents Gov t Printing Ofﬁce Washington D C 20402 2 Safety Code For Portable Air Tools ANSI B186 1 B7 1 and Z87 1 available from American National Standards Institute Inc 1430 Broadway New York NY 10018 Vertical Grinders Horizontal Grinders Right Angle Grinders Die Grinders Extended Grinders Bench Grinders Grinders Vertical Polishers Horizontal Polishers Right Angle Polishers Polishers Scalers...

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TOP CAT 36G-2, General Operators Instructions And Maintenance Manual

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